Conel CGK-5x User manual

CGK-5x
USER'S GUIDE

SYMBOLS USED
Symbols used
Danger – important notice, which may have an influence on the user’s safety or the function of
the evice.
Attention – notice on possible problems, which can arise in specific cases.
Information notice – information, which contains useful a vices or interest notice.
Conel s.r.o., Sokolska 71, 562 04 Usti na Orlici, Czech Republic
Issue in CZ, 16/04/13
2

CONTENTS
Contents
1. Safety instructions 4
2. Description of the CGK-5x 5
2.1. General escription 5
2.2. Examples of using 5
2.3. Description of the in ivi ual parts of the CGK-5x 5
2.3.1 Programmable GSM-GPRS mo ule 5
2.3.2 Control microcontroller 5
2.3.3 Inputs an outputs 5
2.4. Technical parameters 6
2.5. Mo ule state in ication 7
2.6. User interfaces (connectors) 8
2.6.1 Connection of the COM connector 9
2.6.2 Connection of the IO connector 10
2.6.3 Connection of the supply PWR connector 12
2.6.4 Connection of the USB connector 12
2.7. Antenna connection 13
2.8. Power supply 13
2.9. Stan ar accessories 13
2.10. Mechanical external imensions an mounting recommen ations 14
2.11. Pro uction label 16
3. CGK-5x possibilities – firmware versions 17
3.1. GSM key application 17
3.2. AGNES application 17
3.3. Own JAVA application 17
3.4. Terminal 17
4. Reference 18
5. Links to relate pro ucts of the manufacturer 18
6. Software 18
7. Pro uct isposal informations 18
8. Complaints proce ure 19
9. Warranty 21

SAFETY INSTRUCTIONS
1. Safety instructions
Please, observe the following instructions:
1. The CGK-5x must be use in compliance with any an all applicable international
an national laws an in compliance with any special restrictions regulating the
utilization of the CGK-5x in prescribe applications an environments.
2. To prevent possible injury to health an amage to appliances an to ensure that all
the relevant provisions have been complie with, use only the original accessories
of the Conel company. Unauthorise mo ifications or utilization of accessories that
have not been approve may result in amage to the CGK-5x an in a breach of
applicable regulations. Unauthorize mo ifications or utilization of accessories that
have not been approve may result in the termination of the vali ity of the guarantee,
which, however, oes not affect your legal rights.
3. The CGK-5x must not be opene . Only the replacement of the SIM car is permitte .
4. Caution! The SIM car coul be swallowe by small chil ren.
5. Voltage at the fee connector of the CGK-5x must not be excee e .
6. Do not expose the CGK-5x evice to extreme ambient con itions. Protect this evice
against ust, moisture an high temperature.
7. It is recommen e that the CGK-5x shoul not be use at petrol stations. We remin
the users of the uty to observe the restrictions concerning the utilization of ra io
evices at petrol stations, in chemical plants, or in the course of blasting works in which
explosives are use .
8. When using the CGK-5x evice in close proximity of personal me ical evices, such as
car iac pacemakers or hearing ai s, you must procee with heightene caution.
9. If it is in the proximity of TV sets, ra io receivers an personal computers, the
telephone may cause interference.
10. It is recommen e that you shoul create an appropriate copy or backup of all
the important settings that are store in the memory of the evice.
4

CGK-5x DESCRIPTION
2. Description of the CGK-5x
2.1. General description
The CGK-5x is application which contain programmable GSM/GPRS mo ule Cinterion.
The CGK-5x mo ule is fitte with a Java-base control software which is use to ata or
RS232 serial port maintaining, control two output ports with relays an four optically separate
input ports. To this evice can be connecte 12 V lea backup battery.
Configuration of the CGK-5x mo ule can be carrie out through the RS-232 serial
interface by means of the GSM key ADMIN [1] or RADWIN [2] service program.
2.2. Examples of using
• GSM key – gates, motors or barrier controlling by mobile
• Alarms SMS etector from connecte inputs (sensors)
• Technology remote control
• GPRS ata transmition from in ustry, measurements an security evices
• GSM/GPRS terminal
2.3. escription of the individual parts of the CGK-5x
2.3.1 Programmable GSM-GPRS module
Wireless communication in the GSM network is carrie out by means of the OEM
mo ule TC65i-X Java of the Cinterion company. It has been incorporate irectly in the
printe -circuit boar . The push-out hol er of the SIM car rea er is accessible from the front
panel. The antenna connector is accessible from the rear panel. The TC65i-X mo ule is
suitable for communication in both GSM ban s 850/900/1800/1900 MHz.
The TC65i-X mo ule is fitte with two serial interfaces, ASC0 an ASC1. The ASC1
interface has been brought out to the RJ45 connector, which is labelle COM. All the RS232
signals are protecte against the over voltage coming through the ata cable.
The mo ule TC65i-X contain interface USB2.0 full spee too, which is take out on USB
connector of type 'B' un er marking USB. For this interface it is elivere river. The USB
interface is not exploite by Java application.
2.3.2 Control microcontroller
The CGK-5x communication mo ule has been fitte with an 16-bit microcontroller that
serves for starting an monitoring the TC65i-X mo ule operation. The operating microcontroller
is also use for monitoring the state of the supply voltage (see section 2.8 Power supply).
2.3.3 Inputs and outputs
Besi es the service ata an USB interface, an IO interface has been create
in the CGK-5x mo ule. This is a case of two pairs of signals, where two pairs represent the
relay outputs (O1A+O1B an O2A+O2B), an four represent the separate inputs (I1, I2, I3,
I4) with common groun . The input I1 is possible use as counter input for counting with max.
frequency 100 Hz an pulse ratio 10 to 50 %. Inputs an output circuits have been esigne
for voltage up to 30 V.
5

CGK-5x DESCRIPTION
Inputs Ix can use as counter input to counts with maximal frequency 500 Hz an with
uty factor 1:1 for correct pulse recognise. Inputs an outputs circuits are concepts for voltage
to 30 V.
Logical levels limits
LOG0 Vmin 0 V
LOG0 Vmax 2 V
LOG1 Vmin 4,5 V
LOG1 Vmax 30 V
Relay outputs Ox are acceptable only to static switching, maximally it can use to pulse
generates with non guarantee length. For accurate pulses generate this output isn't
acceptable. Output has parameters Imax = 0,5 A, Vmax = 30 V AC/DC a fmax = frequency of relay
switching it is impossible accurate guarantees, it is consi erably epen s on software activity.
2.4. Technical parameters
GSM module Cinterion TC65i-X Java
Complying with the following stan ar s: EN 301 511:v9.0.2
EN 55022:1998, A1:2000, A2:2003, Cor:2003
EN ISO/IEC 17025
EN 60 950-1:2001
Frequency ban s EGSM900, EGSM 850 a GSM1800,
GSM1900
Transmission power Class 4 (2W) pro EGSM900
Class 1 (1W) pro GSM1800
Temperature range Function
Storage
-20 oC to +55 oC
-40 oC to +85 oC
Supply voltage 10,8 to 15,6 V DC
21,7 to 30 V DC
Consumption Reception
Sen ing
250 mW
3 W
Dimensions 30x90x102 mm
Weight 150 g
Fixation Din ribbon 35 mm
Antenna connector FME – 50 Ohm
User interface COM
USB2.0
O1, O2
I1, I2, I3, I4
RS232 – connector RJ45 (150 b/s - 115 200
b/s)
USB – connector of type B
2 relay outputs
4 binary inputs
6

CGK-5x DESCRIPTION
2.5. Module state indication
The front panel of the mo ule is fitte with six in icator lamps (LED) to provi e
information about the state of the mo ule.
LED Description
P
Permanently off .................. no power supply
Permanently on (> 1 min)... faulty function
Slowly blinking (9:1)............ the mo ule is not registere in the GSM infrastructure
Slowly blinking (1:9)............ true function
Fast blinking ....................... false PIN
GPermanently on …………... faulty function
Slightly flashing through ..... sen ing on the high frequency channel
O1 Light is off…………....the O1A an O1B contacts are isconnect
Light is on………..…. the O1A an O1B contacts are connect
O2 Light is off…………....the O2A an O2B contacts are isconnect
Light is on………..…. the O2A an O2B contacts are connect
I1 Light is off…………... voltage between the I1 an GND contacts is lower than 2 V
Light is on…………....voltage between the I1 an GND contacts is higher than 3 V
I2 Light is off…………... voltage between the I2 an GND contacts is lower than 2 V
Light is on…………....voltage between the I2 an GND contacts is higher than 3 V
I3 Light is off…………... voltage between the I3 an GND contacts is lower than 2 V
Light is on……………voltage between the I3 an GND contacts is higher than 3 V
I4 Light is off…………... voltage between the I4 an GND contacts is lower than 2 V
Light is on…………....voltage between the I4 an GND contacts is higher than 3 V
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CGK-5x DESCRIPTION
2.6. User interfaces (connectors)
At the rear panel of the CGK-5x there are situate two MRT9 connectors (12-pins IO,
2-pins PWR) an one connector FME (ANT). The IO-labelle connector has two relay outputs
an four inputs. The PWR-labelle connector is use for connecting the power supply a apter
an for monitoring the state of the main power supply. The antenna is to be connecte into the
ANT-labelle connector.
At the front panel of the mo ule there is one RJ45 connector (COM) which is use for
configuring the CGK-5x by means of the GSM key ADMIN [1] or RADWIN [2] service program
a connector USB-B (USB).
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CGK-5x DESCRIPTION
2.6.1 Connection of the COM connector
The RJ45 panel socket. (RS232 – DCE – Data Communication Equipment)
Pin
no.
Signal
identification Description Data flow direction
1 RTS Request To Sen Input
2 CTS Clear To Sen Output
3 DTR Data Terminal Rea y Input
4 DSR Data Set Rea y Output
5 GND GROUND – signal groun
6 RXD Receive Data Output
7 CD Carrier Detect Output
8 TXD Transmit Data Input
Example of the CGK-5x connection to PC:
●cable KD2 is connecte to PC serial port (example COM1)
9
GSM key CGK-5x
COM
USB
Cable KD-2

CGK-5x DESCRIPTION
2.6.2 Connection of the IO connector
Connector MRT9 P3,5/12
Pin
no.
Signal
identification Description
1 GND Power supply groun of backup battery
2 VBACK Connection for the 12V lea backup battery (see 2.8 Power supply)
3 O2B Relay output
4 O2A Relay output
5 O1B Relay output
6 O1A Relay output
7 GND Signal an power supply groun
8 IN4 Input (can to use as countig input)
9 IN3 Input
10 IN2 Input
11 IN1 Input
12 VPER Output for fee ing other circuits (connecte irectly to the fee ing
system of the mo em)
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CGK-5x DESCRIPTION
Example of the equipment connecte to CGK-5x IO connector input:
11
Pin 1 – VPER
Pin 2 – IN1
Pin 3 – IN2
Pin 4 – IN3
Pin 5 – IN4
Pin 6 – GND
Pin 7 – O1A
Pin 8 – O1B
Pin 9 – O2A
Pin 10 – O2B
Pin 11 – VBACK
Pin 12 – GND
GSM key CGK-5x

CGK-5x DESCRIPTION
2.6.3 Connection of the supply PWR connector
Connector MRT9 P3,5/2
Pin no. Signal mark Description
1 VCC (+) Positive pole of DC supply voltage (+10 to +30 VDC)
2 GND (-) Negative pole of DC supply voltage
Example:
2.6.4 Connection of the USB connector
The USB panel socket.
Pin
no.
Signal
identification Description
1 + UN Positive pole of the DC supply voltage (5 VDC)
2 D - Data -
3 D + Data +
4 GND Negative pole of the DC supply voltage
12

CGK-5x DESCRIPTION
2.7. Antenna connection
The antenna is to be connecte to the CGK-5x at the rear panel by means of the FME
connector.
2.8. Power supply
The CGK-5x requires DC supply of +10,8 V to +15,6 V or +21,7 V to +30 V. During
reception, consumption is 250 mW. During ata sen ing, peak consumption is 3 W
If CGK-5x evice is starte with the supply voltage values between 10,8 – 15,6 V, then
the operating microcontroller automatically turns off the TC65i-X mo ule, when the supply
voltage rops below 10,5 V. If this evice is starte with the voltage values between 21,7-30,0
V, then the operating microcontroller automatically turns off the TC65i-X mo ule, when the
supply voltage rops below 21,7 V. The automatic turn-off of the TC65i-X mo ule also occurs
in the event that there is a minimally power supply 10,8 V (or 21,7 V).
If you want to connect 12V lea backup battery (see figure below), use it only with the
original power supply. In case that you want to connect another power supply, contact Service
epartment of Conel company in a vance.
2.9. Standard accessories
1. Three MRT8 connectors, two of them are 2-pins an the thir is 10-pins.
2. Declaration of conformity.
3. Guarantee claim gui elines.
4. Guarantee certificate.
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CGK-5x DESCRIPTION
2.10. Mechanical external dimensions and mounting recommendations
For majority applications with built-in mo em in switch boar it is possible recognize two
sort of environment:
●nopublic an in ustry environment of low voltage with high interference,
●public environment of low voltage without high interference.
For both this environments it is possible to mount mo ems to switch boar , which
it oesn't nee to have no examination immunity or issues in connection with EMC accor ing
to EN 60439-1+A1.
For compliance of EN 60439 - 1 + A1 specification it is necessary observe next
assembly of the mo em to the switch - boar :
●roun antenna we recommen e to observe istance 6 cm from cables an metal
surfaces on every si e accor ing to next picture because elimination of interferences,
while using external antenna except switch-boar it is necessary use fit over-voltage
war ships (lightning arrester) behin mounting of mo em on sheet-steel we
recommen e to use the external antenna,
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CGK-5x DESCRIPTION
●singles cables we recommen e to bin to the one's bunch accor ing to next picture,
for this way gui ee cables rea s this limitation:
•length of the bunch (combination of power supply an ata cables) can be
maximum 1,5 m, if length of ata cables overreache 1,5 m or in the event of,
that cable lea except switch - boar , we recommen e to use fit over - voltage
war ships (lightning arrester)
•with ata cable it mustn't lea cable with reticular tension ~ 230 V/50 Hz
•the signals you con uct by twiste pair to sensors
●before single connectors it must be well - kept space for han ling with cables
at pertinent linking an switching off of single cables,
●for correct function of the mo em we recommen e to use in switch - boar earthing
istribution frame for earth of power supply of mo em, ata cables an antenna,
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CGK-5x DESCRIPTION
●circuitry of CGK-5x is on the following pictures.
2.11. Production label
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CGK-5x DESCRIPTION
3. CGK-5x possibilities – firmware versions
3.1. GSM key application
GSM Key HOME version is appropriate for usage at family house an small companies
up to 20 user's. User's a ministration an configuration is by mobile an SMS messages.
GSM Key PROFI version is appropriate for usage at mi an big companies, offices,
hotels an pensions with higher persons movement (over 20 user's). User's a ministration
an configuration is by mobile an SMS messages or by SW application GSM key ADMIN [1]
or RADWIN [2].
CGK-5x version Profi version Home
Store list of users in FLASH
memory
in SIM car
Maximal number of users 300 200
Configurable rights of users for outputs control yes no
Switching of outputs status by ringing yes no
Event register yes (1000) -
3.2. AGNES application
AGNES version is appropriate for in ustry wireless ata transmition. One may simply
imagine the CGK-5x mo ule as a protocol converter between the user evice (PLC automatic,
PC, ata terminal, etc.) an GSM-GPRS infrastructure of a mobile network operator,
it provi es the user with possibility to communicate simply between all the systems. Apart from
ata transfers via GPRS the CGK-5x mo ule enables ARNEP, Linka-LINE (TCP, UDP),
MBUS-TCP or RDS92 protocols. New protocols, not supporte by the communication mo ule
yet, can be implemente accor ing to the customer’s nee s.
User's a ministration an configuration is by SW application GSM key ADMIN [1]
or RADWIN [2]).
3.3. Own JAVA application
To CGK-5x is possible uploa own JAVA firmware which is create by customer.
This create firmware uses CGK-5x har ware. More see [3].
3.4. Terminal
CGK-5x is possible elivery without any application, an than use the CGK-5x as
terminal which is connecte to PC or user's evice. Costumer has connection irectly with
GSM/GPRS mo ule which can control by stan ar AT comman s via serial line. More about
AT comman s see [4].
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REFERENCE AND LINKS
4. Reference
[1] Conel s.r.o.: GSM key ADMIN, 2008
[2] Conel s.r.o.: RADWIN Programme for control AGNES, 2008
[3] Conel s.r.o.: CGK-5x Programmer gu de, 2012
[4] Cinterion: TC65 -X_ATC_V02.004, 2012
5. Links to related products of the manufacturer
Relate pro ucts an materials with a reference can be foun on the manufacturer’s
website Conel company:
www.conel.cz
There are another links on Cinterion company website, TC65i-X mo ule:
www.cinterion.com
6. Software
RADWIN – the software provi es for creation, installation an a ministration of
AGNES system GPRS ata networks.
GSM Key ADMIN – the software provi es for a ministration of CGK-5x.
7. Product disposal informations
The WEEE (Waste Electrical an Electronic Equipment: 2002/96/EC) irective has
been intro uce to ensure that electrical/electronic pro ucts are recycle using the best
available recovery techniques to minimise the impact on the environment. This pro uct
contains high quality materials an components which can be recycle . At the en of it’s life
this pro uct MUST NOT be mixe with other commercial waste for isposal. Check with the
terms an con itions of your supplier for isposal information.
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COMPLAINTS PROCEDURE
8. Complaints procedure
Dear customer
The pro uct you have purchase ha passe manufacturer’s tests an its functions
ha been checke by our technician before sale. In case any efect shows up uring
the guarantee perio that prevents normal use we ask you to follow the Complaints proce ure
when registering your claim.
To make a possible complaint proce ure easier please make sure when taking over
the pro uct your ven or has uly fille in all the relevant parts of the warranty, inclu ing ate,
seal an signature.
This complaints proce ure relates to the purchase pro ucts. This complaints
proce ure oes not relate to the services provi e .
Guarantee period of the products
Guarantee perio of 24 months from the ate of purchase is provi e for the evice,
source, antenna, ata cable an possible accessories. The ate of purchase is at the same
time ate of takeover.
Registering a claim
It is necessary to register your claim at the ven or where the subject of the complaint
has been purchase . The customer shall present uly fille warranty an the complete subject
of the complaint. Subject of the complaint shall be presente in a con ition a equate to that
at the moment of purchase.
Caution!
The ven or is not responsible for keeping efault settings or ata save in the subject
of the complaint.
The customer is oblige to clarify the efect or how it is isplaye an what claim he
inten s to register.
Processing the complaint
The ven or shall provi e a free reme y epen ing on particular con itions, or replace
the subject of the complaint for a new pro uct, or settle the matter in another manner
in compliance with the Civil Co e an the Act on consumer’s protection.
As of the moment the claim is registere by the customer an the subject
of the complaint is taken over by the ven or the guarantee perio stops running.
The guarantee perio continues on the ate of takeover of the repaire subject
of the complaint or replace faultless pro uct by the customer, or shoul it not be taken over
on the ate the customer is oblige to take over the repaire or replace pro uct. In case
the ven or replaces the subject of the complaint for a new pro uct (inclu ing IMEI
replacement) the original subject of the complaint becomes property of the ven or
an the new pro uct becomes property of the purchaser. Since takeover of the new pro uct
a new guarantee perio starts. In the cases when the ven or settles the matter after
agreement with the customer by replacement of the subject of the complaint for a faultless
pro uct the new guarantee expires.
19

COMPLAINTS PROCEDURE
1. After 12 months since the replace pro uct was taken over by the customer.
2. On the ate when the original guarantee perio (subject of the complaint) woul
have expire shoul it not have been replace , whichever comes first.
3. The claim is eeme unsubstantiate when the efect is not foun by the ven or
processing the complaint or the efect is not covere by the guarantee un er
Article 3 of the proce ure.
4. In case the claime efect is not foun an functionality is proven to the customer,
the customer is oblige to pay emonstrable cost relate to expert assessment
of the claime efect.
5. In case efect is foun when processing the complaint that is not covere by
the guarantee (extra-warranty repair), the ven or shall inform the customer
an the customer shall inform the ven or whether he/she wishes to have
the efect repaire for the price set. A protocol shall be ma e on exact con itions
of the extra-warranty repair an signe by both the customer an the ven or.
Shoul the customer not require reme y through an extra-warranty repair un er
the con itions, the evice shall be returne to him/her after he/she pays
the emonstrable cost of expert assessment.
The guarantee does not cover defects incurred due to
1. Mechanical amage (fall an the like).
2. Use of ina equate, or not recommen e sources an other accessories.
3. Connection of the pro uct with non-stan ar accessories.
4. Installation or use of the pro uct conflicting with the Manual or use for other
purposes than usual for this type.
5. Improper manipulation, or an intervention of unauthorise person or other service
than authorise by the manufacturer.
6. Effects of natural forces (floo , fire etc.) or other local phenomena (storm,
overvoltage an the like).
7. Storage un er unauthorise temperatures.
8. Operation in a chemically aggressive environment.
Other conditions
The fact that the subject of the complaint oes not conform to parameters set for other
similar pro uct types shall not be consi ere a fault. To assess whether it is a case of covere
fault the parameters state in the technical ocumentation for the pro uct are ecisive.
The guarantee expires in any case of changes to the subject of the complaint,
or amage or otherwise unrea able serial number.
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