Connect Tech Xtreme/GbE User manual

Connect Tech Inc. Tel: 519-836-1291
42 Arrow Road Toll: 800-426-8979 (North America only)
Guelph, Ontario Fax: 519-836-4878
N1K 1S6 Email: sales@connecttech.com
www.connecttech.com support@connecttech.com
CTIM-00429 Revision 0.08 2017-08-09
Xtreme/GbE - Managed Carrier Ethernet
Switch
Connect Tech Inc. Tel: 519-836-1291
42 Arrow Road Toll: 800-426-8979 (North America only)
Guelph, Ontario Fax: 519-836-4878
N1K 1S6 Email: sales@connecttech.com
www.connecttech.com support@connecttech.com
CTIM-00429 Revision 0.08 2017-08-09

Xtreme/GbE - Managed Carrier Ethernet Switch
Users Guide
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Document: CTIM-00429
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Date: 2017-08-09
Table of Contents
Table of Contents...................................................................................................................................2
Preface...................................................................................................................................................4
Disclaimer .......................................................................................................................................................4
Customer Support Overview...........................................................................................................................4
Contact Information ........................................................................................................................................4
Limited Product Warranty...............................................................................................................................5
Copyright Notice.............................................................................................................................................5
Trademark Acknowledgment..........................................................................................................................5
ESD Warning ..................................................................................................................................................6
Revision History ....................................................................................................................................6
Introduction...........................................................................................................................................7
Product Overview..................................................................................................................................8
Block Diagram ................................................................................................................................................8
Ordering Part Numbers ...................................................................................................................................9
Connector Locations .....................................................................................................................................10
8-Port RJ-45 Models...........................................................................................................................10
8-Port Rugged Latching Models.........................................................................................................10
12-Port RJ-45 Models.........................................................................................................................11
12-Port Rugged Latching Models.......................................................................................................11
Detailed Feature Pinouts and Descriptions...........................................................................................12
10/100/1000 Ethernet RJ-45 Connector ........................................................................................................12
10/100/1000 Ethernet Rugged Latching Connector ......................................................................................12
External LED Connectors .............................................................................................................................13
IDC Serial Management Connector (RJ-45 Models) ....................................................................................14
Rugged Locking Serial Management Connector (Rugged Models)..............................................................14
System Jumper Block....................................................................................................................................15
PC/104 Connector .........................................................................................................................................16
PCIe/104 Connector ......................................................................................................................................16
Input Power Connector..................................................................................................................................17
On-board Indicator LEDs (8-Port Models) ...................................................................................................18
On-board Indicator LEDs (12-Port Models) .................................................................................................18
CLI Management Interface..................................................................................................................19
CLI Access via External Serial Port..............................................................................................................19
CLI Access via PCIe/104 Bus.......................................................................................................................19
CLI Basics.....................................................................................................................................................20
Complete CLI and Protocol Configuration Reference Guide........................................................................20
Web Management Interface.................................................................................................................21
Accessing the Web Management Interface ...................................................................................................21
Web Management Interface Overview..........................................................................................................22
Complete Web Protocol Configuration Reference Guide .............................................................................22
Factory Default Configuration.............................................................................................................23
Hardware Usage Examples ..................................................................................................................24
Instructions for Standalone Operation...........................................................................................................24
Instructions for Installation in PCIe/104 Stack..............................................................................................24

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Stacking Multiple Xtreme/GbE Boards to Achieve Higher Port Densities...................................................25
Thermal Details ...................................................................................................................................26
XDG Thermal Parameters.............................................................................................................................26
Air Cooled Heatsinks ....................................................................................................................................26
Conduction Cooled Heatplate .......................................................................................................................26
Mechanical Details...............................................................................................................................27
3D STEP Models...........................................................................................................................................27
2D Dimension Drawings...............................................................................................................................27
8-Port RJ-45 Models...........................................................................................................................27
8-Port Rugged Model .........................................................................................................................28
12-Port RJ-45 Model ..........................................................................................................................29
12-Port Rugged Model .......................................................................................................................30
Cable Details........................................................................................................................................31
Cables Kits..........................................................................................................................................31

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Preface
Disclaimer
The information contained within this user’s guide, including but not limited to any product specification, is
subject to change without notice.
Connect Tech assumes no liability for any damages incurred directly or indirectly from any technical or
typographical errors or omissions contained herein or for discrepancies between the product and the user’s
guide.
Customer Support Overview
If you experience difficulties after reading the manual and/or using the product, contact the Connect Tech
reseller from which you purchased the product. In most cases the reseller can help you with product installation
and difficulties.
In the event that the reseller is unable to resolve your problem, our highly qualified support staff can assist you.
Our support section is available 24 hours a day, 7 days a week on our website at:
www.connecttech.com/sub/support/support.asp. See the contact information section below for more
information on how to contact us directly. Our technical support is always free.
Contact Information
Mail/Courier
Connect Tech Inc.
Technical Support
42 Arrow Road
Guelph, Ontario
Canada N1K 1S6
Email/Internet
www.connecttech.com
Note:
Please go to the Download Zone or the Knowledge Database in the Support Center on the Connect Tech
website for product manuals, installation guides, device driver software and technical tips.
Submit your technical support questions to our customer support engineers via the Support Center on the
Connect Tech website.
Telephone/Facsimile
Technical Support representatives are ready to answer your call Monday through Friday, from 8:30 a.m. to
5:00 p.m. Eastern Standard Time. Our numbers for calls are:
Toll Free: 800-426-8979 (North America only)
Telephone: 519-836-1291 (Live assistance available 8:30 a.m. to 5:00 p.m. EST, Monday to Friday)
Facsimile: 519-836-4878 (on-line 24 hours)

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Limited Product Warranty
Connect Tech Inc. provides a two-year Warranty for the Xtreme/GbE - Managed Carrier Ethernet Switch.
Should this product, in Connect Tech Inc.'s opinion, fail to be in good working order during the warranty
period, Connect Tech Inc. will, at its option, repair or replace this product at no charge, provided that the
product has not been subjected to abuse, misuse, accident, disaster or non-Connect Tech Inc. authorized
modification or repair.
You may obtain warranty service by delivering this product to an authorized Connect Tech Inc. business
partner or to Connect Tech Inc. along with proof of purchase. Product returned to Connect Tech Inc. must be
pre-authorized by Connect Tech Inc. with an RMA (Return Material Authorization) number marked on the
outside of the package and sent prepaid, insured and packaged for safe shipment. Connect Tech Inc. will
return this product by prepaid ground shipment service.
The Connect Tech Inc. Limited Warranty is only valid over the serviceable life of the product. This is defined
as the period during which all components are available. Should the product prove to be irreparable, Connect
Tech Inc. reserves the right to substitute an equivalent product if available or to retract the Warranty if no
replacement is available.
The above warranty is the only warranty authorized by Connect Tech Inc. Under no circumstances will
Connect Tech Inc. be liable in any way for any damages, including any lost profits, lost savings or other
incidental or consequential damages arising out of the use of, or inability to use, such product.
Copyright Notice
The information contained in this document is subject to change without notice. Connect Tech Inc. shall not
be liable for errors contained herein or for incidental consequential damages in connection with the furnishing,
performance, or use of this material. This document contains proprietary information that is protected by
copyright. All rights are reserved. No part of this document may be photocopied, reproduced, or translated to
another language without the prior written consent of Connect Tech, Inc.
Copyright
2016 by Connect Tech, Inc.
Trademark Acknowledgment
Connect Tech, Inc. acknowledges all trademarks, registered trademarks and/or copyrights referred to in this
document as the property of their respective owners. Not listing all possible trademarks or copyright
acknowledgments does not constitute a lack of acknowledgment to the rightful owners of the trademarks and
copyrights mentioned in this document.

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ESD Warning
Electronic components and circuits are sensitive to
ElectroStatic Discharge (ESD). When handling any circuit
board assemblies including Connect Tech COM Express
carrier assemblies, it is recommended that ESD safety
precautions be observed. ESD safe best practices include,
but are not limited to:
Leaving circuit boards in their antistatic packaging
until they are ready to be installed.
Using a grounded wrist strap when handling circuit
boards, at a minimum you should touch a grounded
metal object to dissipate any static charge that may be
present on you.
Only handling circuit boards in ESD safe areas, which
may include ESD floor and table mats, wrist strap
stations and ESD safe lab coats.
Avoiding handling circuit boards in carpeted areas.
Try to handle the board by the edges, avoiding contact
with components.
Revision History
Revision
Date
Changes
0.00
11/19/2013
Original
0.01
11/28/2013
Added Stacking Multiple Xtreme/GbE Section
0.02
01/09/2013
Corrected pinout of P2 for XDG007/8/9 Products
0.03
04/25/2014
Added XDG010 Information
0.04
09/01/2014
Corrected Cable Drawings
0.05
12/15/2015
Major Release Update:
- Changed to CTI latest template
- Updated all photos and connector call outs
- Added additional CLI and Web Configuration info
- Added Conduction Cooled Info
0.06
06/15/2016
- Revised Warranty Policy
- Updated images
0.07
08/04/2017
Added cable drawing links, removed drawings from doc
0.08
08/09/2017
- Updated Rugged GBE Connector Part Number
- Corrected Cable description for CBG127
- Corrected Power Consumption Part labeled

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Introduction
Connect Tech’s Xtreme/GbE Managed Carrier Ethernet Switch provides high density, high port count, Carrier
Grade Ethernet switching capabilities in an extremely small embedded form factor. Excellent for any space
constrained, mission-critical application needing an embedded high-density/high-port count managed Ethernet
Switch.
Feature
Description
Ethernet Switch Engine
Vitesse VSC7428 (8-port Models) / VSC7429 (12-Port Models)
Carrier Grade Ethernet Switch Chipset
A powerful embedded 416 MHz RISC 32-bit CPU with DDR2
external memory and DMA-based frame extraction and insertion supports
timing over packet, Ethernet OAM, and performance monitoring.
Memories
1Gb DDR2 SDRAM (125MB)
128Mb Serial NOR Flash (16MB)
Ports
8 or 12 x Gigabit Ethernet (10/100/1000 Mbps )
Magnetics
On-board Gigabit Magnetics for all Ports (No external Magnetics required)
Designed for Long-haul Gigabit Ethernet (10/100/1000 Mbps) applications
I/O Connectors
Ethernet: RJ-45 (8 or 12 Port Models), 2mm Pitch Locking Pin Headers (8 or 12 Port Models)
Power: 3.5mm Pitch Terminal Block Header
Console: 0.1” Pitch Header, 2mm Pitch Locking Pin Headers
Layer 2 Switching
802.1Q VLAN switch with 8K MACs and 4K VLANs
Push/pop up to two VLAN tags
IPv4/IPv6 multicast
Policing with storm control and MC/BC protection
RSTP and MSTP support
Hardware and software-based learning
Link aggregation (IEEE 802.3ad)
Independent and shared VLAN learning (IVL, SVL)
Jumbo frame support
Management Access
Web Interface
CLI via RS-232
Software API
SMNP
PCIe/104 Bus (Option)
Indicator LEDs
2 LEDs per port
Power Rail LEDs
Status LEDs
Standalone Operation
Switch can be used as a standalone unit OR
it can be paired with an embedded SBC.
Input Voltage
+9V to 36V Input Range (All Models)
+12V only (Models with PCIe/104 Connector)
+5V only (XDG029 Only)
Power Consumption
VSC7428: Idle: 0.3A, 3.6W Typical: 0.35A, 4.2W Max: 0.5A, 6W (with +12V input)
VSC7429: Idle: 0.4A, 4.8W Typical: 0.5A, 6W Max: 0.75A, 9W (with +12V input)
Expansion Bus Interface
PCIe/104 bus (optional - sourcing power and management interface)
Dimensions
8-Port: 3.775” x 3.550”
12-Port: 4.393” x 4.550”
Tallest Top Side Component: Heatsink 0.375” (9.5mm)
Download 3D Model Here
Weight
TBD
MTBF
TBD
Operating Temp
-40°C to +85°C (chipset rated to +125°C thermals)
Warranty and Support
Limited Two-Year Warranty and Free Technical Support

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Ordering Part Numbers
Part
Number
GbE
Ports
GbE Port Connector Type
Thermal Solution
Exp Bus
Option
XDG004
8
RJ-45s
Air Cooled Heatsink
None
XDG005
8
RJ-45s
Air Cooled Heatsink
PC/104
XDG006
8
RJ-45s
Air Cooled Heatsink
PCIe/104
XDG007
8
Rugged Locking Pin Headers
Air Cooled Heatsink
None
XDG008
8
Rugged Locking Pin Headers
Air Cooled Heatsink
PC/104
XDG009
8
Rugged Locking Pin Headers
Air Cooled Heatsink
PCIe/104
XDG010
12
RJ-45s & Rugged Locking Pin Headers
Air Cooled Heatsink
PCIe/104
XDG012
12
RJ-45s & Rugged Locking Pin Headers
Air Cooled Heatsink
None
XDG013
12
Rugged Locking Pin Headers
Air Cooled Heatsink
PCIe/104
XDG016
8
RJ-45s
Conduction Cooled Heatplate
None
XDG017
8
RJ-45s
Conduction Cooled Heatplate
PC/104
XDG018
8
RJ-45s
Conduction Cooled Heatplate
PCIe/104
XDG019
8
Rugged Locking Pin Headers
Conduction Cooled Heatplate
None
XDG020
8
Rugged Locking Pin Headers
Conduction Cooled Heatplate
PC/104
XDG021
8
Rugged Locking Pin Headers
Conduction Cooled Heatplate
PCIe/104
XDG022
12
RJ-45s & Rugged Locking Pin Headers
Conduction Cooled Heatplate
PCIe/104
XDG023
12
Rugged Locking Pin Headers
Conduction Cooled Heatplate
PCIe/104
XDG029
12
Rugged Locking Pin Headers
Conduction Cooled Heatplate
None
(+5V Only)
XHG101
8 or 12 Port Conduction Cooled Heatplate (Standalone Item)

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Connector Locations
8-Port RJ-45 Models
Part Numbers: XDG004, XDG005, XDG006, XDG016, XDG017, XDG018
8-Port Rugged Latching Models
Part Numbers: XDG007, XDG008, XDG009, XDG016, XDG017, XDG018

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12-Port RJ-45 Models
Part Numbers: XDG010, XDG012, XDG022
12-Port Rugged Latching Models
Part Numbers: XDG013, XDG023, XDG029 (no PCIe/104)

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Detailed Feature Pinouts and Descriptions
10/100/1000 Ethernet RJ-45 Connector
Function
LAN Connector
Green Only = 1Gbps
Green and Yellow = 100Mbps
Yellow Only = 10Mbps
Locations
P1-P8 (XDG004/5/6)
P3A-J (XDG010)
XDG
Connector PN
7498111120 - Manufacturer: Wurth
Mating
Connector PN
Standard Cat5e (8P8C RJ-45 Plug)
Pinout
Pin
Signal
1
MX1P
2
MX1N
3
MX2P
6
MX2N
4
MX3P
5
MX3N
7
MX4P
8
MX4N
10/100/1000 Ethernet Rugged Latching Connector
Function
LAN Connector
Top view
Side view looking at connector
Locations
P5A-H (XDG007/8/9)
P4A-B (XDG010)
XDG
Connector PN
98464-G61-10ULF - Manufacturer: FCI
Mating
Connector PN
10073599-010LF - Manufacturer: FCI
Pinout
Pin
Signal
Description
1
MX1-
Ethernet Pair 1
2
MX1+
Ethernet Pair 1
3
MX2-
Ethernet Pair 2
4
MX2+
Ethernet Pair 2
5
SHELL
RJ Shell Connection
6
SHELL
RJ Shell Connection
7
MX3-
Ethernet Pair 3
8
MX3+
Ethernet Pair 3
9
MX4-
Ethernet Pair 4
10
MX4+
Ethernet Pair 4

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External LED Connectors
Function
External Port LEDs
Locations
P4 (XDG004-009)
P5 (XDG010)
XDG
Connector PN
DF20G-40DP-1V(56) - Manufacturer: Hirose
Mating
Connector PN
DF20A-40DS-1C - Manufacturer: Hirose
Pinout
(XDG004-009)
Pinout
(XDG010)

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IDC Serial Management Connector (RJ-45 Models)
Function
Serial Management Connector
Top view
Side view looking at connector
Locations
P2 (8-Port Models)
P6 (12-Port Models)
XDG
Connector PN:
TSW-105-08-L-D-RA - Manufacturer: Samtec
Mating
Connector PN:
Any IDC 2x5 0.1” pitch female assembly.
Pinout
Pin
Signal
1
-
2
-
3
RX
4
-
5
TX
6
-
7
-
8
-
9
GND
10
-
Rugged Locking Serial Management Connector (Rugged Models)
Function
Serial Management Connector
Top view
Side view looking at connector
Locations
P2
XDG
Connector PN:
98464-G61-10ULF - Manufacturer: FCI
Mating
Connector PN:
10073599-010LF - Manufacturer: FCI
Pinout
Pin
Signal
1
-
2
RX
3
TX
4
-
5
GND
6
-
7
-
8
-
9
-
10
-

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System Jumper Block
Function
System Jumper Block
Locations
J1
Type
2x3 (or 2x4) 2mm pitch Jumper Block
Pinout
(8-Port Models)
Pos
Signal Name
Description
A
RESET#
JUMPER ON = XDG goes
into reset
JUMPER OFF = XDG
boots up normally
Note: A reset button can be
installed on these pins
B
TBD
No functionality at this
time
C
UART Source Select
(Only present on XDG006 and XDG009)
JUMPER ON = VSC7428
UART connects to
PCIe/104 Bus
JUMPER OFF = VSC7428
UART connects to
External Management
Port (P2)
D
TBD
No functionality at this
time
Pinout
(12-Port Models)
Pos
Signal Name
Description
A
TBD
No functionality at this
time
B
RESET#
JUMPER ON = XDG goes
into reset
JUMPER OFF = XDG
boots up normally
Note: A reset button can be
installed on these pins
C
TBD
No functionality at this
time
D
UART Source Select
(Only present on XDG006 and XDG009)
JUMPER ON = VSC7428
UART connects to
PCIe/104 Bus
JUMPER OFF = VSC7428
UART connects to
External Management
Port (P2)

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PC/104 Connector
Function
PC/104 Connector
* Shown uninstalled
Locations
P9, P10 (8-Port Models)
Type
PC/104 Stacking Connector
Pinout
Pinout compliant to PC/104 specification
pinout. This connector is only used to
source power for the board (+12V), all
other pins will be pass-through.
Visit http://www.pc104.org to download
the specification free of charge.
PCIe/104 Connector
Function
PCIe/104 Connector
Locations
P9 (8-Port Models)
P1 (12-Port Models)
Type
PCIe/104 Stacking Connector
Pinout
Pinout compliant to PCIe/104
specification pinout v2.01. The
Xtreme/GbE connects its management
port to the x1 PCIe Link of the PCIe/104
bus (Type-1 or Type-2). The
Xtreme/GbE also uses the +12V power
rail from the PCIe/104 bus to power the
board.
Visit http://www.pc104.org to download
the specification free of charge.

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Input Power Connector
The Xtreme/GbE can be powered by EITHER an external 3.5mm pitch Phoenix style connector OR directly via the
PC/104 or PCIe/104 bus.
Powering via the Phoenix style connector is called standalone mode
Powering via the PC/104 connector is called bus mode
Standalone Power Requirements
Minimum Voltage
+9 VDC
Maximum Voltage
+36 VDC
XDG029 –Power Requirements
The XDG029, 12-Port Rugged Switch will accept a +5V input.
Bus Mode Power Requirements
Bus Connector
Voltage Rail used
PC/104
+12V
PCIe/104
+12V
External Input Power Connector Details
Function
Main Input Power
+9V to +36V: All Models
+5V Only: XDG029
Location
P16 (8-Port Models)
P7 (12-Port Models)
XDG
Connector PN
1843790 - Manufacturer: Phoenix Contact
Mating
Connector PN
1847055 - Manufacturer: Phoenix Contact
Pinout
Pin
Signal
Description
1
+VIN
Power In
2
GND
Power Return

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On-board Indicator LEDs (8-Port Models)
LED
Function
Details
D1
Xtreme/GbE Main Status LED
Normal behavior = blinking every 1000ms
Programming = blinking every 100ms
Firmware Check Error = blinking every 100ms (with D2)
D2
Xtreme/GbE Error State LED
Error State = blinking every 500ms
Fatal Error = LED stays ON permanently
Firmware Check Error = blinking every 100ms (with D1)
D3
TBD
No Function at this time.
D6
Indicates +VIN voltage is ON
This is connected to the +VIN of the external input or the +12V
of the PC/104 or PCIe/104 bus connectors.
D7
Indicates +5V voltage is ON
If ON this voltage has been successfully generated on board the
XDG
D8
Indicates +3.3V voltage is ON
If ON this voltage has been successfully generated on board the
XDG
D9
PCIe UART Power Good
If ON the PCIe UART (only available on PCIe/104 models) has
properly powered its internal circuitry
On-board Indicator LEDs (12-Port Models)
LED
Function
Details
D1
Gigabit Ethernet LED’s
Rugged Positive Locking Header GbE LED (Operation similar
to RJ-45 Green LED)
D2
Gigabit Ethernet LED’s
Rugged Positive Locking Header GbE LED (Operation similar
to RJ-45 Yellow LED)
D3
Xtreme/GbE Main Status LED
Normal behavior = blinking every 1000ms
Programming = blinking every 100ms
Firmware Check Error = blinking every 100ms (with D2)
D4
Xtreme/GbE Error State LED
Error State = blinking every 500ms
Fatal Error = LED stays ON permanently
Firmware Check Error = blinking every 100ms (with D1)
D5
TBD
No Function at this time.
D8
Indicates +VIN voltage is ON
This is connected to the +VIN of the external input or the +12V
of the PC/104 or PCIe/104 bus connectors.
D9
Indicates +5V voltage is ON
If ON this voltage has been successfully generated on board the
XDG
D10
Indicates +3.3V voltage is ON
If ON this voltage has been successfully generated on board the
XDG
D11
PCIe UART Power Good
If ON the PCIe UART (only available on PCIe/104 models) has
properly powered its internal circuitry

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CLI Management Interface
CLI Access via External Serial Port
To use the CLI management on the XDG you must connect to the RS-232 external management serial port.
Only TX, RX and GND connections are needed for operation. You then must open the serial port in a terminal
program such as: RealTerm, Putty, HyperTerminal, minicom, etc. The COM port must be set up to run with a
baud rate of 115200, 8 data bits, 1 stop bit and no parity.
Note: the XDG external serial port is compatible with RS-232 Input/Output Levels (NOT TTL or CMOS).
RS-232 Serial Parameter
Value
Baud Rate
115200 bps
Data Bits
8
Parity
None
Stop Bit
1
Output Voltage Swing
±4.2 V
Input Voltage Range
±15 V
Input Threshold Low
0.8 V
Input Threshold High
2.4 V
CLI Access via PCIe/104 Bus
The XDG product connects to the CLI management interface via the PCIe/104 bus. This serial port is
generated from on-board PCIe UART the Exar 17V352. Ensure the DIP Switch position 2/B is ON if you want
to access the CLI via the PCIe/104 bus.
Additional drivers will be needed to properly operate the additional serial port.
Drivers for this functionality can be found on Exar’s website here:
http://www.exar.com/connectivity/uart-and-bridging-solutions/pcie-uarts/xr17v352

Xtreme/GbE - Managed Carrier Ethernet Switch
Users Guide
www.connecttech.com
Document: CTIM-00429
Revision: 0.08
Page 20 of 31
Connect Tech Inc. 800-426-8979 | 519-836-1291
Date: 2017-08-09
CLI Basics
Once opening the COM port attached to the management port, after boot up your terminal output should look
like the output below. The default login is admin and password is blank(“”). So after typing admin hit
<ENTER> then hit <ENTER> again to login and “?” will display a list of the available commands.
Below is a list of common quick CLI commands. For a complete CLI reference please see the documents
described below.
Common Task
CLI Command Syntax
What are the IP addresses used by my
switch?
show ip int br
What ports are linked and at what speed?
show int * status
What software version is on my switch?
show ver
How do I save my configuration?
copy running-config startup-config
How do I setup my IP address for vlan1?
conf t
int vlan 1
ip add xxx.xxx.xxx.xxx 255.255.255.0
end
Complete CLI and Protocol Configuration Reference Guide
The complete CLI and Protocol Configuration reference guide from Microsemi for the VSC7428/9 device can
be downloaded here.
The following documents:
- AN1104-Software_Configuration_Guide_ICLI
- AN1115Layer2ProtocolConfigurationGuide
Will have the below mentioned copyright notice.
Copyright 2002-2015 Microsemi Corporation. All Rights Reserved. Unpublished rights reserved under the
copyright laws of the United States of America, other countries and international treaties. Microsemi retains
all ownership, copyright, trade secret and proprietary rights in the documentation.
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