Connect Tech Xtreme/GbE User manual

1
Xtreme/GbE
Managed Carrier Ethernet Switch
Users Guide
Connect Tech Inc.
42 Arrow Road
Guelph, Ontario
N1K 1S6
Tel: [phone]
Toll: 800-426-8979 (North America only)
Fax: [phone]
Email: [e-mail]
[email protected]
Web: www.connecttech.com
CTIM-00429 Revision: 0.01, November 28, 2013

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Table of Contents
Customer Support Overview .......................................................................................................................... 3
Contact Information........................................................................................................................................ 3
Limited Lifetime Warranty............................................................................................................................. 4
Copyright Notice ............................................................................................................................................ 4
Trademark Acknowledgment ......................................................................................................................... 4
Revision History............................................................................................................................................. 4
Introduction .................................................................................................................................................... 5
ESD Warning............................................................................................................................................................ 5
Product Features and Specifications............................................................................................................... 6
Block Diagram ............................................................................................................................................... 7
Connector Locations....................................................................................................................................... 8
RJ-45 Models............................................................................................................................................................ 8
Rugged Models......................................................................................................................................................... 8
Jumper and Connector Summary ................................................................................................................... 9
Detailed Feature Pinouts and Descriptions....................................................................................................10
10/100/1000 Ethernet RJ-45 Connector........................................................................................................10
10/100/1000 Ethernet Rugged Latching Connector......................................................................................10
External LED Connectors.............................................................................................................................11
IDC Serial Management Connector (XDG004/5/6)......................................................................................12
Rugged Locking Serial Management Connector (XDG007/8/9) ..................................................................12
System Jumper Block ...................................................................................................................................13
PC/104 Connector.........................................................................................................................................14
PCIe/104 Connector......................................................................................................................................14
Input Power............................................................................................................................................................. 15
Standalone Power Requirements......................................................................................................................15
Bus Mode Power Requirements.......................................................................................................................15
External Input Power Connector Details..........................................................................................................15
Current Consumption Details...........................................................................................................................15
On-board Indicator LEDs........................................................................................................................................ 16
Advanced Management Interface..................................................................................................................17
CLI Management via the PCIe/104 Bus.................................................................................................................. 17
Software Support for the PCI Express UART..................................................................................................17
CLI Management via the External Serial Port ........................................................................................................ 17
CLI Management Details........................................................................................................................................ 17
CLI Commands................................................................................................................................................18
Web GUI Management Interface............................................................................................................................ 19
Accessing the Web GUI...................................................................................................................................19
Web GUI Management Overview....................................................................................................................20
Factory Default Configuration.......................................................................................................................21
Typical Hardware Installation Procedure ......................................................................................................22
Instructions for Standalone Operation..............................................................................................................22
Instructions for Installation in PCIe/104 Stack.................................................................................................22
Stacking Multiple Xtreme/GbE Boards to Achieve Higher Port Densities............................................................. 23
Thermal Details.............................................................................................................................................24

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Mechanical Details........................................................................................................................................25
3D STEP Model Download..............................................................................................................................25
2-D Dimension Drawings ................................................................................................................................25
Cables and Cable Kit Information.................................................................................................................27
Cables XDG004/5/6 Models............................................................................................................................27
Cables for XDG007/8/9 Models ......................................................................................................................27
Detailed Cable Information..................................................................................................................................... 28
RJ-45 panel mount to 10-pin MiniTek w/Latch - CBG117..............................................................................28
RJ-45 panel mount to RJ-35 - P115-012..........................................................................................................29
DB-9 to 10-pin IDC cable –CAG104..............................................................................................................30
DB-9 to 10-pin MiniTek w/Latch - CBG117...................................................................................................31
Customer Support Overview
If you experience difficulties after reading the manual and/or using the product, contact the
Connect Tech reseller from which you purchased the product. In most cases the reseller can help
you with product installation and difficulties.
In the event that the reseller is unable to resolve your problem, our highly qualified support staff
can assist you. Our support section is available 24 hours a day, 7 days a week on our website at:
www.connecttech.com/sub/support/support.asp. See the contact information section below for
more information on how to contact us directly. Our technical support is always free.
Contact Information
Mail/Courier
Connect Tech Inc.
Technical Support
42 Arrow Road
Guelph, Ontario
Canada N1K 1S6
Email/Internet
[email protected]m
[email protected]m
www.connecttech.com
Note:
Please go to the Download Zone or the Knowledge Database in the Support Center on the Connect
Tech website for product manuals, installation guides, device driver software and technical tips.
Submit your technical support questions to our customer support engineers via the Support Center
on the Connect Tech website.
Telephone/Facsimile
Technical Support representatives are ready to answer your call Monday through Friday, from
8:30 a.m. to 5:00 p.m. Eastern Standard Time. Our numbers for calls are:
Toll Free: 800-426-8979 (North America only)
Telephone: [phone] (Live assistance available 8:30 a.m. to 5:00 p.m. EST,
Monday to Friday)
Facsimile: 519-836-4878 (on-line 24 hours)

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Limited Lifetime Warranty
Connect Tech Inc. provides a Lifetime Warranty for all Connect Tech Inc. products. Should this
product, in Connect Tech Inc.'s opinion, fail to be in good working order during the warranty
period, Connect Tech Inc. will, at its option, repair or replace this product at no charge, provided
that the product has not been subjected to abuse, misuse, accident, disaster or non-Connect Tech
Inc. authorized modification or repair.
You may obtain warranty service by delivering this product to an authorized Connect Tech Inc.
business partner or to Connect Tech Inc. along with proof of purchase. Product returned to
Connect Tech Inc. must be pre-authorized by Connect Tech Inc. with an RMA (Return Material
Authorization) number marked on the outside of the package and sent prepaid, insured and
packaged for safe shipment. Connect Tech Inc. will return this product by prepaid ground
shipment service.
The Connect Tech Inc. Lifetime Warranty is defined as the serviceable life of the product. This is
defined as the period during which all components are available. Should the product prove to be
irreparable, Connect Tech Inc. reserves the right to substitute an equivalent product if available or
to retract Lifetime Warranty if no replacement is available.
The above warranty is the only warranty authorized by Connect Tech Inc. Under no
circumstances will Connect Tech Inc. be liable in any way for any damages, including any lost
profits, lost savings or other incidental or consequential damages arising out of the use of, or
inability to use, such product.
Copyright Notice
The information contained in this document is subject to change without notice. Connect Tech
Inc. shall not be liable for errors contained herein or for incidental consequential damages in
connection with the furnishing, performance, or use of this material. This document contains
proprietary information that is protected by copyright. All rights are reserved. No part of this
document may be photocopied, reproduced, or translated to another language without the prior
written consent of Connect Tech, Inc.
Copyright

2013 by Connect Tech, Inc.
Trademark Acknowledgment
Connect Tech, Inc. acknowledges all trademarks, registered trademarks and/or copyrights referred
to in this document as the property of their respective owners.
Not listing all possible trademarks or copyright acknowledgments does not constitute a lack of
acknowledgment to the rightful owners of the trademarks and copyrights mentioned in this
document.
Revision History
Revision
Date
Changes
0.00
11/19/2013
Original
0.01
11/28/2013
Added Stacking Multiple Xtreme/GbE Section

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Introduction
Connect Tech’s Xtreme/GbE Managed Carrier Ethernet Switch provides Carrier Grade Ethernet switching
capabilities in an extremely small embedded form factor.
Excellent for high-end applications such as Mobile and Microwave backhaul, the Xtreme/GbE Managed
Carrier Ethernet Switch is also a highly reliable way to communicate with 10/100/1000 devices in an
embedded system. Powered by the latest generation Carrier Ethernet Switch engine, the Vitesse VSC7428.
Its embedded 416 MHz MIPS 32-bit CPU, 1Gb DDR2 external memory and DMA-based frame extraction
and insertion supports timing over packet, Ethernet OAM, and performance monitoring.
Available in models with RJ-45 or Rugged Positive Locking Headers, which makes this embedded Ethernet
switch ideal for any type of environment.
ESD Warning
Electronic components and circuits are sensitive to
ElectroStatic Discharge (ESD). When handling any circuit
board assemblies including Connect Tech COM Express
carrier assemblies, it is recommended that ESD safety
precautions be observed. ESD safe best practices include, but
are not limited to:
Leaving circuit boards in their antistatic packaging
until they are ready to be installed.
Using a grounded wrist strap when handling circuit
boards, at a minimum you should touch a grounded
metal object to dissipate any static charge that may be
present on you.
Only handling circuit boards in ESD safe areas, which
may include ESD floor and table mats, wrist strap
stations and ESD safe lab coats.
Avoiding handling circuit boards in carpeted areas.
Try to handle the board by the edges, avoiding contact
with components.

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Product Features and Specifications
Feature
Description
Ethernet Switch Engine
Vitesse VSC7428 Carrier Grade Ethernet Switch Chipset
A powerful embedded 416 MHz RISC 32-bit CPU with DDR2
external memory and DMA-based frame extraction and insertion supports
timing over packet, Ethernet OAM, and performance monitoring.
Memories
1Gb DDR2 SDRAM
128Mb Serial NOR Flash
Ports
8 x Gigabit Ethernet (10/100/1000 Mbps )
Connectors
(PC Type and Rugged Type)
8 x Low Profile RJ-45 (XDG004, XDG005, XDG006)
8 x Rugged Positive Locking Headers (XDG007, XDG008, XDG009)
Layer 2 Switching
802.1Q VLAN switch with 8K MACs and 4K VLANs
Push/pop up to two VLAN tags
IPv4/IPv6 multicast
Policing with storm control and MC/BC protection
RSTP and MSTP support
Hardware and software-based learning
Link aggregation (IEEE 802.3ad)
Independent and shared VLAN learning (IVL, SVL)
Jumbo frame support
Management Access
Web Interface
RS-232 Serial Interface (CLI)
Software API
PCIe/104 Bus (XDG006 and XDG009)
Indicator LEDs
2 LEDs per port (available on RJ-45 and through external connector)
Power Rail LEDs
Status LEDs
Standalone Operation
Switch can be used as a standalone unit OR
it can be paired with an embedded SBC.
Input Voltage
Wide input rage: +9V to +36V DC
Power Consumption
Idle: 0.3A, 3.6W Typical: 0.35A, 4.2W Max: 0.5A, 6W (with +12V input)
Expansion Bus Interface
no bus connector populated
PC/104 bus pass through (for sourcing power only)
PCIe/104 bus (sourcing power and management interface)
Dimensions
PC/104 compliant: 3.775” x 3.550”
Tallest Top Side Component: Heatsink 0.375” (9.5mm)
Download 3D Model Here
Operating Temp
-40°C to +85°C (chipset rated to +125°C thermals)
Warranty and Support
Lifetime Warranty and Free Technical Support

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Block Diagram
GBE Port5
GBE Port6
GBE Port7
GBE Port8
GBE Port1
GBE Port2
GBE Port3
GBE Port4
SPI FLASH
DDR2 SDRAM
DC/DC
POWER MODULES
External
LEDs
8-Port Carrier Ethernet
Managed Switch
Chipset
(Vitesse VSC7428)
+9V to 36V
Wide Input
Management
Port
PC/104 / PCIe/104
+12V Bus Power
RS-232
Tranciever
PCIe
UART PCIe/104
Bus
External
Header (P2)

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Connector Locations
RJ-45 Models
Part Number Shown: XDG004
Rugged Models
Part Number Shown: XDG009
XDG004
XDG007

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Jumper and Connector Summary
Designator
Connector
Description
P5-P12
(XDG004/5/6)
RJ-45
10/100/1000 Ethernet Connectors
P5A-H
(XDG007/8/9)
2x5 2mm rugged
locking connector
10/100/1000 Ethernet Connectors
P4
2x20 1mm Connector
External LED Connector
P16
2-pin 3.5mm pitch
terminal block header
External Input Power (+9V to +36V)
P2
(XDG004/5/6)
2x5 0.1” header
CLI Management Port (RS-232)
P2
(XDG007/8/9)
2x5 2mm rugged
locking connector
CLI Management Port (RS-232)
J1
2x3 (or 2x4) 2mm
jumper header
System Jumper Block

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Detailed Feature Pinouts and Descriptions
10/100/1000 Ethernet RJ-45 Connector
Function
LAN Connector
Green Only = 1Gbps
Green and Yellow = 100Mbps
Yellow Only = 10Mbps
Locations
P1-P8 (XDG004/5/6)
XDG
Connector PN
7498111120 - Manufacturer: Wurth
Mating
Connector PN
Standard Cat5e (8P8C RJ-45 Plug)
Pinout
Pin
Signal
1
MX1P
2
MX1N
3
MX2P
6
MX2N
4
MX3P
5
MX3N
7
MX4P
8
MX4N
10/100/1000 Ethernet Rugged Latching Connector
Function
LAN Connector
Top view
Side view looking at connector
Locations
P5A-H (XDG007/8/9)
XDG
Connector PN
98424-G52-10LF - Manufacturer: FCI
Mating
Connector PN
10073599-010LF - Manufacturer: FCI
Pinout
Pin
Signal
Description
1
MX1-
Ethernet Pair 1
2
MX1+
Ethernet Pair 1
3
MX2-
Ethernet Pair 2
4
MX2+
Ethernet Pair 2
5
SHELL
RJ Shell Connection
6
SHELL
RJ Shell Connection
7
MX3-
Ethernet Pair 3
8
MX3+
Ethernet Pair 3
9
MX4-
Ethernet Pair 4
10
MX4+
Ethernet Pair 4