Connect Tech XHG101 User manual

Xtreme/GbE - Managed Carrier
Ethernet Switch
CTIM-00429 Revision 0.11 2021-01-05

Xtreme/GbE - Managed Carrier Ethernet Switch
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TABLE OF CONTENTS
Table of Contents .......................................................................................................................2
Preface.......................................................................................................................................4
Disclaimer ........................................................................................................................................ 4
Customer Support Overview ........................................................................................................... 4
Contact Information......................................................................................................................... 4
Limited Product Warranty ............................................................................................................... 5
Copyright Notice .............................................................................................................................. 5
Trademark Acknowledgment........................................................................................................... 5
ESD Warning .................................................................................................................................... 6
Revision History .........................................................................................................................6
Introduction...............................................................................................................................8
Product Features and Specifications ............................................................................................... 8
Part Numbers / Ordering Information ............................................................................................. 9
Product Overview.....................................................................................................................10
Block Diagram ................................................................................................................................10
Connector Summary & Locations ..................................................................................................11
8-Port RJ-45 Models.............................................................................................................11
8-Port Rugged Latching Models ...........................................................................................11
12-Port RJ-45 Models...........................................................................................................12
12-Port Rugged Latching Models ......................................................................................... 12
Detailed Feature Description ....................................................................................................13
10/100/1000 Ethernet RJ-45 Connector........................................................................................ 13
10/100/1000 Ethernet Rugged Latching Connector......................................................................13
External LED Connectors................................................................................................................14
IDC Serial Management Connector (RJ-45 Models).......................................................................15
Rugged Locking Serial Management Connector (Rugged Models)................................................16
System Jumper Block .....................................................................................................................16
PC/104 Connector.......................................................................................................................... 18
PCIe/104 Connector....................................................................................................................... 18
Input Power Connector.................................................................................................................. 18
On-board indicator LEDs (8-Port Models)......................................................................................19
On-board indicator LEDs (12-Port Models).................................................................................... 20
CLI Management Interface........................................................................................................21
CLI Access via External Serial Port.................................................................................................. 21
CLI Access via PCIe/104 Bus ...........................................................................................................21
CLI Basics........................................................................................................................................ 21
Complete CLI and Protocol Configuration Reference Guide ......................................................... 22
Web Management Interface .....................................................................................................22

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Accessing the Web Management Interface...................................................................................22
Web Management Interface Overview .........................................................................................24
Complete Web Protocol Configuration Reference Guide.............................................................. 24
Factory Default Configuration...................................................................................................25
Hardware Usage Examples........................................................................................................25
Instructions for Standalone Operation ..........................................................................................25
Instructions for Installation in PCIe/104 Stack...............................................................................25
Stacking Multiple Xtreme/GbE Boards to Achieve Higher Port Densities .....................................26
Thermal Details ........................................................................................................................27
XDG Thermal Parameters .............................................................................................................. 27
Air Cooled Heatsinks ......................................................................................................................27
Conduction Cooled Heatplate........................................................................................................ 27
Mechanical Drawings & Models................................................................................................28
3D STEP Models .............................................................................................................................28
2D Dimension Drawings................................................................................................................. 28
8-Port RJ-45 Models.............................................................................................................28
8-Port Rugged Model ........................................................................................................... 29
12-Port RJ-45 Model ............................................................................................................ 30
12-Port Rugged Model .........................................................................................................30
Cables ......................................................................................................................................31
Cables Kits ............................................................................................................................31

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PREFACE
Disclaimer
The information contained within this user’s guide, including but not limited to any product
specification, is subject to change without notice.
Connect Tech assumes no liability for any damages incurred directly or indirectly from any technical or
typographical errors or omissions contained herein or for discrepancies between the product and the
user’s guide.
Customer Support Overview
If you experience difficulties after reading the manual and/or using the product, contact the Connect
Tech reseller from which you purchased the product. In most cases the reseller can help you with
product installation and difficulties.
In the event that the reseller is unable to resolve your problem, our highly qualified support staff can
assist you. Our support section is available 24 hours a day, 7 days a week on our website at:
http://connecttech.com/support/resource-center/. See the contact information section below for more
information on how to contact us directly. Our technical support is always free.
Contact Information
Contact Information
Mail/Courier
Connect Tech Inc.
Technical Support
42 Arrow Road
Guelph, Ontario
Canada N1K 1S6
Contact Information
[e-mail]
[e-mail]
www.connecttech.com
Toll Free: 800-426-8979 (North America only)
Telephone: [phone]
Facsimile: 519-836-4878 (on-line 24 hours)
Support
Please go to the Connect Tech Resource Center for product manuals,
installation guides, device drivers, BSPs and technical tips.
Submit your technical support questions to our support engineers.
Technical Support representatives are available Monday through Friday,
from 8:30 a.m. to 5:00 p.m. Eastern Standard Time.

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Limited Product Warranty
Connect Tech Inc. provides a two-year Warranty for the Xtreme/GbE - Managed Carrier Ethernet Switch.
Should this product, in Connect Tech Inc.'s opinion, fail to be in good working order during the warranty
period, Connect Tech Inc. will, at its option, repair or replace this product at no charge, provided that
the product has not been subjected to abuse, misuse, accident, disaster or non-Connect Tech Inc.
authorized modification or repair.
You may obtain warranty service by delivering this product to an authorized Connect Tech Inc. business
partner or to Connect Tech Inc. along with proof of purchase. Product returned to Connect Tech Inc.
must be pre-authorized by Connect Tech Inc. with an RMA (Return Material Authorization) number
marked on the outside of the package and sent prepaid, insured and packaged for safe shipment.
Connect Tech Inc. will return this product by prepaid ground shipment service.
The Connect Tech Inc. Limited Warranty is only valid over the serviceable life of the product. This is
defined as the period during which all components are available. Should the product prove to be
irreparable, Connect Tech Inc. reserves the right to substitute an equivalent product if available or to
retract the Warranty if no replacement is available.
The above warranty is the only warranty authorized by Connect Tech Inc. Under no circumstances will
Connect Tech Inc. be liable in any way for any damages, including any lost profits, lost savings or other
incidental or consequential damages arising out of the use of, or inability to use, such product.
Copyright Notice
The information contained in this document is subject to change without notice. Connect Tech Inc. shall
not be liable for errors contained herein or for incidental consequential damages in connection with the
furnishing, performance, or use of this material. This document contains proprietary information that is
protected by copyright. All rights are reserved. No part of this document may be photocopied,
reproduced, or translated to another language without the prior written consent of Connect Tech, Inc.
Copyright 2020 by Connect Tech, Inc.
Trademark Acknowledgment
Connect Tech, Inc. acknowledges all trademarks, registered trademarks and/or copyrights referred to in
this document as the property of their respective owners. Not listing all possible trademarks or
copyright acknowledgments does not constitute a lack of acknowledgment to the rightful owners of the
trademarks and copyrights mentioned in this document.

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ESD Warning
Electronic components and circuits are sensitive to
ElectroStatic Discharge (ESD). When handling any
circuit board assemblies including Connect Tech
COM Express carrier assemblies, it is recommended
that ESD safety precautions be observed. ESD safe
best practices include, but are not limited to:
•Leaving circuit boards in their antistatic
packaging until they are ready to be installed.
•Using a grounded wrist strap when handling
circuit boards, at a minimum you should touch a
grounded metal object to dissipate any static
charge that may be present on you.
•Only handling circuit boards in ESD safe areas,
which may include ESD floor and table mats,
wrist strap stations and ESD safe lab coats.
•Avoiding handling circuit boards in carpeted
areas.
•Try to handle the board by the edges, avoiding
contact with components.
REVISION HISTORY
Revision
Date
Changes
0.00
11/19/2013
Original
0.01
11/28/2013
Added Stacking Multiple Xtreme/GbE Section
0.02
01/09/2013
Corrected pinout of P2 for XDG007/8/9 Products
0.03
04/25/2014
Added XDG010 Information
0.04
09/01/2014
Corrected Cable Drawings
0.05
12/15/2015
Major Release Update:
- Changed to CTI latest template
- Updated all photos and connector call outs
- Added additional CLI and Web Configuration info
- Added Conduction Cooled Info
0.06
06/15/2016
- Revised Warranty Policy
- Updated images
0.07
08/04/2017
Added cable drawing links, removed drawings from doc

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0.08
08/09/2017
- Updated Rugged GBE Connector Part Number
- Corrected Cable description for CBG127
- Corrected Power Consumption Part labeled
0.09
08/20/2019
Updated 12-Port RJ-45 Image
0.10
12/09/2020
Updated Format
0.11
01/05/2021
Updated Cover Image

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INTRODUCTION
Connect Tech’s Xtreme/GbE Managed Carrier Ethernet Switch provides high density, high port count,
Carrier Grade Ethernet switching capabilities in an extremely small embedded form factor. Excellent for
any space constrained, mission-critical application needing an embedded high-density/high-port count
managed Ethernet Switch.
Product Features and Specifications
Specifications
Ethernet Switch Engine
Vitesse VSC7428 (8-port Models) / VSC7429 (12-Port Models)
Carrier Grade Ethernet Switch Chipset
A powerful embedded 416 MHz RISC 32-bit CPU with DDR2
external memory and DMA-based frame extraction and insertion
supports
timing over packet, Ethernet OAM, and performance monitoring.
Memories
1Gb DDR2 SDRAM (125MB)
128Mb Serial NOR Flash (16MB)
Ports
8 or 12 x Gigabit Ethernet (10/100/1000 Mbps)
Magnetics
On-board Gigabit Magnetics for all Ports (No external Magnetics
required)
Designed for Long-haul Gigabit Ethernet (10/100/1000 Mbps)
applications
I/O Connectors
Ethernet: RJ-45 (8 or 12 Port Models), 2mm Pitch Locking Pin
Headers (8 or 12 Port Models)
Power: 3.5mm Pitch Terminal Block Header
Console: 0.1” Pitch Header, 2mm Pitch Locking Pin Headers
Layer 2 Switching
802.1Q VLAN switch with 8K MACs and 4K VLANs
Push/pop up to two VLAN tags
IPv4/IPv6 multicast
Policing with storm control and MC/BC protection
RSTP and MSTP support
Hardware and software-based learning
Link aggregation (IEEE 802.3ad)
Independent and shared VLAN learning (IVL, SVL)
Jumbo frame support
Management Access
Web Interface
CLI via RS-232
Software API
SMNP
PCIe/104 Bus (Option)

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Indicator LEDs
2 LEDs per port
Power Rail LEDs
Status LEDs
Standalone Operation
Switch can be used as a standalone unit OR
it can be paired with an embedded SBC.
Input Voltage
+9V to 36V Input Range (All Models)
+12V only (Models with PCIe/104 Connector)
Power Consumption
VSC7428: Idle: 0.3A, 3.6W Typical: 0.35A, 4.2W Max: 0.5A, 6W
(with +12V input)
VSC7429: Idle: 0.4A, 4.8W Typical: 0.5A, 6W Max: 0.75A, 9W (with
+12V input)
Expansion Bus Interface
PCIe/104 bus (optional - sourcing power and management
interface)
Dimensions
8-Port: 3.775” x 3.550”
12-Port: 4.393” x 4.550”
Tallest Top Side Component: Heatsink 0.375” (9.5mm)
Download 3D Model Here
Weight
TBD
MTBF
TBD
Operating Temp
-40°C to +85°C (chipset rated to +125°C thermals)
Warranty and Support
Limited Two-Year Warranty and Free Technical Support
Part Numbers / Ordering Information
Part
Number
GbE
Ports
GbE Port Connector Type
Thermal Solution
Exp Bus
Option
XDG004
8
RJ-45s
Air Cooled Heatsink
None
XDG005
8
RJ-45s
Air Cooled Heatsink
PC/104
XDG006
8
RJ-45s
Air Cooled Heatsink
PCIe/104
XDG007
8
Rugged Locking Pin Headers
Air Cooled Heatsink
None
XDG008
8
Rugged Locking Pin Headers
Air Cooled Heatsink
PC/104
XDG009
8
Rugged Locking Pin Headers
Air Cooled Heatsink
PCIe/104
XDG010
12
RJ-45s & Rugged Locking Pin Headers
Air Cooled Heatsink
PCIe/104
XDG012
12
RJ-45s & Rugged Locking Pin Headers
Air Cooled Heatsink
None
XDG013
12
Rugged Locking Pin Headers
Air Cooled Heatsink
PCIe/104
XDG016
8
RJ-45s
Conduction Cooled Heatplate
None
XDG017
8
RJ-45s
Conduction Cooled Heatplate
PC/104

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XDG018
8
RJ-45s
Conduction Cooled Heatplate
PCIe/104
XDG019
8
Rugged Locking Pin Headers
Conduction Cooled Heatplate
None
XDG020
8
Rugged Locking Pin Headers
Conduction Cooled Heatplate
PC/104
XDG021
8
Rugged Locking Pin Headers
Conduction Cooled Heatplate
PCIe/104
XDG022
12
RJ-45s & Rugged Locking Pin Headers
Conduction Cooled Heatplate
PCIe/104
XDG023
12
Rugged Locking Pin Headers
Conduction Cooled Heatplate
PCIe/104
XHG101
8 or 12 Port Conduction Cooled Heatplate (Standalone Item)
PRODUCT OVERVIEW
Block Diagram

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Connector Summary & Locations
8-Port RJ-45 Models
Part Numbers: XDG004, XDG005, XDG006, XDG016, XDG017, XDG018
8-Port Rugged Latching Models
Part Numbers: XDG007, XDG008, XDG009, XDG016, XDG017, XDG018

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12-Port RJ-45 Models
Part Numbers: XDG010, XDG012, XDG022
12-Port Rugged Latching Models
Part Numbers: XDG013, XDG023

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DETAILED FEATURE DESCRIPTION
10/100/1000 Ethernet RJ-45 Connector
Function
LAN Connector
Green Only = 1Gbps
Green and Yellow = 100Mbps
Yellow Only = 10Mbps
Locations
P1-P8 (XDG004/5/6)
P3A-J (XDG010)
XDG
Connector
PN
7498111120 - Manufacturer: Wurth
Mating
Connector
PN
Standard Cat5e (8P8C RJ-45 Plug)
Pinout
Pin
Signal
1
MX1P
2
MX1N
3
MX2P
6
MX2N
4
MX3P
5
MX3N
7
MX4P
8
MX4N
10/100/1000 Ethernet Rugged Latching Connector
Function
LAN Connector
Top view
Locations
P5A-H (XDG007/8/9)
P4A-B (XDG010)
XDG
Connector
PN
98464-G61-10ULF - Manufacturer: FCI
Mating
Connector
PN
10073599-010LF - Manufacturer: FCI
Pinout
Pin
Signal
Description
1
MX1-
Ethernet Pair 1
2
MX1+
Ethernet Pair 1
3
MX2-
Ethernet Pair 2

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4
MX2+
Ethernet Pair 2
Side view looking at connector
5
SHELL
RJ Shell
Connection
6
SHELL
RJ Shell
Connection
7
MX3-
Ethernet Pair 3
8
MX3+
Ethernet Pair 3
9
MX4-
Ethernet Pair 4
10
MX4+
Ethernet Pair 4
External LED Connectors
Function
External Port LEDs
Locations
P4 (XDG004-009)
P5 (XDG010)
XDG
Connector
PN
DF20G-40DP-1V(56) - Manufacturer: Hirose
Mating
Connector
PN
DF20A-40DS-1C - Manufacturer: Hirose
Pinout
(XDG004-
009)

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Pinout
(XDG010)
IDC Serial Management Connector (RJ-45 Models)
Function
Serial Management Connector
Top view
Side view looking at connector
Locations
P2 (8-Port Models)
P6 (12-Port Models)
XDG
Connector
PN
TSW-105-08-L-D-RA - Manufacturer:
Samtec
Mating
Connector
PN
Any IDC 2x5 0.1” pitch female assembly.
Pinout
Pin
Signal
1
-
2
-
3
RX
4
-
5
TX
6
-
7
-
8
-
9
GND
10
-

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Rugged Locking Serial Management Connector (Rugged Models)
Function
Serial Management Connector
Top view
Side view looking at connector
Locations
P2
XDG
Connector
PN
98464-G61-10ULF - Manufacturer: FCI
Mating
Connector
PN
10073599-010LF - Manufacturer: FCI
Pinout
Pin
Signal
1
-
2
RX
3
TX
4
-
5
GND
6
-
7
-
8
-
9
-
10
-
System Jumper Block
Function
System Jumper Block
Locations
J1
Type
2x3 (or 2x4) 2mm pitch Jumper Block
Pinout
(8-Port
Models)
Pos
Signal Name
Description
A
RESET#
JUMPER ON =
XDG goes into
reset
JUMPER OFF =
XDG boots up
normally
Note: A reset
button can be
installed on

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these pins
B
TBD
No
functionality at
this time
C
UART Source
Select
(Only present on
XDG006 and
XDG009)
JUMPER ON =
VSC7428 UART
connects to
PCIe/104 Bus
JUMPER OFF =
VSC7428 UART
connects to
External
Management
Port (P2)
D
TBD
No
functionality at
this time
Pinout
(12-Port
Models)
Pos
Signal Name
Description
A
TBD
No
functionality at
this time
B
RESET#
JUMPER ON =
XDG goes into
reset
JUMPER OFF =
XDG boots up
normally
Note: A reset
button can be
installed on
these pins
C
TBD
No
functionality at
this time
D
UART Source
Select
(Only present on
XDG006 and
XDG009)
JUMPER ON =
VSC7428 UART
connects to
PCIe/104 Bus
JUMPER OFF =

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VSC7428 UART
connects to
External
Management
Port (P2)
PC/104 Connector
Function
PC/104 Connector
* Shown uninstalled
Locations
P9, P10 (8-Port Models)
Type
PC/104 Stacking Connector
Pinout
Pinout compliant to PC/104 specification
pinout. This connector is only used to
source power for the board (+12V), all
other pins will be pass-through.
Visit http://www.pc104.org to download
the specification free of charge.
PCIe/104 Connector
Function
PCIe/104 Connector
Locations
P9 (8-Port Models)
P1 (12-Port Models)
Type
PCIe/104 Stacking Connector
Pinout
Pinout compliant to PCIe/104
specification pinout v2.01. The
Xtreme/GbE connects its management
port to the x1 PCIe Link of the PCIe/104
bus (Type-1 or Type-2). The Xtreme/GbE
also uses the +12V power rail from the
PCIe/104 bus to power the board.
Visit http://www.pc104.org to download
the specification free of charge.
Input Power Connector
The Xtreme/GbE can be powered by EITHER an external 3.5mm pitch Phoenix style connector OR
directly via the PC/104 or PCIe/104 bus.
•Powering via the Phoenix style connector is called standalone mode
•Powering via the PC/104 connector is called bus mode

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Standalone Power Requirements
Minimum Voltage
+9 VDC
Maximum Voltage
+36 VDC
Bus Mode Power Requirements
Bus Connector
Voltage Rail used
PC/104
+12V
PCIe/104
+12V
External Input Power Connector Details
Function
Main Input Power
+9V to +36V: All Models
Locations
P16 (8-Port Models)
P7 (12-Port Models)
XDG
Connector
PN
1843790 - Manufacturer: Phoenix
Contact
Mating
Connector
PN
1847055 - Manufacturer: Phoenix
Contact
Pinout
Pin
Signal
Description
1
+VIN
Power In
2
GND
Power Return
On-board indicator LEDs (8-Port Models)
LED
Function
Details
D1
Xtreme/GbE Main Status
LED
Normal behavior = blinking every 1000ms
Programming = blinking every 100ms
Firmware Check Error = blinking every 100ms (with D2)
D2
Xtreme/GbE Error State
LED
Error State = blinking every 500ms
Fatal Error = LED stays ON permanently
Firmware Check Error = blinking every 100ms (with D1)
D3
TBD
No Function at this time.
D6
Indicates +VIN voltage is
ON
This is connected to the +VIN of the external input or the
+12V of the PC/104 or PCIe/104 bus connectors.
D7
Indicates +5V voltage is
ON
If ON this voltage has been successfully generated on
board the XDG
D8
Indicates +3.3V voltage is
ON
If ON this voltage has been successfully generated on
board the XDG
D9
PCIe UART Power Good
If ON the PCIe UART (only available on PCIe/104 models)

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has properly powered its internal circuitry
On-board indicator LEDs (12-Port Models)
LED
Function
Details
D1
Gigabit Ethernet LED’s
Rugged Positive Locking Header GbE LED (Operation
similar to RJ-45 Green LED)
D2
Gigabit Ethernet LED’s
Rugged Positive Locking Header GbE LED (Operation
similar to RJ-45 Yellow LED)
D3
Xtreme/GbE Main Status
LED
Normal behavior = blinking every 1000ms
Programming = blinking every 100ms
Firmware Check Error = blinking every 100ms (with D2)
D4
Xtreme/GbE Error State
LED
Error State = blinking every 500ms
Fatal Error = LED stays ON permanently
Firmware Check Error = blinking every 100ms (with D1)
D5
TBD
No Function at this time.
D8
Indicates +VIN voltage is
ON
This is connected to the +VIN of the external input or the
+12V of the PC/104 or PCIe/104 bus connectors.
D9
Indicates +5V voltage is
ON
If ON this voltage has been successfully generated on
board the XDG
D10
Indicates +3.3V voltage is
ON
If ON this voltage has been successfully generated on
board the XDG
D11
PCIe UART Power Good
If ON the PCIe UART (only available on PCIe/104 models)
has properly powered its internal circuitry