CONQUEST CA1342 User manual

CONQUEST CA1342 PLATE COMPACTORS OPERATOR’S MANUAL
Copyright © 2020 Conquest Equipment, Inc.
CA1342
FORWARD PLATE COMPACTOR
OPERATOR’S MANUAL
Serial #: ________________________________
548 BOURQUIN RD, ESTEVAN, SK S4A 2A7
PH: [phone]

CONQUEST CA1342 PLATE COMPACTORS OPERATOR’S MANUAL
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Index
Safety Instructions For Plate Compactors ............................................................................3
Safety..........................................................................................................................................3
Transport and Lifting................................................................................................................3
Maintenance..............................................................................................................................4
Periodic Maintenance ..............................................................................................................4
Fire..............................................................................................................................................4
Residual Risk .............................................................................................................................4
Max Inclination...........................................................................................................................5
Function........................................................................................................................................5
Applications.................................................................................................................................6
Operation .....................................................................................................................................6
Checks Before Starting ............................................................................................................6
Engine Starting (Manual).........................................................................................................6
Engine Stopping (Manual).......................................................................................................6
Engine Oil ..................................................................................................................................7
Air Filter (Dry)............................................................................................................................7
Air Filter (Oil Bath)....................................................................................................................7
Maintenance................................................................................................................................9
Troubleshooting .......................................................................................................................10
Lubrication.................................................................................................................................11
Engine / Exciter Revs...............................................................................................................11
Technical Data...........................................................................................................................12
Sound Measurements ............................................................................................................12
Vibration Measurements .......................................................................................................12
Expanded View .........................................................................................................................13
Warranty ....................................................................................................................................20

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SAFETY INSTRUCTIONS FOR PLATE COMPACTORS
SAFETY
Plate compactors must only be operated by a person who:
•is at least 18 years old;
•is physically and mentally fit for this job;
•may be expected to carry out the job he’s charged with carefully.
•Plate compactors must only be used for compaction jobs observing safety and operating
instructions.
•People who work with plate compactors must know all safety instructions.
•Do not take drugs or drink alcohol before using plate compactors.
•Always wear appropriate protective clothes (ear protections, gloves, protecting shoes and helmet).
•Do not alter the operation devices of the plate compactor.
•Store the compactor with engine off in a safe place.
•Always refill fuel tank when the engine is off. Do not allow fuel to come into contact with the hot
parts of compactor and engine.
•Do not smoke when using the compactor. Keep the compactor out of open flames.
•Always check fuel tank cap. If there is a fuel cock, shut it off when the engine is not working.
WARNING
If fuel tank leaks, replace it immediately: A fuel tank in bad conditions could
explode.
•Do not use the compactor in places where there are gaseous exhalations.
•Do not use the machine indoors or in an enclosed area unless inadequate ventilation.
•When the work area is near slopes, the compactor could turn over.
•When you use compactor in reverse and in a narrow place, the operator must be sideways from
the handle in order to avoid stumbling.
•Always operate in safe conditions in order to avoid accidents.
•Always operate in maximum stability conditions.
•Use transport wheels only for movements in yard. In all the other situations they must be removed.
•Always make sure of the proper functioning of the safety and control devices.
•If there are any problems, immediately stop the machine and inform the person responsible of the
job.
TRANSPORT AND LIFTING
•Do not lift or transport the compactor when is running.
•Check that lifting points are not damaged.
•For loading and unloading the compactor, appropriate lifting gear is necessary and must be used
on the lifting points.

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•Be sure that the ramps are fixed and check the tolerable weight in order to avoid turnovers.
•Tie the machine on vehicle to prevent sliding or tipping over.
•For long transports, empty the fuel tank completely and close it.
WARNING
Do not lift or hook the plate compactor by the handle.
MAINTENANCE
•Use original spare parts only.
•Do not alter the operation devices of plate compactor.
•Do not turn the engine on without air filter.
WARNING
Modifications in this machine are subject to the expressed approval of Conquest
Attachments. In case of non-observance, Conquest will refuse all liabilities and all
warranties.
•Do not make maintenance operations when machine is running or when engine is on.
•As soon as maintenance and repair jobs have been completed, all safety devices must be properly
reinstalled.
PERIODIC MAINTENANCE
Regular maintenance is required for a good performance of the compactor.
FIRE
In the case of a fire in the machine, use an AB class powder extinguisher if possible.
RESIDUAL RISK
Plate compactors are designed for absorbing a large part of machine vibrations.
Depending on the operation, the ground conditions and exposure time, the recommended limits for hand-
arm vibrations may be exceeded.
WARNING
Do not use the machine on grounds already compacted .

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Prolonged exposure to vibrations could cause injury to your hands or wrists. If you feel severe discomfort
or pain, do not use the machine and consult a doctor before resuming work.
Prolonged exposure to loud noises without adequate ear protection could cause permanent hearing
damage.
MAX INCLINATION
FUNCTION
The vibration required for tamping is produced by the exciter which is on the compacting plate.
The engine starts the exciter and the torque is transmitted by the centrifugal clutch and by the belt.
In order to allow the idling of the drive engine, the centrifugal clutch, at low engine speeds, interrupts the
flow of power to exciter. The compactor must always be used with the gas handle in the “OPERATIVE”
position.
The engine supporting and the compacting plates are connected by 4 shock mounts, which are mounted
to avoid vibrations reaching the operator.

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APPLICATIONS
The CA1342 compactor is suitable for repairing asphalted surfaces, for small compacting jobs and for
preparing green areas.
Only use the machine for the purpose for which it is intended.
OPERATION
CHECKS BEFORE STARTING
•Before using compactor, carefully read instruction manual.
•Engine oil level
Check oil level using the proper dipstick. If necessary, refill with SAE 15 W 40 oil.
•Air filter
Check that air filter is clean and in good condition. Clean or replace if necessary.
•Fuel
Never use oil/gasoline mixture or dirty fuel. Avoid getting dirt, dust or water into fuel tank.
Refuel avoiding leaks on engine.
ENGINE STARTING (MANUAL)
•Open the fuel valve.
•Move the throttle lever to 3/4 position.
•Turn the choke lever (if present).
•Turn the engine switch to the ON position.
•Pull the starter grip lightly until resistance is felt, then pull briskly.
Pull hand crank until it starts, in order to avoid counterblows
•As the engine warms up, gradually move the choke lever (if present).
•Warm up the engine at the minimum speed for some minutes.
•The compactor will start moving when the throttle lever is in operative position.
ENGINE STOPPING (MANUAL)
•Move the throttle lever to the minimum position. Warm up the engine at the minimum speed for
some minutes.

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•Turn the engine switch to the OFF position.
WARNING
Never operate the engine switch when the engine is at the maximum speed.
•Turn the fuel valve to the OFF position.
ENGINE OIL
•Check oil level using the proper dipstick, if necessary, refill with SAE 15 W 40 oil.
Oil change
•Drain oil at warm engine.
•Refill with SAE 15W40 oil.
WARNING
Only use oil with characteristics advised by the manufacturer engine (see engine
book).
AIR FILTER (DRY)
WARNING
Clean air filter daily in order to avoid engine damages.
•Open air cleaner and remove element.
•Lightly and repeatedly tap the element on a hard surface to eliminate all excess dirt.
•Clean the element.
•Refit the air filter. Do not run the engine without the air filter.
AIR FILTER (OIL BATH)
WARNING
Clean air filter daily in order to avoid engine damages.
•Open air cleaner and remove upper element.
•Wash the upper filtering element with soap and water.

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•Clean the upper bowl.
•Remount the upper filtering element.
•Remove the lower filtering element.
•Clean and dry filtering element.
•Drain and clean bowl.
•Fill with engine oil up to level mark.
•Reassemble air cleaner.
WARNING
Never use gasoline or low flash point solvents for cleaning the air filter to avoid
fire and explosions.
OPERATION
Always run the engine at the full throttle setting. This has been set at the factory and the setting has been
sealed. Tampering with the throttle settings will void the warranty. Operating at low RPM can overheat
the clutch and operating above factory set RPM can damage the exciter.
Never operate the unit on hard surfaces or over-compacted areas as this can damage the machine.
Compaction tests should be done during operations to ensure the ground is not being excessively
compacted beyond specification.
Do not disperse oil, batteries, fuel and dangerous substances in the environment,
as they have high pollution power.

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MAINTENANCE
PARTS
MAINTENANCE
INTERVAL
Air filter
Fuel tank
Engine
Engine
Exciter
Check filter, clean or replace if necessary
Check filter oil level (only oil bath models)
Check fuel tank and fuel cap lid. Replace if
necessary.
Check oil level, refill if necessary
Check engine RPM
Check exciter lid
Daily
Engine
First oil change
After 20 h
Engine
Clean spark plug
Monthly
V-Belt
Check V-belt tension
Monthly
Fuel Tank
Engine
Check fuel filter, replace if necessary
Oil change
After 100 h
Exciter
(bath oil only)
Check oil level, refill if necessary
After 150 h
Exciter
(bath oil only)
Oil change
After 250 h

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TROUBLESHOOTING
TROUBLE
POSSIBLE CAUSE
SOLUTION
The engine works properly
but the machine does not
vibrate
The transmission belt is
broken
Replace the belt
The wear and tear has
caused the belt to loosen up
The centrifugal clutch has
broken
Replace the centrifugal clutch
Reduced or irregular speed
The engine rpm is not
correct
Verify that during compaction
gas lever is in “OPERATIVE”
position
Reset the number of engine
rpm
The transmission belt has
loosened up
Tension the transmission belt
and, if necessary, replace it
The engine rpm are low but
the exciter does not stop
Centrifugal clutch
malfunction
Repair the centrifugal clutch
and, if necessary, replace it
The exciter heats up to over
90° (bath oil only)
There is too much of oil in
the exciter
Top up the oil level. Check
whether the oil seal has been
damaged; replace it if necessary
The engine works with
difficulty and the exciter is
too noisy and it stops or
slows down
Mechanical block of the
exciter (bearings, shaft)
Remove the element causing
the failure or, if necessary,
replace the exciter
The engine turns off or does
not work properly
Fuel tank empty
Add fuel
Oil lack
Add oil
Dirty air filter
Clean air filter, replace if
necessary
Engine damaged
Contact an engine service
center