CONQUEST CA5570 User manual

CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR’S MANUAL
Copyright © 2019 Conquest Equipment, Inc.
CA5570
REVERSIBLE PLATE COMPACTOR
OPERATOR’S MANUAL
Serial #: ________________________________
548 BOURQUIN RD, ESTEVAN, SK S4A 2A7
PH: [phone]

CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR’S MANUAL
- 2 -
Index
Safety Instructions For Plate Compactors ............................................................................4
Safety ................................................................................................................................................................................... 4
Transport and Lifting .................................................................................................................................................... 4
Maintenance ..................................................................................................................................................................... 5
Periodic Maintenance................................................................................................................................................... 5
Battery ................................................................................................................................................................................. 5
Fire ........................................................................................................................................................................................ 6
Residual Risk..................................................................................................................................................................... 6
Max Inclination...........................................................................................................................6
Function........................................................................................................................................6
Applications.................................................................................................................................7
Operation .....................................................................................................................................7
Checks Before Starting................................................................................................................................................. 7
Engine Starting (Manual) ............................................................................................................................................ 8
Engine Stop (Manual)................................................................................................................................................... 8
Engine Stop (Electric Starter) .................................................................................................................................... 9
Engine Oil........................................................................................................................................................................... 9
Air Filter (Dry)................................................................................................................................................................... 9
Air Filter (Oil Bath) ......................................................................................................................................................... 9
Battery ........................................................................................................................................10
Maintenance..............................................................................................................................12
Troubleshooting .......................................................................................................................13
Lubrication.................................................................................................................................14
Engine / Exciter RPM...............................................................................................................14
Technical Data...........................................................................................................................15
Sound Measurements.................................................................................................................................................15
Vibration Measurements...........................................................................................................................................16
Dimensions ................................................................................................................................16
Expanded View .........................................................................................................................17

CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR’S MANUAL
- 3 -
LABELS
LABEL
DESCRIPTION
Fuel Type
Do not refuel with open flames
Personal protective equipment is
mandatory
Read the instruction manual before
operating
Guaranteed sound power level
Lifting point
Accelerator positions
(minimum –operating)
Clean air filter after each use
Moving parts

CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR’S MANUAL
- 4 -
SAFETY INSTRUCTIONS FOR PLATE COMPACTORS
SAFETY
Plate compactors must only be operated by a person who:
•is at least 18 years old;
•is physically and mentally fit for this job;
•may be expected to carry out the job he’s charged with carefully.
•Plate compactors must only be used for compaction jobs observing safety and operating
instructions.
•People who work with plate compactors must know all safety instructions.
•Do not take drugs or drink alcohol before using plate compactors.
•Always wear appropriate protective clothes (ear protections, gloves, protecting shoes and helmet).
•Do not alter the operation devices of the plate compactor.
•Store the compactor with engine off in a safe place.
•Always refill fuel tank when the engine is off. Do not allow fuel to come into contact with the hot
parts of compactor and engine.
•Do not smoke when using the compactor. Keep the compactor out of open flames.
•Always check fuel tank cap. If there is a fuel cock, shut it off when the engine is not working.
WARNING
If fuel tank leaks, replace it immediately: A fuel tank in bad condition could explode.
•Do not use the compactor in places where there are gaseous exhalations.
•Do not use the machine indoors or in an enclosed area unless inadequate ventilation.
•When the work area is near slopes, the compactor could turn over.
•When you use the compactor in reverse and in a narrow place, the operator must be sideways
from the handle in order to avoid stumbling.
•Always operate in safe conditions in order to avoid accidents.
•Always operate in maximum stability conditions.
•Use transport wheels only for movements in yard. In all the other situations they must be removed.
•Always be sure of the proper functioning of the safety and control devices.
•If there are any problems, immediately stop the machine and inform the person responsible of the
job.
TRANSPORT AND LIFTING
•Do not lift or transport the compactor when it is running.
•Check that lifting points are not damaged.
•For loading and unloading the compactor, appropriate lifting gear is necessary and must be used
on the lifting points.
•Be sure that the ramps are fixed and check the tolerable weight in order to avoid turnovers.

CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR’S MANUAL
- 5 -
•Tie the machine on vehicle to prevent sliding or tipping over.
•For long transports, empty the fuel tank completely and close it.
WARNING
Do not lift or hook the plate compactor by the handle.
MAINTENANCE
•Use original spare parts only.
•Do not alter the operation devices of plate compactor.
•Do not turn the engine on without air filter.
WARNING
Modifications in this machine are subject to the expressed approval of Conquest
Attachments. In case of non-observance, Conquest will refuse all liabilities and all
warranties.
•Do not begin maintenance operations when machine is running or when engine is on.
•As soon as maintenance and repair jobs have been completed, all safety devices must be properly
reinstalled.
PERIODIC MAINTENANCE
Regular maintenance is required for a good performance of the compactor.
BATTERY
•Always wear adequate protection for the eyes, face and hands while working near a battery.
•Do not lean over the batteries while they are being charged or checked.
•Use caution if using tools or metal conductors, to avoid short circuits and electric arcs.
•Keep the terminals protected to prevent accidental short circuits.
•Replace the batteries that have damaged terminals, casing or cover.
•When charging, place the battery in a ventilated area.
•To recharge, always use a battery charger with regulated voltage with the limits indicated (see
"Information on recharging" later in this booklet).
•An overload can lead to the opening of the safety valves with the release of flammable gases, and
damage to the battery.
•It is not possible to replace the liquid or add water to the Optima® batteries.
•If the battery becomes very hot or whistles during charging, unplug it immediately.
•An incomplete recharge can lead to poor performance and reduced autonomy

CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR’S MANUAL
- 6 -
FIRE
In the event of a machine fire, use an AB-class powder extinguisher
RESIDUAL RISK
The vibrating plate is designed to absorb most of the vibrations. Depending on the soil
conditions and exposure times, the vibrations felt by the hand-arm system could exceed the
recommended levels.
Prolonged exposure to vibrations could cause injury to your hands or wrists. If you feel severe
discomfort or pain, do not use the machine and consult a doctor before resuming work.
Prolonged exposure to loud noises without adequate ear protection could cause permanent
hearing damage.
WARNING
Avoid using the vibrating plate on previously compacted soils.
MAX INCLINATION
FUNCTION
The vibration required for tamping is produced by the exciter which is on the compacting plate.
The engine starts the exciter and the torque is transmitted by the centrifugal clutch and by the belt.
In order to allow the idling of the drive engine, the centrifugal clutch, at low engine speeds, interrupts the
flow of power to exciter. The compactor must always be used with the gas handle in the operating position.
The engine supporting and the compacting plates are connected by 4 shock mounts, which are mounted
to avoid vibrations reaching the operator.
The plate compactor is equipped with a hydraulic system that allows you to gradually change the
forwarding speed. The direction of plate compactor depends on the position of control levers on the
handle.
WARNING

CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR’S MANUAL
- 7 -
The vibrating plates must always be used with the accelerator lever in the "operating" position. To prevent
centrifugal clutch failure, never use vibrating plates with the throttle lever in intermediate positions.
The engine support and the base plate are connected through 4 anti-vibration mountings to reduce
vibrations to the operator.
The vibrating plate is equipped with a hydraulic system that allows the displacement speed to be varied
gradually.
The direction given by the control positioned on the guide handle allows:
• compacting forward
• stationary compaction
• compacting backwards
APPLICATIONS
Road maintenance, foundations, excavations and trenches.
Use the plate only for the uses for which it was designed.
WARNING
Do not use the plate on very hard or already compacted ground. The use on this type of
ground is equivalent to improper use of the machine and invalidates the manufacturer's
warranty.
OPERATION
CHECK BEFORE STARTING
•Before using the compactor, carefully read instruction manual.
•Engine oil level
oCheck oil level using the proper dipstick. If necessary, refill with SAE 15W40 oil.
•Air filter
oCheck if air filter is clean and in good condition. Clean or replace if necessary.

CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR’S MANUAL
- 8 -
•Fuel
oNever use oil/fuel mixture or dirty fuel. Avoid getting dirt, dust or water into fuel tank.
oRefuel avoiding leaks on engine.
•DPI
oCheck the integrity of safety devices.
ENGINE STARTING (MANUAL)
1. Open the fuel valve.
2. Move the throttle lever to 3/4 position.
3. Turn the choke lever (if present).
4. Turn the engine switch on the ON position.
5. Pull the starter grip lightly until resistance is felt, then pull briskly.
6. As the engine warms up, gradually move the choke lever (if present).
7. Warm up the engine at the minimum speed for a few minutes.
8. The compactor will begin to move when the throttle lever will be in operating position.
ENGINE STOP (MANUAL)
1. Move the throttle lever to the minimum position. Let the engine turn at the minimum speed for
a few minutes.
2. Turn the engine switch to the OFF position.
WARNING
Never operate the engine switch when the engine is at the maximum speed.
3. Turn the fuel valve to the OFF position.
ENGINE STARTING (ELECTRIC STARTER)
•Insert the key into the dashboard.
•Turn the key to the ON position and then to the START position until the engine starts.
ENGINE STOP (ELECTRIC STARTER)
1. Move the throttle lever to the minimum position. Let the engine turn at the minimum speed for
a few minutes.
2. Turn the key to the OFF position. Turn the fuel valve to the OFF position.

CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR’S MANUAL
- 9 -
WARNING
Never operate the engine switch when the engine is at the maximum speed.
ENGINE OIL
1. Check oil level using the proper dipstick. If necessary, refill with SAE 15W40 oil.
OIL CHANGE
1. Drain oil at warm engine.
2. Refill with SAE 15W40 oil.
WARNING
Only use oil with characteristics advised to the manufacturer engine (see engine
book).
AIR FILTER (DRY)
Regularly clean the air filter in order to avoid carburettor damages especially when operating in dusty
areas.
1. Open air cleaner and remove element.
2. Lightly and repeatedly tap the element on a hard surface to eliminate all excess dirt.
3. Clean the element.
4. Replace the air filter. Do not run the engine without the air filter.
AIR FILTER (OIL BATH)
Regularly clean the air filter in order to avoid carburettor damages especially when operating in dusty
areas.
1. Open air cleaner and remove upper element.
2. Wash the upper filtering element with soap and water.
3. Clean the upper bowl.
4. Remount the upper filtering element.
5. Remove the lower filtering element.
6. Clean and dry filtering element.
7. Drain and clean bowl.
8. Fill with engine oil up to level mark.
9. Reassemble air cleaner.

CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR’S MANUAL
- 10 -
WARNING
Never use gasoline or low flash point solvents for cleaning the air filter to avoid
fire and explosions.
BATTERY
Battery storage
OPTIMA® batteries can remain inactive for long periods of time while retaining the power needed to
start up your equipment. Depending on the storage temperature the battery can generally remain
inactive for a period of 8 to 12 months. Store the battery in a cool, dry place. Check the battery voltage
every 6 months and charge it if the voltage drops below 12.6 volts.
Maintenance
OPTIMA® batteries are maintenance-free. If you load correctly, you will not have to worry about leaks,
corrosion or gas leaks. Check the battery terminals regularly to make sure they are clean, adherent and
protected.
Recharge information: RED TOP® battery
Alternator: from 13.3 to 15.0 volts, no amperage limit
Battery charger: from 13.8 to 15.0 volts, maximum 10 amps, about 6-12 hours.
Quick charge: Maximum voltage 15.6 volts (regulated).
Maximum current: no limit with temperatures <51.7 ° C.
Maximum charging time: charge until the current drops below 1 amp.
Charge at constant voltage: from 13.2 to 13.8 volts, maximum 1 ampere current, indefinite time (at lower
voltages)
Recharge information: YELLOW TOP® battery
Alternator: from 13.65 to 15.0 volts, no amperage limit
Battery charger: from 13.8 to 15.0 volts, maximum 10 amps, about 6-12 hours
Quick charge: Maximum voltage 15.6 volts (regulated)
Maximum current: no limit with temperatures <51.7 ° C.
Maximum charging time: charge until the current drops below 1 amp.
Charge at constant voltage: from 13.2 to 13.8 volts, maximum 1 ampere current, indefinite time (at lower
voltages)
WARNING
Always use a battery charger with regulated voltage with the limits indicated
FOLLOW STRICTLY TO THE LIMITS SET.
An overload can cause the safety valves to open, causing the gases to leak and damage the battery. These
gases are flammable. It is not possible to replace the liquid in sealed batteries that have been overloaded.
If the battery becomes very hot or whistles during charging, unplug it immediately. An incomplete recharge
can lead to poor performance and reduced autonomy.