Conquip Autolock Tipping Skip User manual

User Guide
Autolock Tipping Skip

3
User Guide - Autolock Tipping Skip
Colour Use
Asbestos
Hazardous
Clinical
Plasterboard
Inert
Mixed
Metal
Wood
Packaging
Product Information
Overview
The Conquip Autolock Tipping Skip is the choice for many sites and leading plant
companies. Its primary funcon is for the transportaon of waste material.
Autolock cannot be accidentally pped as the skip is emped by adjusng the
angle of the telehandlers forks.
A gas assisted ram ensures automac locking of the skip to the forks and its
unique design guarantees 100% restraint on the forks. Simply drive your forks into
the pockets and the Autolock mechanism will clamp itself to your machine. To
detach simply land the skip, the Autolock will release and you can reverse away.
Designed to withstand the daily rigours of construcon sites these skips are heavy
duty, thoroughly tested and built to last.
Key Benets
• Standard width fork pockets reduces the need for adjustment of forks.
• Autolock system eliminates the need to aach safety restraint chains.
• Ulising the telehandlers’ lt funcon to p the load ensures that the
Autolock cannot be accidentally pped.
• No levers or cables are required to discharge the Autolock so the driver can
remain safely seated within the cab.
• Designed and manufactured within the United Kingdom from Brish and
European steel.
Customisaon Opons
Product Information
Specification
• Available with castor wheels
(these consist of two swivel
wheels for the front and two
xed wheels for the rear).
• Painted in the Instute of Civil
Engineers standard colours of
your choice (see colour chart
right).
• Crane li models available.
• Customer branding.
Item Product Code
Standard Autolock FA800AD-01200
Autolock with Casters FA801-01200
Craneli Autolock CA128-01200
Craneli Autolock with Casters CA134-01200
Product Code Height Width Length Weight WLL1Capacity Fork Pocket
FA800AD-01200 964mm 1224mm 1818mm 160kg 2000kg 1200 litres 142 x 62mm
FA801-01200 1051mm 1224mm 1818mm 160kg 2000kg 1200 litres 142 x 62mm
CA128-01200 1078mm 1224mm 1818mm 160kg 1000kg 1200 litres 142 x 62mm
CA134-01200 1160mm 1224mm 1818mm 160kg 1000kg 1200 litres 142 x 62mm
1Working Load Limit

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User Guide - Autolock Tipping Skip
Item Number Part Number Descripon Quanty
1 ZZ110015 Gas Strut 1
Product Information
Parts Diagrams
Standard Autolock & Craneli Autolock
Product Information
Parts Diagrams
Autolock with Castors & Craneli Autolock with Castors
NOTE: These parts are for this model, they may differ for previous versions. Please contact Conquip with any queries.
NOTE: These parts are for this model, they may differ for previous versions. Please contact Conquip with any queries.
Item Number Part Number Descripon Quanty
1 ZZ110015 Gas Strut 1
2 NS800015 M12 Nyloc Nut 10
3 ZZ110148 Rear Castor Bracket 2
4 NS800234 M12 x 100 Hex Head Set Screw 2
5 NS800014 M12 x 35 Hex Head Set Screw 8
6 ZZ110097 Swivel Braked Castor Wheel 200mm Ø 2
7 ZZ110110 Tube 61 x 20(ODØ) 12(IDØ)mm 2
8 ZZ110098 Polyurethane Wheel 200mm Ø 2

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User Guide - Autolock Tipping Skip
Original Working Instructions
Usage Instructions
Use with a Telehandler
1. Set the telehandler’s forks to the correct width for the skip’s fork pockets.
Make sure that they are equidistant from the centre carriage.
2. Drive the telehandler to the skip aligning the forks with the skips fork pockets.
3. Double check that all is correctly aligned, then move the telehandler forward
unl the forks are fully inserted into the fork pockets.
Autolock Mechanism Instrucons
Once the forks are driven fully into the fork pockets, upon liing the Autolock
mechanism will automacally rise onto the locked posion. IMPORTANT: If the
skip cannot be secured correctly do not connue, contact Conquip Engineering
Group for advice. Only load the skip when fully lowered to the ground, load the
skip ensuring the load is no wider, longer or higher than the skips side walls. do
not overload by volume or by weight.
1. Once ready, clear all personnel
from the work area. Raise
the unit just enough to allow
sucient clearance from the
ground when traveling.
2. Drive the telehandler to the
discharge area. If discharging in
to a tradional skip, raise the
unit so that it clears the walls of
the skip then drive forward unl
posioned over the skip.
3. Using the lt funcon on the
telehandler, empty the skip of its
contents, return the skip to the
horizontal posion, return to the
loading area.
4. The skip can be removed from
the telehandler simply by landing
on level ground and reversing
away.
Original Working Instructions
Usage Instructions
Instrucons for Use with a Crane
1. Connect the 4 points liing chains to the respecve 4 liing eyes on the skip.
2. Once the chains are secured, carry out a test li. Then the crane operator
should li the skip and transport to the correct locaon on site.
3. When the skip is safely on the ground, detach the chains and store in a safe
place.
Important Usage Notes
• Ensure the work area is clear of all obstrucons.
• Check that the skip is suitably rated to li the load and of the correct size.
• Ensure adequate room around the unit for the operator to work safely.
• Use a suitably rated 4-leg liing chain, with self-locking hooks.
• Take care not to tangle the chains when aaching to the skip.
• Always use a signaller that can clearly communicate with the crane operator.

9
User Guide - Autolock Tipping Skip
Original Working Instructions
Safety Instructions
Basic Safety
A site-specic Risk Assessment, and li plan where applicable, must be completed by the responsible person
before using this equipment to control risks, produce a safe system of work and ensure safety for you, your
colleagues and others. Your risk assessment will determine the correct Personal Protecve Equipment (PPE)
for the task you are doing. You must use it. Conquip recommends that you should wear:
• Suitable clothing
• Gloves
• Hard hat
• Protecve footwear (steel toecaps)
• Safety glasses
Usage & Transportaon
• Never unevenly load this equipment.
• The weight of the equipment, together with its aachments, must be added to the weight of the load
when calculang the total load that will be imposed on the liing apparatus / operang machine.
• This equipment must be used in conjuncon with the load rangs of the liing apparatus / operang
machine. (Refer to the manufacturers’ load rangs and original working instrucons).
• Make sure you know how to use this equipment and understand all aspects of its operaon in case of
emergency.
• This equipment weighs more than 25kg. Do not li or manhandle without machine assistance.
• Do not operate this equipment near overhead power lines.
• Take care in conned spaces, near ceilings or similar hazards. This equipment was designed for vercal
liing. Do not drag, or swing.
• Before operang this equipment, check that you have enough space for you to work safely and make
sure that the working area is clear of hazards, obstrucons and personnel.
• Before lowering equipment make sure that the landing zone is clear and capable of accepng the size
and weight of the load.
• Crush Risk. Keep hands and feet clear of the equipment at all mes to avoid injury.
• Do not exceed the maximum Working Load Limit (WLL) shown on the serial plate. Ensure that the WLL
on the individual li points is not exceeded.
• Before liing, check that the load is secured, balanced and stable. Allow space for the equipment to
move if the load shis.
• Manoeuvre loaded or raised equipment carefully. Travel and turn slowly to avoid unit becoming
unstable.
Personnel
• All personnel must wear relevant personal protective equipment.
• Do not wear loose clothing or jewellery and tie back long hair to avoid becoming tangled or trapped in
this equipment. You must make everyone in the work area aware of what you are doing.
• All personnel involved in the lifting operation must be competent to do so and must have been briefed
in conjunction with this User Guide available from Conquip Engineering Group, the manufacturer.
Equipment Maintenance & Cleaning
• It is mandatory that the equipment is thoroughly examined regularly, by a qualied engineer, to ensure
compliance with relevant regulaon/s. (Conquip recommend to carry out thorough examinaon every
six months).
• This product may incorporate various loose and detachable items of liing gear. Refer to the separate
requirements for the safe use of those items.
• When not being used, store the unit in a clean, upright condion and in a safe place where it will be
protected from thieves and unauthorised users.
• This equipment must be inspected by the responsible person before each use and then regularly, as
determined by your risk assessment or working pracce. If you have any concerns about condion or
suitability do not use.
Important Safety Notes
• Read these instrucons before using this equipment. If there is anything you do not understand
or if you have any concerns do not use this equipment. Contact your supervisor or Conquip
Engineering Group for advice.
• You must check that you have considered all the safety requirements for the task you are doing
and that this equipment is suitable.
• You must protect bystanders and the general public by prevenng access to the working area.
• Do not use this equipment if you are red, unwell or under the inuence of alcohol or drugs. If
you are taking any medicine or undergoing treatment you should inform your supervisor.

11
User Guide - Autolock Tipping Skip
Disclaimer
Warranty
The products supplied by Conquip Engineering Group are all guaranteed by a 12 month warranty.
Apart from where excepons apply, Conquip Engineering Group promises to repair or replace any fault which
the Company considers to be due to defecve material or workmanship within 12 months of the date of sale,
at no addional cost.
• Faults arising from unauthorised alteraons (see modicaons secon below for full details).
• Damage caused by abuse, neglect, misuse or falling.
• Damage caused because of failure to follow transportaon, storage, loading, cleaning or
operang instrucons.
• Replacement or repair of components due to fair wear and tear.
• Any consequenal damage or wear arising from the use or ng of addional or non-standard
parts.
Modicaons
If any third-party modicaons or alteraons, involving drilling, welding, cung or distoron of materials in
any form, are to be carried out on the product, Conquip Engineering Group must provide full wrien approval
prior to the work being carried out.
Alteraons, modicaons, addions or repairs must be carried out by Conquip Engineering Group’s
recognised distributors, if they are not carrying out the work themselves.
Conquip Engineering Group operate a connuous improvement policy and therefore reserve the right to alter
technical specicaons and user guide details at any point without noce.
Conquip Engineering Group will not cover or reimburse any transportaon and/or shipment costs to and
from their premises or their recognised agents, or any material and/or labour costs for repair, replacement or
assessment against a warranty claim.
Conquip Engineering Group and/or their directors, employees, insurers or recognised agents will not be held
liable for consequenal damages, losses or expenses relang to the inability to use the product correctly for
its purpose.
EC Declaration of Conformity
In accordance with EN ISO 17050-1:2004
Declaraon: As dened by the Machinery Direcve 2006/42/EC and subsequent amendments
We, CONQUIP ENGINEERING GROUP, herewith declare that the following indicated equipment meets
the fundamental health and safety requirements concerning the EU guide line(s), due to their design and
manufacture.
This declaraon will be rendered null and void if the machine is changed without our approval.
Signed: Dated: 2018
Garry Critchley, Managing Director
Product
Code(s): FA800AD-01200 / FA801-01200 / CA128-01200 / CA134-01200
EC Direcve/
Regulaon:
2006/42/EC,
Liing Operaons and Liing Equipment Regulaons 1998
Provision and Use of Work Equipment Regulaons 1998
Harmonised
Standards: BS EN ISO 12100:2010
General
Descripon/
Designaon:
Standard Autolock Tipping Skip – FA800AD-01200
Autolock with Castors Tipping Skip - FA801-01200
Crane Li Autolock Tipping Skip - CA128-01200
Crane Li Autolock with Castors Tipping Skip - CA134-01200
WLL: FA800AD-01200 / FA801-01200 = 2000kg
CA128-01200 / CA134-01200 = 1000kg

Important Notes
• This User Guide is for this Conquip product only.
• Any movements of the product must be thoroughly planned before the work commences to idenfy
potenal hazards and assess risk.
• All personnel involved in liing and transportaon of this product must have read this User Guide and
must be properly briefed.
• You must be competent, alert and medically t when using this equipment. If you have a medical
condion, a mental or physical disability, you must seek advice from a medical professional before using
this equipment.
Talking to us is easy
We’re here to help
Call us on 0845 520 1101
Email us at [e-mail]
www.cqegroup.com
Conquip Engineering Group
Waterbrook Estate, Alton, Hampshire, GU34 2UD
Copyright © 2018 Conquip Engineering Group. All Rights Reserved.
Autolock Tipping Skip User Guide - Issue 4