Consair CAMU D2 User manual

4/2019
Consair CAMU D2 FI Käyttöohje(Original)
SV Bruksanvisning
EN Instructions
DE Gebrauchsanweisung
Source extractor for dust control in dry-mix blending

Manufacturer:
ConsairOy
Lapinlahdenkatu16
FI-00180Helsinki
Finland
info@consair.fi
consair.eu

1. Introduction..............................................................................................................................2
2. Intendedpurpose..................................................................................................................2
3. Importantinformation.........................................................................................................2
4. Deliverycontent.....................................................................................................................2
5. Warranty....................................................................................................................................2
6. Safetyregulations.................................................................................................................3
7. Implementation......................................................................................................................4
8. Use.......................................................................................................................................... 4
 8.1
 8.2
 8.3
 8.4  
 8.5
 8.6
 8.7
9. Filters............................................................................................................................. 6
 9.1
 9.2
 9.3
 9.4
10. Maintenance............................................................................................................................6
 10.1
 10.2
 10.3
11. Transportation.........................................................................................................................8
 11.1
 11.2
 11.3
12. Storage................................................................................................................................. 8
13. Technicaldata........................................................................................................................8
14. Problematicsituationsandtroubleshooting.............................................................9
15. Declarationofconformity.................................................................................................10
Contents
1Consair CAMU D2
Transportationattheconstructionsite
Transportationinthecargospaceofavehicle
Mechanicallifting
Cleaningofthedevice
Cleaningoftheenginebay
Replacementofthepanelsintheair-guidingdoors
Filtertypesandcategories
Importanttoknowwhenchangingfilters
Pre-filterreplacement
Mainfilterreplacement
Operationattheworkstation
Useoftheair-guidingdoors
Startupandshutdown
Worklight  
Indicationoftheneedforafilterreplacementwithanindicatorlight
Indicationoffaultmodeswithanindicatorlight
Exhaustairoutlet

ConsairCAMUD2isaneectiveandenergyecientsource
extractor,whichiseasytouseandmoveattheconstruction
siteandwhichisdesignedfortheprofessionalextractionof
dustproducedbythemixingofdrymatter,suchasconcrete,
mortar,andplaster.
The Consair CAMU D2 source extractor can collect over
99%ofthedustproducedinthemixingarea.Theeective
andautomaticallyadjustedsuctionairflowguaranteesthat
the CAMU D2 source extractor operates at full capacity
throughouttheentirelifecycleofthefilters.
With the aid of the advanced pressure measurement sys-
tem,CAMUD2isabletodetectif either the main filteror
pre-filtersareclogged.
Theindicatorlightsinthecontrolpanelindicateifthefilters
needtobereplaced.
The CAMU D2 pre-filter equipped with a dust-collection
containerdevelopedbyConsairOyisableto collect750–
1,500gofdustproducedbythe mixingofdry matter.This
amountofdustisproducedwhenapproximately5,000kgof
drymatterismixed.
Thanks to the pre-filter equipped with a dust-collection
container,thereisnoneedtohandledust-producingfilter
materialsinconnectionwithfilterreplacement.Thus,thefil-
terscanbechangedwithoutreleasinganydustintotheair.
Thesourceextractorhasbeendesignedtobeprimarilyused
with20-litremixingcontainers.Whentheheightofthede-
viceisincreasedby,e.g.,liftingitontoapallet,itisalsosuit-
ableforusewithlargemixingcontainers.
CAMU D2 protects both the worker and working environ-
mentfromdustandpreventsmixingsplatterfromspreading
outsidetheworkstation.
Sincethedevicecanbeused as bothapersonal andjoint
workstation, it is suitable for use in both construction and
renovationsites.
ThisinstructionmanualdescribestheoperationoftheCon-
sairCAMUD2sourceextractor.Inthismanual,itisalsore-
ferred to as the ‘device’ or ‘machine’. Read the instruction
manualbeforeimplementationandfamiliariseyourselfpar-
ticularlywellwiththesafetyregulations.
Theinstructionmanualisalsoavailableatwww.consair.eu.
If you wish to obtain more information about the Consair
CAMU D2 source extractor, contact the manufacturer, re-
tailer,orleasingcompany.
1
2Intended purpose
The Consair CAMU D2 source extractor has been designed
for indoor use, and it may only be used for the processing
of dry matter, such as dry-mix concrete and mortar. The
device may not be used for the processing of materials
containing explosive, flammable, or harmful substances,
such as asbestos.
IftheCAMUD2sourceextractoris,however,usedforoth-
erpurposesorhandledinamannerotherthantheonede-
scribed in this instruction manual, Consair Oy will not as-
sume responsibility for the consequences of the incorrect
use.
3Important information !
2
Introduction
Consair CAMU D2
5Warranty
TheConsairCAMUD2sourceextractorhasa12-monthwar-
rantythatcoversmaterialandmanufacturingdefects.
No modification or repair work may be carried out on the
structure of the machine without the manufacturer’s con-
sent.Thewarrantydoesnotcoverdefectsthatarecaused
by careless or incorrect use, negligence, or normal wear
andtear.Inthecaseofacomplaint,themachine must be
returnedtothemanufacturerforpossiblerepairorreplace-
ment.
Thedeviceisdeliveredwithapre-filter(1pcs),mainfilter(1
pcs),andair-guiding/splashguarddoors(2pcs).
Thefiltersanddoorpanelsareconsumableparts.Newfilters
anddoorpanelscanbeorderedfromeitherthemanufactur-
er,retailer,orleasingcompany.
4Delivery content

Disconnect the plug from the socket for the duration of maintenance work, such as
filter replacement.
Donoteverstickyourfingersinthefanunitofthedevice.
Adamagedpowercordmayposeahazardwhenused,soitmustbereplaced
immediatelyafterthedamagehasbeendetected.
Donotconnectthedevicetoanunearthedsocket.Onlyuseearthedsocketsthatare,
preferably,equippedwitharesidual-currentdevice.
Donotshaketheusedfiltersorturnthemoverunnecessarily.Thefiltersmayspread
dustintotheairwhenshakenorotherwisehandledroughly.
Magnetsareusedinthehingesofthedevicedoors.Inthecaseofelectronicimplants,
suchaspacemakers,thesafetydistanceis10cmfromthecontactsurfacesofthe
hinges.
Donotstorethedeviceoutsidewithoutweatherprotection.
Donotplaceheavyobjectsontopofthemachine.
Donotconnectextensioncordstothesocketsofthedevice.Onlyelectrical
equipmentusedattheworkstationmaybeconnectedtothesocketsofthedevice.
Donotusedamagedorcloggedfilters.Theredindicatorlightinthecontrolpanel
indicatesthatafilterhasbecomeclogged.
Thedevicemaynotbeusedwithoutfilters.
Donotattempttocleanthefilters,ascleaningmaydamagethefiltermaterial.
Cloggedfiltersmustalwaysbereplacedwithnewones.
Makesurethatthereplacedfiltersfitproperlyintheirplace.Carelesslyinstalledfilters
maycausethedusttoflowpastthefilters.
Thedevicemaynotbeusedinafacilitywhereharmfulsubstances,suchasasbestos,
havebeenuseduntilthefacilityhasbeenappropriatelycleaned.
Itisforbiddentousethedevicefortheprocessingofmaterialsthatmaycontain
hazardousharmfulsubstances(e.g.,demolitionwaste).
Theprotectivedoorsofthedevicemustalwaysbeclosedforthedurationof
transfers.Opendoorsmaybecomedetachedanddamagedandcausepersonal
injuriesorpropertydamageswhilefallingdown.
Thedevicemustalwaysbestrappedtothecargospacefortransportation.
Thedevicemaynotbeusedinfacilitieswhereexplosivegasesoccur.Thedevicemay
notbeusedfortheprocessingofexplosiveorflammablematerials.
Risk of personal injury:
Risk of property damage:
Risk of personal injury and
property damage:
Great risk of explosion:
6Safety regulations !
3Consair CAMU D2

7Implementation
1. Open the air-guiding doors,andplacethemascloseto
theedgesoftheworkingareaaspossible.(Figure 1)
• Thedoorsareunlockedandlockedbylooseningand
tighteningtheknurled-headscrews.
2. Removetheprotectivecapfromtheexhaustairoutlet,if
thereisone.
3. Connect the device to the power gridUseasocketthatis
earthedand,ifpossible,equippedwitharesidualcurrent
device.
• First,thedevicecalibratesthefiltermeasurement
system,andthenitswitchestostandbymode.
• Inthecalibrationmode,bothindicatorlightsflash
greeninturns.
• Inthestandbymode,bothindicatorlightsareflashing
atthesametimeandindicatingthesaturationrateof
thefilters.Seesection8.6.

4. Connect the handheld concrete mixer to the socket of
the device.
• Nomorethan3,000Wmaybeconnectedtothe
sockets.
• Donotconnectextensioncordstothesocketsof
thedevice.Onlyelectricalequipmentusedatthe
workstationmaybeconnectedtothesocketsofthe
device.
5. Start the device.See section 8.2.
• Whenthemachineisrunning,theindicatorlightsare
constantlyonandindicatethesaturationrateofthe
filters.(Figures 2 and 3)
• Ifthedeviceshutsdownandtheindicatorlightsstart
flashingredatthesametime,checkthattheair-guid-
ingdoorsandexhaustairoutletareopenandthatthe
filtersareinplace.Presstheoperatingbuttonagain.
Protectthefloorsurfacebeneaththedevicewith,e.g.,corru-
gatedcardboard,plastichoneycombboard,orplywoodboard,
ifnecessary.
8Use
8.1 Operation at the workstation
Carryoutallthemixing-relatedworkphasesinfrontofthe
device,betweentheair-guidingdoors,andasclosetothesuc-
tioninletaspossible.Alwaysmakesurethatthedeviceisrun-
ningbeforestartingtoworkattheworkstation.
Pleasenotethatdustisproducedwheneverabagofdrymatter
isbeinghandled.Thelargestamountofdustisproducedwhen
thebagis opened,closed,or emptiedand whendrymatter is
mixed.
8.2 Use of the air-guiding doors
Thepurposeoftheair-guidingdoorsistorestrictthesourceof
dusttoassmallanareaaspossible,sothatthedustcanbeef-
fectivelydirectedtothefilters.Dustsuctionisthemosteec-
tivewhentheair-guidingdoorshavebeenplacedclosetothe
rimsofthemixingcontainer.
Theair-guidingdoorsalsofunctionasasplashguard,sothatthe
splatter flying o from the handheld concrete mixer does not
entertheworkingenvironmentandlandonthecompletedsur-
faces.
8.3 Startup and shutdown
Thedeviceisonlyequippedwithoneoperatingbuttonthatis
usedforcontrollingthedevice.
• Oneshort pushstartsthedevicefor5minutes,afterwhich
4 Consair CAMU D2
itswitchestostandbymode.
• Onelong push(5seconds)startsthedevice,anditre-
mainsinoperationuntilitisswitchedobypressingthe
operatingbutton.
Whenthedeviceisrunningandthesuctionison,theindicator
lightsandtheworklightareon.Whenthedeviceisinthestand-
bymode,theindicatorlightsflashsimultaneouslyandthework
lightiso.
8.4 Work light
The device is equipped with an eective 10W LED work light
that is always on when the device is running and the suction
ison.Direct thelighttothemixingcontainer.Thelightmakes
workingattheworkstationfasterandeasier,anditalsomakes
theproduceddustvisible.
8.5 Indication of the need for a filter replacement with
an indicator light (Figures 2 and 3)
Thecontrolpanelofthedeviceisequippedwithtwoindicators
thatindicatewiththeaidofcolouredlightshowsaturatedthe
filters are.The upper light (2) indicates the saturation level of
themainfilterandthelowerlight(1)indicatesthesaturationlev-
elofthepre-filter.
• Whenthegreenindicatorlightison,thefilterisingood
condition.
• Theorangeindicatorlightindicatesanimpendingfilter
change.Whentheorangelightison,thesaturationlevelof
thefilterhasexceeded70%.
• Whentheredindicatorlightison,thefilterisfull.Thede-
vicecannolongermaintainasucientlyhighairflowrate
andthedevice’sabilitytoabsorbdustreduces.
8.6 Indication of fault modes with an indicator light
Thedeviceindicatesfaultmodeswithtwoflashingredindicator
lights.
Ifbothredindicatorlightsareflashingatthesametime,thede-
vicehasdetectedthemodethatpreventsitsuse.
• Checkthattheair-guidingdoorsareopen,theexhaustair
outletisopen,thefiltersareinplace,andthelatchesof
thefilterenclosuresareclosed.
• Thedeviceswitchestoamodethatpreventsitsuseevery
timethelatchesofthefilterenclosuresareopenedand
thefiltersareremovedfromthedevice.Themodethat
preventstheuseofthedevicestopstherotationofthefan
andthusensuressafefilterreplacement.
• Alsocheckthatthemeasurementtubecomingfromthe
intermediatefilterenclosureframeisintactandinits
place.
• Whenyouhaveinspectedthemachine,presstheoperat-
ingbuttonagain.Thedevicecalibratesthefiltermeasure-
mentsystemandswitchestostandbymodeifeverything
isinorder.
Ifbothindicatorlightsareflashingredinturns,thereisafaultin
thedevicethatneedstoberepaired.
• Contactthemanufacturer,retailer,orthecompanythat
leasedthedevice.
8.7 Exhaust air outlet
Thedeviceisequippedwitharound160-mmexhaustairoutlet.
Ifanexhaustpipeisconnectedtotheexhaustairoutlet,itmust
benotedthatthegreaterbackpressureconsequentlydirected
atthefanunitreducestheservicelifeofthefilters.Forthisrea-
son,itisnotadvisabletoconnectanover1-metrelongexhaust
pipetothedevice.Onlyusehardpipewithasmoothsurface.
Iftheexhaustairoutletofthedeviceisconnectedsothatitis
directedoutwardsfromthebuilding,itmustalsobenotedthat
duetofluctuationsintemperatureandairhumidity,condensa-
tion,whichreduces theservicelife ofthe filters,mayoccurin
thefilters.

5Consair CAMU D2
11
1
2
3
4
6
7
8
9
Working area
12
13
• Keepthemixingcontainerinthe
workingarea.
• Carryoutallworkphasesbetween
theair-guidingdoorsandasclose
tothesuctioninletaspossible.
• Dustisproducedwhenthebagis
opened,closed,oremptiedand
whendrymatterismixed.
10
5
14
OperatingbuttonPre-filterindicator
light
Mainfilterindicator
light
Figure 1
Figure 2 – Operating button and indicator lights Figure 3 – Interpretation of the indicator lights
1. Filterenclosurelatch
2. Mainfilterenclosure
3. Intermediatefilterenclosureframe
4. Pre-filterenclosure
5. Suctionair
6. Air-guiding/splashguarddoor
7. Magnetichinge
8. Lockingscrewoftheair-guidingdoors
9. LEDworklight,10W
10. Dierentialfilterpressure
measurementtube
11. Operatingbuttonandfilterindicator
lights
12. Towbar
13. Pushhandle
14. Exhaustair
15. Stairglide
16. Socketforthepowermixer
17. Typeplate,serialnumber
18. Powercord
Green=FilterOK
Orange=Filtersaturationrateover70%
Red=Full->Replacethefilter
• Theindicatorlightsareconstantlyonwhenthe
deviceisrunningandthesuctionison.
• Theindicatorlightsareflashingwhenthedeviceis
inthestandbymode.
• Thedeviceindicatesfaultmodeswithtwoflashing
redindicatorlights.
Seepage4,section8.5.
15
16
17
18

10.1 Cleaning of the device
Mortarsplattercanberemovedfrompaintedsurfaceswith
water and, e.g., a coarse sponge. The splashguard surfac-
esmadeofplasticcanbecleanedwithwaterandscraped
cleanwith,e.g.,apieceofplywood.Theplasticsplashguard
doorsgetworninuseandcanbereplacedwithnewones,
ifnecessary.
• Make sure that the device has been disconnected
from the power grid.
• Remove the filters before washing the device. Mois-
ture and water may damage the filters.
• Do not let water enter the engine bay. Protect the
exhaust air outlet and the inlet cone of the fan unit
carefully for the duration of the washing.
• Do not remove mortar splatter from the device sur-
faces by hitting with a hammer, as that may damage
the device components.
10.2 Cleaning of the engine bay
Theenginebayofthedevicemayrequirecleaningifthede-
vicehasbeenstoredunusedinadustyenvironmentwithout
protection.Dustmay alsohaveaccumulatedintheengine
bayifthefilterreplacementhasbeencarriedoutcarelessly
orifthefilterhasbroken.
• Do not clean the engine bay with water! Water and
concrete dust, which reacts with water, may damage
the fan unit.
Theenginebayofthedevicecanbecleanedbyblowingit
lightly with compressed air while taking care or dust con-
trolandpersonalprotection.Thecleaningoftheenginebay
mustalwaysbecarriedoutoutdoorsifnosuctioncabinetor
sourceextractorconnectedtoanexhaustairoutletisavail-
able.
10.3 Replacement of the panels in the air-guiding doors
(Figure 6)
Theair-guidingdoorsofthedevice,whichalsofunctionas
splashguards,getworn inuse.The door panelscanbere-
placed with new ones when the old panels have become
wornorsoiledtoadegreethatpreventstheiruse.
1. Thedoorpanelshavebeenattachedtothetubular
doorframewithblindrivets(Figure 6 B).Removethe
blindrivetsbydrillingtheirheadsowitha5-mmdrill
bit.Theburrfromtherivetscanbepushedinsidethe
tubularframe.
2. Placethenewhoneycombboardsoverthetubular
doorframesothattheblackboardremainsbetween
thepipeandthewhiteboard.Pleasenotethatthe
leftandright-handeddoorsaremirrorimagesofeach
other.
3. Pushthenewblindrivetsintheirplacethroughthe
holesinthehoneycombboards.Makesurethattheriv-
etshittheholesinthetubularframe.Uselarge-headed
aluminiumrivets(4.8x16–18mm).
4. Pinchtherivetsinplacewitharivettool.
Insteadof blind rivets, thehoneycombboardscanalsobe
fixed to the tubular door frame with 4x32-mm cotter pins
andM4x15-mmwashers(Figure6A)
.Ifused,thecotterpinsaretobefirstpassedthroughthe
washerandthenthedoorpanelsandthetubularframe.The
headsofthepinsaretobebentaroundthetubularframe.
10 Maintenance
6 Consair CAMU D2
9.1 Filter types and categories
Thepre-filterusedintheCAMUD2sourceextractorisdevel-
oped by Consair Oy and equipped with two-phase coarse-
dust filtering and a dust-collection container. As much as
750–1,500 grams of coarse and fine dust produced by
dry-matter mixing can be collected with the aid of a single
pre-filter.
Acompactfilter,whichfiltersthefinestdustandisequipped
withacollarandsealedonbothsidesofthecollar,isusedas
themainfilterinthedevice.
Filtercategories:
• Pre-filterG4(productnumberCF4060)
• MainfilterF9(productnumberFF4565)
9.2 Important to know when changing filters
Alwaysdisconnectthedevicefromthepowergridbeforere-
placinganyfilters!
For the duration of the filter replacement, it is advisable to
protectoneselfwithadustmaskandprotectivegloveseven
ifthereisnoimminentriskofthedustspreading.
Thefilterreplacementfrequencydependsontheamountof
processeddust.Airhumidity, long-term storage,oroutdoor
storagemayreducetheservicelifeofthefilters.
Replace the filters in time in order to keep the device run-
ning flawlessly. The filters are disposable, and they cannot
becleaned.Cleaningmaybreakthesurfaceofthefiltersand
cause the already-collected dust to spread into the air we
breathe.
Thefilterscanbereplacedinalmostadust-freemannerby
followingtheseinstructions:
• Handle the used filters in a calm manner.
• Do not shake the used filters.
• Do not turn the used pre-filter over so that the suction
inlet points down.
• Place the protective cardboard packaging of the new
filter around the used filter. This way you minimise the
amount of dust produced in waste treatment.
9.3 Pre-filter replacement (Figure 4)
Makesurethatthedevicehasbeendisconnectedfromthe
powergrid.
1. Unlocktheair-guidingdoors.
2. Movethedoorsaside.
3. Openthelatchesonbothsidesofthedeviceandre-
movethepre-filterenclosurefromthedevice.
4. Replacethepre-filterlocatedinsidethefilterenclosure.
When the filter has been replaced, put the filter enclosure
andair-guidingdoorsbackintheirplace.
9.4 Main filter replacement (Figure 5)
Makesurethatthedevicehasbeendisconnectedfromthe
powergrid.Removetheair-guidingdoors,openthe latches
onbothsidesofthedevice,andremovethepre-filterenclo-
sure.
5. Movethealuminiumintermediatefilterframeaside
andplaceitnexttothedevice.Thetubesarenottobe
disconnected.
6. Removetheoldmainfilterandputanewfilterinits
place.
Whenthefilterhasbeenreplaced,puttheintermediatefame,
pre-filterenclosure,andair-guidingdoorsbackintheirplace.
9Filters

7Consair CAMU D2
Figure 4 – Pre-filter replacement
2
3
4
1
2
Figure 5 – Pre-filter replacement
Figure 6– Replacement of the panels in the air-guiding doors
6 A
6 B
1
3

8 Consair CAMU D2
11.1 Transportation at the construction site
TheCAMUD2sourceextractorhasbeendesignedsothat
onlyonepersonisrequiredforits transferandtransporta-
tion.Thankstothelarge10"tyres,stairglides,towbar,and
push handles, the device can also be moved in stairs by a
singleperson.
Onaroughsurface,pullingistheeasiestwaytomovethe
device.Therubberbuersinthefrontcornerscanbeused
asauxiliarycarryhandles,ifnecessary.
• Do not place heavy objects on top of the device.
• The device has not been designed for the transporta-
tion of goods.
11.2 Transportation in the cargo space of a vehicle
Primarily,thedeviceistobetransportedinanuprightposi-
tion.Alwaysstrapthedevicetothecargospacefortrans-
portation.Thetubularframeofthedeviceiswellsuitedfor
securing.
• Always secure the device by the tubular frame.
• Secure the device primarily so that the front of the
device is facing a wall.
• If the device contains used filters, do not place it so
that the front of the device is facing the floor. The
filters may release dust into the cargo space of the
vehicle.
• Do not remove the main filter from the device for
transportation, since the removal of the filter pre-
vents the components from locking into their place
and may cause components to come loose during
transportation.
• Do not tighten the cargo straps so that the frame,
filter enclosures, or doors of the device become bent.
• When the device is transported on a platform, it must
be ensured that the air-guiding/splashguard doors re-
main closed by using, e.g., a quick-release cargo strap
that goes around the device.
11.3 Mechanical lifting
Thedevicehasnotbeendesignedtobeliftedmechanically,
anditdoesnotcontainaliftinglugintendedformechanical
lifting.Thedetachablepartsofthedevicemaycauseseri-
ousinjuriesiftheyfalldown.
11 Transportation
13 Technical data
Height    1,150mm
Width    580mm
Depthwiththesplashguarddoorsclosed
    600mm
Depthofthesplashguarddoors 390mm
Heightofthesuctioninlet 375–585mm
Weight(whenfullyoperational) 28.5kg
Operatingvoltage  200–240V
Ratedfrequency  50–60Hz
Powerconsumption  0.8A
Capacity   180W
IPrating   IP21
Electricaloutlets  2 pcs with protective
    earthing**
Airvolume   500m3/h*
Soundpowerlevel  Lw(A)xxdB
Mainfilter   F9
Pre-filter   G4
*Theairvolumeandairflowratehavebeenoptimisedfor
sourceextraction,andtheyremainunalteredfortheentire
servicelifeofthefilters.
**Themaximumwattageforthecoupleddevicesis3,000
W.Theconnectionofextensioncordsisforbidden.
The CAMU D2 source extractor has been designed for in-
dooruseandtobestoredindryandwarmindoorconditions.
The device withstands cold storage to a limited degree.
Moistureandfreezingwatermaydamageboththedevice
andthefilters.
When the device is transferred from cold conditions to a
warm facility, the temperature of the device must be al-
lowedtoevenout totheambienttemperaturefor atleast
30minutesbeforeimplementation.Thisway,theairhumid-
itythatmayhavecondensedonthefiltersurfaceshastime
todryandtheaggregatedustthatsolidifiesduetomoisture
doesnotclogthefilters.
• The device has been designed to be stored in dry and
warm indoor conditions.
• Do not store the device outside without weather
protection.
12 Storage