Consilium CFD5000 FDS User manual

Fire Detection System - CFD5000 T / CM2.2
User Manual

Consilium Marine & Safety AB
Fire & Gas Marine Division
[phone]
For service or spares contact your local Consilium office. Contact
information can be found at:
www.consiliumsafety.com
The contents of this document are subject to revision without notice
due to continued progress in methodology, design and manufacturing.
Consilium assumes no legal responsibility for any error or damage
resulting from the usage of this document.

June 2023
File name 5100606_CFD5000 T - CM2.2_User Manual_T_EN_2023_E
Document no. 5100606
© Copyright 2023, Consilium Marine & Safety AB

Table of contents
1 Introduction....................................................................................... 1
1.1 About this manual............................................................................. 1
1.2 References ......................................................................................... 1
1.3 Symbols used in the manual ............................................................. 1
1.4 Standards and certifications ............................................................. 2
2 Safety considerations ........................................................................ 3
2.1 If a fire or fault alarm is flashing on the control panel .................. 3
2.1.1 In case of a fire alarm..................................................................... 3
2.1.2 In case of a fault alarm................................................................... 3
2.1.3 Further instructions ........................................................................ 3
2.2 Precautionary measures ................................................................... 4
3 Fire Detection System ....................................................................... 5
3.1 System Description............................................................................ 5
3.1.1 Introduction.................................................................................... 5
3.1.2 Systems and Interfaces................................................................... 5
3.1.2.1 CCP Fire ....................................................................... 5
3.1.2.2 CFD5000 FDS - an extension of CCP Fire................... 6
3.1.2.3 CFD5000 FDS Subsystem ............................................ 7
3.1.3 CFD5000 Modules......................................................................... 9
3.1.4 Modules Overview......................................................................... 10
4 Quick Guide for Control Panel M 2.2.............................................. 11
5 User Instructions for Control Panel M 2.2 ...................................... 13
5.1 Control Panel M 2.2.......................................................................... 13
5.1.1 Description of Keys and Indicators................................................ 13
5.1.2 Guide to the Menu System............................................................. 15
5.1.2.1 Navigating the Menus................................................... 15
5.1.2.2 Menu Alternatives......................................................... 16
5.2 Access Levels ..................................................................................... 21
5.3 Setting Time and Date....................................................................... 22
5.4 Fire Alarm......................................................................................... 23
5.4.1 Information Displayed when “Fire” is Flashing ............................ 23
5.4.2 Reset a Fire Alarm ......................................................................... 23
5.4.3 Reset All Fire Alarms .................................................................... 23

Table of contents
5.5 Fault Alarm....................................................................................... 24
5.5.1 Information Displayed when “Fault” is Flashing .......................... 24
5.5.2 Reset a Fault................................................................................... 25
5.5.3 Reset a Fault from the Fault List.................................................... 25
5.5.4 Reset All Faults.............................................................................. 25
5.5.5 Warnings ........................................................................................ 25
5.6 Disablements ..................................................................................... 26
5.6.1 About Disablements....................................................................... 26
5.6.2 Available Disablements ................................................................. 26
5.6.3 Acknowledgement of a New Disablement .................................... 26
5.6.4 Disabling Zones ............................................................................. 27
5.6.5 Disabling Addressable Detectors & Manual Call Points............... 27
5.7 Reconnecting..................................................................................... 27
5.7.1 Reconnecting Disabled Items ........................................................ 27
5.7.2 Remove All Disablements ............................................................. 28
5.8 Service Menu..................................................................................... 28
5.8.1 About the Service Menu ................................................................ 28
5.8.2 Save the System Log to a USB Memory Stick .............................. 28
5.8.3 Save the BIST Log to a USB Memory Stick ................................. 29
5.8.4 How to report a fault ...................................................................... 29
6 User instructions for Repeater M 4.3 ............................................... 31
6.1 General .............................................................................................. 31
6.2 Description of keys and indicators ................................................... 31
7 Fault codes ........................................................................................ 33
7.1 Fault codes for CFD5000 ................................................................. 33
8 Appendix A ........................................................................................ 47
8.1 Definitions and abbreviations........................................................... 48
9 Appendix B ........................................................................................ 55
9.1 System description............................................................................. 55
10 Appendix C ........................................................................................ 57
10.1 The Consist ID .................................................................................. 57
11 Appendix D........................................................................................ 61

Table of contents
11.1 Compatibility matrix ......................................................................... 61
Index.................................................................................................. 62

Table of contents

User Manual 1Introduction
5100606_CFD5000 T - CM2.2_User Manual_T_EN_2023_E 1
1 Introduction
1.1 About this manual
This manual is intended for trained personnel using the CFD5000T fire detection
system and provides basic understanding how to operate the system.
NOTE!
This manual is valid for SW-version 2.2.10
Chapters User Instructions for Control Panel M 2.2, and describes how to operate
the fire detection system in case of a fire or fault alarm. Login and explanation for
all menu alternatives can be found here.
For brief instructions, see the Quick Guide for Control Panel M 2.2, page 11 and .
Lists of fault codes generated by loop units and system modules can be found in
chapter Fault codes.
For testing, please refer to the the Installation & Commissioning manual, 5100601.
1.2 References
The following technical product manuals are available for the CFD5000T fire
detection system:
5100606 CFD5000 T / CM2.2 User Manual
5100607 CFD5000 T / CM2.2 Installation & Commissioning Manual
5100608 CFD5000 T / CM2.2 Service & Maintenance Manual
5100609 CFD5000 T / CM2.2 Quick Guide
5100610 CFD5000 T / Application & Programming Manual
6302935 CFD5000 Safety Manual
6303933 CCP SIL - Safety Measures Checklist
1.3 Symbols used in the manual
DANGER!
Risk of serious or fatal injury to the user, and/or severe damage to the product, if the
instructions are not followed.
WARNING!
Risk of personal injury and/or damage to the product if the instructions are not
followed.
CAUTION!
Risk of minor or moderate personal injury. Risk of equipment damage, loss of data,
extra work, or unexpected results, if the instructions are not followed.

1Introduction User Manual
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NOTE!
Note symbols alert you to important facts and conditions.
Hint!
Hint symbols direct you to specific instructions, such as where to find additional
information and tell you how to perform a certain operation in an easier way.
1.4 Standards and certifications
The Fire Detection System CFD5000 T is designed to comply
with the standards for the industrial, maritime, offshore and
rolling stock markets up to Safety Integrity Level 2 (SIL 2).
The Fire Detection System CFD5000 T complies with many
more standards, directives etc. which can vary depending on
the final application. Please contact one of our sales
representatives for more information.
The Fire Detection System CFD5000 is designed to comply
with the standards for the industrial, maritime, offshore and
rolling stock markets up to Safety Integrity Level 2 (SIL 2).

User Manual 2Safety considerations
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2 Safety considerations
2.1 If a fire or fault alarm is flashing on the
control panel
2.1.1 In case of a fire alarm
DANGER!
In case of a fire alarm use the information viewed on the display to verify the alarm
and take the appropriate actions based on local safety procedures.
2.1.2 In case of a fault alarm
WARNING!
In case of a fault alarm use the information viewed on the display to verify and reset
the fault.
Use the list of fault codes in the manual for more information about cause and
remedy.
If the problem remains take the appropriate actions to restore the functionality of the
fire detection system.
WARNING!
If an internal hardware or software fault has occurred it has to be restored as
promptly as possible in order to secure the functionality of the complete fire
detection system.
The detection of a dangerous fault shall result in either:
•a specified action to achieve or maintain a safe state; or
•the repair of the faulty system within the mean repair time (MRT). During this
time the continuing safety shall be ensured by additional measures and
constraints. The safety integrity provided by these measures and constraints
shall be at least equal to the safety integrity provided by the fire detection
system in the absence of any faults.
2.1.3 Further instructions
•For comprehensive test procedures refer to the Installation & Commissioning
manual.
•For troubleshooting please refer to the Service & Maintenance manual.

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2.2 Precautionary measures
CAUTION!
The fire detection system contains devices sensitive to electrostatic discharge (ESD).
For installation and service work involving central components, always wear an
antistatic wrist strap or ground bracelet to avoid any electrostatic discharge.
Considerations to improve safety
In order to reduce risks and maintain a high safety level of the fire detection
system, consider the following precautionary measures.
•The user shall monitor fault alarms and take appropriate action based on
remedy for the specified fault code.
•The user shall monitor and act on warning messages according to the presented
information about the state of the system. (Warnings are not as serious as faults
and only of informative nature.)
•To secure the functionality of the fire detection system only authorised persons
should be given access to disablement or test mode privileges in the system.
•Check for contaminated detectors. Use the Control panel menu system to study
a list showing in which condition the detectors are.
•Perform visual inspection of all fire detectors as often as needed to find
detectors which has deliberately been covered (vandalised). A covered detector
can’t detect a fire (by means of smoke, heat or flames) and the fire detection
system can't detect if a detector has been covered and report this as a fault.
•If a loop unit is removed it has to be replaced as soon as possible in order to
secure the functionality of the fire detection system. During repair time the
continuing safety shall be ensured by additional measures and constraints (fire
watch, restrict access to the affected area, etc.).

User Manual 3Fire Detection System
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3 Fire Detection System
3.1 System Description
3.1.1 Introduction
The CFD5000 Fire Detection System (FDS) is suitable for use in environments
requiring Safety Integrity Level 2 (SIL 2).
The CFD5000 FDS complies with relevant standards in order to reach the market
segments of the railway industry and is certified according to EN 50126, EN
50128, EN 50129 and EN50657 (the RAMS standards for railways) and applicable
environmental standards.
Consilium’s latest generation of products is built as a platform of hardware
modules that can be combined to form fire- and gas detection systems. The
modular build-up makes the systems scalable and adaptable. Consilium calls this
scalable and adaptable product platform the Consilium Common Platform (CCP).
3.1.2 Systems and Interfaces
This section gives an overview of the CFD5000 FDS and how it interacts with its
surroundings; especially CCP Fire.
3.1.2.1 CCP Fire
The CCP Fire is, in short, Consilium's existing system for detecting fires and to
alert users and external systems about this. As a secondary function the FDS also
have an extensive control of internal fault conditions and alerts about these as well.
The system is intended to be used wherever such a system is needed to enhance the
safety of people and assets from the outbreak of fire. The system has specifications
that have allowed it to be used on trains, cruise ships and in the oil industry as well
as in office or apartment buildings, ensuring a high degree of confidence.
Whenever a fire is detected, the information about this and its location will be
conveyed to the Human-Machine Interface (HMI) and the FDS can also activate
fire-fighting measures, alert people via warning signals and/or send the information
to a central control room or the fire brigade.
The CCP Fire is built up of a number of modules that can be mounted on a DIN rail
and connected to each other via a common backbone that contains redundant power
and communication connectors and also an extra hardcoded fire signal.
The modules on the backbone are used for specialised functions like supplying
power to the backbone or connecting to CCP Fire detectors.
Loop units (such as smoke-heat detectors, manual call points and IO controllers)
are connected to the loop module via a loop-line. The loop-line itself consist of a
2-wire cable that supplies power to the loop units and communicates via a
superimposed FSK signal.

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3.1.2.2 CFD5000 FDS - an extension of CCP Fire
The CFD5000 FDS is a SIL classified sub-system that supports detector loops. It
also includes safety modules used to collect status from the detector loops to
supply SIL compliant interfaces to external systems. These interfaces reside on the
two modules, CS-Com M and CS-Safety M, that provide safety information to an
external system. CS-Safety M provides relay outputs for alarms, faults, and
disablements. CS-Com M provides an SDTv2 safety protocol via Ethernet.
Figure1. shows the CFD5000 FDS as a part of the CCP Fire system and describes
the internal interfaces and the system interfaces. The figure shows one example of
a system configuration.
CS-Safety M and CS-Com M are optional and there can be maximum two safety
modules coexisting in a system. The possible configurations of safety modules
depend on the installation and are as follows:
•one of either CS-Safety M or CS-Com M
•one of each type
•a pair of either types
Figure 1. The CFD5000 FDS - an extension to the CCP Fire
Internal interfaces to the CCP Fire
The interfaces between the CCP Fire and the CFD5000 FDS are:
•A redundant power supply (2 * 28 VDC) used to feed the CFD5000 FDS
•xFire, a hardcoded signal used to signal the fire condition.
•Redundant communication (2 * RS-485), used to communicate between
CFD5000 FDS modules and CCP Fire modules
External interfaces of the CFD5000 FDS
A number of interfaces in CCP Fire have been omitted from Figure1. in order to
keep the focus on the interfaces supplied by the CFD5000 FDS:

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•Mains- and Emergency Power, the external power inputs resulting in the
internal power supply
•Smoke/heat, safe detection of the fire condition
•Safe detection of user activation of Manual Call points (MCPs)
•Inputs
•Dry relay contacts
•Fire/fault/disabled outputs signalling the fire, fault and disabled condition for
the FDS System
•Safety data, sent from CS-Com M via SDTv2 protocol
3.1.2.3 CFD5000 FDS Subsystem
The CFD5000 FDS subsystem is an extension of CCP Fire that shall be used when
safety integrity level 2 is required. The CFD5000 FDS consists of three types of
modules, namely the CS-Safety M, CS-Loop M and CS-Com M.
The loop line consists of a selection of loop unit communicating with each other by
mean of the IDAxt protocol. The loop units that can be attached to the CS-Loop M
are suitable for use in SIL 2 environments as well.
Figure 2. Example of a loop-line configuration with one CS-Loop M module

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Figure 3. Example of a redundant loop-line configuration with two CS-Loop M modules
The External System will typically be a supervising system that reads the status of
the CFD5000 FDS interfaces and takes decisions based on this.
Figure 4. The CFD5000 FDS system overview
Internal interfaces
The modules in the CFD5000 FDS communicate with each other using the SSP
Bus. This bus is an internal part of the CFD5000 FDS and has no communication
with non-SIL parts of the system.
The loop units communicate with the loop driver via the IDAxt communication
protocol. This bus is also an internal part of the CFD5000 FDS.

User Manual 3Fire Detection System
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The loop units in the CFD5000 FDS are designed to make decisions about the fault
and alarm condition locally. This adaptation has been done in order to ensure SIL
classification of the safety function.
External interfaces
The external interfaces to the CFD5000 FDS are:
•the xFire signal to the CCP Fire, signals the fire condition, the CFD5000 FDS
supervises the integrity of the xFire signal
•redundant communication (2 * RS-485) from/to the CCP Fire, used to
communicate between the unsafe part of the CFD5000 FDS modules and the
CCP Fire modules
•smoke/heat sensors, safe detection of the fire condition by detectors (CS-PYH,
CS-PH Ex and CS-ASP) on the loop-line
•detection of user activation by Manual Call points (CS-MCP) on the loop-line
•inputs on IO Controllers (CS-IC10, CS-IC22 and CS-PYH) on the loop-line
•outputs (dry relay contacts) on IO Controllers (CS-IC22) on the loop-line
•fire/fault/disabled outputs signals located on the CS-Safety M module
•Safety data, sent from CS-Com M via SDTv2 protocol
Power
The CFD5000 FDS gets power directly from the train. A passive module for
protection against EMC (surge, burst etc.) is needed.
Figure 5. Power via Surge Prot
The mains- and emergency power inputs are usually fed from the same source, the
power supplied to the power inputs is project dependent and is in this case not a
part of the safety function.
3.1.3 CFD5000 Modules
•CS-Loop M H
•CS-Safety M H
•CS-Com M
For more information, see respective datasheet.

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3.1.4 Modules Overview
•Charger M
•Bus Isolator M
•Surge Prot M
For more information, see respective datasheet.
Control panels are described in the following chapters:
•User Instructions for Control Panel M 2.2, page 13
•User instructions for Repeater M 4.3, page 31

User Manual 4Quick Guide for Control Panel M 2.2
5100606_CFD5000 T - CM2.2_User Manual_T_EN_2023_E 11
4 Quick Guide for Control Panel M 2.2

4Quick Guide for Control Panel M 2.2 User Manual
12 5100606_CFD5000 T - CM2.2_User Manual_T_EN_2023_E

User Manual 5User Instructions for Control Panel M 2.2
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5 User Instructions for Control Panel M 2.2
5.1 Control Panel M 2.2
5.1.1 Description of Keys and Indicators
Figure 6. Keys and indicators for the control panel.
As shown in the figure above, the control panel is divided into two sections:
A = System indicators
B = Operational controls
Part A: System indicators
The System indicators section is comprised of the following indicators:
Power
Green steady light. The power supply to the control panel is OK.

5User Instructions for Control Panel M 2.2 User Manual
14 5100606_CFD5000 T - CM2.2_User Manual_T_EN_2023_E
Yellow steady light. During the start-up phase this indicator is yellow until the
system is ready.
Communication activity
Green steady light. Communication between the system modules is OK.
Service
Yellow steady light. There is a disturbance in the system. For instance a dirty
detector that has reached the contamination level.
The indication is turned off automatically if the
disturbance disappears.
Fire alarm
Indicates existance of a fire alarm and gives direct access to the fire alarm list:
Flashing red light. One or more un-muted fire alarm(s) in the system.
Steady red light. All fire alarms are muted.
Fault
Indicates existance of a fault and gives direct access to the fault alarm list:
Flashing yellow light. One or more un-muted fault(s) in the system.
Steady yellow light. All faults are muted.
Disablements
Indicates existance of a disablement and activates the disablements menu:
Steady yellow light. At least one disabled function in the system.
Part B = Operational controls
The Operational controls section is comprised of the following keys:
Function key
F1 activates the present function which is displayed at the bottom left corner of the
display.
Up and Down keys