Consilium Salwico CS4000 User manual

Fire Alarm System
Salwico CS4000
Service & Maintenance manual
çConsilium

The contents of this document are subject to revision without notice due to continued progress in
methodology, design and manufacturing. Consilium assumes no legal responsibility for any error
or damage resulting from the usage of this document.
Edition 6, 10 1 E, Oct 2010.
Document no. S-4-010.968
Part no: 465002
© 2005-2008, Consilium Fire & Gas AB
Consilium Marine AB
P.O. Box 8763
SE-402 76 GÖTEBORG
SWEDEN
Tel: [phone], Fax: [phone]
E-mail: [email protected]
Internet: www.consilium.se

Service & Maintenance manual Chapter 1: CS4000 block diagram
Salwico CS4000
Contents
Chapter 1: CS4000 block diagram .........................................................................................2
Chapter 2: Testing....................................................................................................................3
TEST A FIRE-DETECTING ZONE................................................................................................. 3
Heat detectors ....................................................................................................................3
Smoke detectors..................................................................................................................4
Flame detectors..................................................................................................................4
TEST FAULT CONDITIONS ........................................................................................................4
Removed detector fault.......................................................................................................4
Fuse fault............................................................................................................................4
Battery fault........................................................................................................................5
Earth fault ..........................................................................................................................5
Loop cable break................................................................................................................5
Power supply......................................................................................................................5
RESET TEST MODE ...................................................................................................................6
TEST THE CONTROL UNIT DISPLAY...........................................................................................6
Chapter 3: Cleaning of fire detectors.....................................................................................7
SMOKE DETECTORS .................................................................................................................7
HEAT DETECTORS.................................................................................................................... 7
FLAME DETECTORS..................................................................................................................7
Chapter 4: Replacing/Adding/Deleting fire detectors...........................................................8
REPLACING FIRE DETECTORS...................................................................................................8
Instruction ..........................................................................................................................8
ID address on DIP switches...............................................................................................8
HOT PLUG&PLAY (ADDING/DELETING LOOP UNITS)................................................................9
Change configuration file from the fault list......................................................................9
Change configuration file from the service menu............................................................11
Chapter 5: Replacing battery................................................................................................13
INSTRUCTION.........................................................................................................................13
Chapter 6: Software...............................................................................................................14
CONFIGURATION PROGRAM...................................................................................................14
TO UPLOAD A CONFIGURATION FILE FROM CS4000............................................................... 14
Upload configuration file to a PC....................................................................................14
Upload configuration file to Salwico Memory StickTM ....................................................14
TO DOWNLOAD A CONFIGURATION FILE TO CS4000..............................................................15
Download configuration file from a PC...........................................................................15
Download configuration file from the Salwico Memory StickTM .....................................16
UPDATE THE BASE BOARD SOFTWARE ................................................................................... 17
Update the software version in the base board................................................................17
Possible errors during update of base board...................................................................18
Chapter 7: Service menu in CS4000 (access level 4)...........................................................19
1SYSTEM DETAILS................................................................................................................20
2SYSTEM BOARDS................................................................................................................21

Service & Maintenance manual Chapter 1: CS4000 block diagram
Salwico CS4000
1
3DISPLAY UNITS ..................................................................................................................25
4ZONES ................................................................................................................................26
5LOOPS.................................................................................................................................28
6RELOAD CONFIGURATION ..................................................................................................32
7LOAD CONFIG FROM MEMORY STICK .................................................................................33
8UPLOAD CONFIG TO MEMORY STICK..................................................................................34
9SAVE CHANGES TO CONFIGURATION...................................................................................35
10 UPLOAD SYSLOG TO MEMORY STICK ...............................................................................36
Appendix A: Fault codes & Fuses.........................................................................................37
FAULT LIST............................................................................................................................ 37
FUSES....................................................................................................................................41
Fuse list............................................................................................................................41
Fuse locations on base board, BB....................................................................................41
Fuse locations on rectifier board, RB..............................................................................41
Appendix B: Connections for loop units..............................................................................42
Appendix C: System modules................................................................................................45

Service & Maintenance manual Chapter 1: CS4000 block diagram
Salwico CS4000
2
Chapter 1: CS4000 block diagram
7
PQRS WXYZ
9
TUV
8
4
GHI MNO
6
JKL
5
1
' ' DEF
3
ABC
OK
Mute Next
DISC.FAULT FIRE
Reset
Menu
SALWICO
SG-6728
Pre-Alarm
OK
Warning
2
Zone/Unit
Alarm Delay Alarm Transfer
Power
Alarm Device
Test
Disc.Home
System Fault 0

Service & Maintenance manual Chapter 1: CS4000 block diagram
Salwico CS4000
3
Chapter 2: Testing
Consilium recommends that the fire alarm system is tested at least
once a year to assure correct function.
The CS4000 has a special test mode, which makes the testing easier.
Characteristics for a zone in test mode:
It will not activate any external alarm devices or controls in
case of a fire (this function can be turned off).
The alarm level is lowered to give quick response to test gas.
Detectors and manual call points in the zone will blink.
Each tested detector and manual call point will indicate
activation with a red LED.
The units in alarm are automatically reset when the heat or
smoke concentration is under the alarm level or if the manual
call point is reset.
Fire alarms from zones not in test mode will be handled normally by
the system.
Note: The tested zone will automatically return to normal operation
after two hours.
Test a fire-detecting zone
Put the zone into test mode: Menu/ 3 Disconnections/ 1 New
disconn./ 5 Test Mode. Enter the zone number and confirm with OK
button
The indications DISC., TEST and ZONE/UNIT will be lit to confirm
the test mode.
It is now safe to test each detector, manual call point etc in this fire
zone during two hours. Use suitable testing equipment, available
from Consilium.
All alarms will be listed under: Menu/ 7 History/ 1 Fire History List
Heat detectors
Heat detectors are preferably tested with heat detector tester VDT-1,
part. no. 9300, available from Consilium.
Apply heat to the sensing element until alarm is indicated by
a red indication.
Important:
If other test equipments are used, for example cigarette lighter or
heating gun, make sure not to over-heat the detector by holding the
heat-source to close to the detector. This will damage the detectors,
for example causing the plastic to melt.

Service & Maintenance manual Chapter 1: CS4000 block diagram
Salwico CS4000
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Smoke detectors
Smoke detectors are preferably tested with test gas equipment Solo
330, available from Consilium.
Spray test gas on to the detector during 0.5 second. Wait 10
seconds until new gas is sprayed during 1 second. Repeat this
procedure until the detector indicates alarm with a red
indication.
If other test methods are used, make sure not to damage the detector.
Flame detectors
Flame detectors may be tested with an ordinary cigarette lighter.
Turn up the flame to a height of approximately 5 cm. Hold it
in front of the detector at a distance of about 2-5 meters.
Move the lighter slowly during the test to obtain a flickering
flame until alarm is indicated with a red indication.
Test Fault conditions
The fire alarm central continuously monitors the
system components and will report any fault
condition on the control panel with both optical and
audible indication.
It is possible to test fault indications by following the
below procedures:
Please note that a fault condition is only possible to
reset when the cause is remedied.
Removed detector fault
1. Remove a detector.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Reinsert the detector
4. Reset the fault condition on the control panel.
Fuse fault
Note: Before a fuse is removed, make sure which functions
that will be affected by the removal.
1. Remove a fuse.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Reinsert the fuse.
4. Reset the fault condition on the control panel.

Service & Maintenance manual Chapter 1: CS4000 block diagram
Salwico CS4000
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Battery fault
1. Remove a battery fuse.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Reinsert the fuse.
4. Reset the fault condition on the control panel.
Earth fault
1. Connect one of the loop cables to earth via a
2,7kOhm resistor.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Remove the earth connection.
4. Reset the fault condition on the control panel.
Loop cable break
1. Open up the loop cable.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. If the detector loop is double fed: Verify that
each of the two branches can detect fire alarms
by testing a detector on each branch.
4. Close the loop cable.
5. Reset the fault condition on the control panel.
Power supply
Test the back up power supply (emergency 230VAC
or batteries).
1. Removing the mains power supply.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute), and that
the system remains operational.
3. If there is an emergency power supply in
addition to the batteries, remove this also. The
system should now operate on the batteries
only.
4. Connect all disconnected power supplies.
5. Reset the fault condition(s) on the control
panel.

Service & Maintenance manual Chapter 1: CS4000 block diagram
Salwico CS4000
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Reset test mode
After testing it is important to return the tested zone into normal
condition again. Make sure that there are no detectors or manual call
points still in alarm before leaving test mode.
The zones in test mode are listed in the disconnection list, found
under: Menu/3 Disconnections /2 Disconnection list.
Choose the zone in the disconnection list and then press RESET.
Test the control unit display
It is possible to test the alphanumerical display, all indications on the
control panel and the local buzzer with the function Test display,
found under: Menu/ 5 Settings/ 4 Test display.

Service & Maintenance manual Chapter 3: Cleaning of fire detectors
Salwico CS4000
7
Chapter 3: Cleaning of fire detectors
The CS4000 fire alarm system continuously monitors the
detectors and will give early warnings if they are polluted or
malfunctioning in other ways. The methods for cleaning
detectors depends of the type of detector, see below.
If the cleaning is initiated by a “dirty sensor” fault in the
control panel, then try to reset this fault after cleaning. If this
does not succeed, replace the detector.
Smoke detectors
Clean the detector with a vacuum cleaner or by blowing
high-pressure instrument air on it.
The detector house is cleaned with a damp cloth.
Note: The high-pressure air must be of instrument type
(clean, not containing oil etc.)
Heat detectors
The sensor part does normally not need to be cleaned.
The detector house is cleaned with a damp cloth.
Flame detectors
Clean the protective glass over the sensor by a grease solvent
such as soap or alcohol.
The detector house is cleaned with a damp cloth.