Consilium CFD5000 T/CM2.2 Guide

Fire Detection System - CFD5000 T / CM2.2
Installation & Commissioning Manual

Consilium Marine & Safety AB
Transport Division
[phone]
For service or spares contact your local Consilium office. Contact
information can be found at:
www.consiliumsafety.com
The contents of this document are subject to revision without notice
due to continued progress in methodology, design and manufacturing.
Consilium assumes no legal responsibility for any error or damage
resulting from the usage of this document.

June 2023
File name 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F
Document no. 5100607
© Copyright 2023, Consilium Marine & Safety AB

Table of contents
1 Introduction....................................................................................... 1
1.1 About this manual............................................................................. 1
1.2 References ......................................................................................... 2
1.3 Symbols used in the manual ............................................................. 2
2 Safety considerations ........................................................................ 3
2.1 If a fire or fault alarm is flashing on the control panel .................. 3
2.1.1 In case of a fire alarm..................................................................... 3
2.1.2 In case of a fault alarm................................................................... 3
2.1.3 Further instructions ........................................................................ 3
2.2 Precautionary measures ................................................................... 4
3 Fire Detection System ....................................................................... 5
3.1 System Description............................................................................ 5
3.1.1 Introduction.................................................................................... 5
3.1.2 Systems and Interfaces................................................................... 5
3.1.2.1 CCP Fire ....................................................................... 5
3.1.2.2 CFD5000 FDS - an extension of CCP Fire................... 6
3.1.2.3 CFD5000 FDS Subsystem ............................................ 7
3.2 System data........................................................................................ 9
4 Prerequisites for installation ............................................................ 11
5 Electrical Installation ....................................................................... 13
5.1 Recommended installation order...................................................... 13
5.2 Cabling and Electrical Installation .................................................. 13
5.2.1 EMC requirements ......................................................................... 13
5.2.2 Cable requirements ........................................................................ 15
5.2.3 Loop lengths................................................................................... 16
5.2.4 Loops.............................................................................................. 18
5.2.5 Cable types..................................................................................... 18
5.2.6 Protective earthings........................................................................ 18
5.2.7 Location of electrical equipment ................................................... 19
5.3 Electrical installation, central equipment........................................ 19
6 Mechanical Installation.................................................................... 21
6.1 Recommended installation order...................................................... 13

Table of contents
6.2 Control panels ................................................................................... 21
6.3 Loop units.......................................................................................... 21
6.4 Loop Units Installation Guidelines .................................................. 21
6.4.1 General comments when installing fire detectors.......................... 21
6.4.2 Fluorescent light sources................................................................ 22
6.4.3 Smoke detectors ............................................................................. 22
6.4.4 Aspiration detectors ....................................................................... 23
6.4.5 Heat detectors................................................................................. 23
6.4.6 Flame detectors .............................................................................. 23
6.4.7 Installations in hazardous (Ex-classified) location/area ................ 24
6.4.7.1 Intrinsically Safe Detector for Hazardous Areas .......... 24
6.4.8 Line heat detectors ......................................................................... 25
6.4.9 Address units.................................................................................. 25
6.4.10 Manual call points.......................................................................... 25
6.4.11 Electrical siren ............................................................................... 26
6.4.12 Short Circuit Isolator (SCI)............................................................ 26
6.5 Setting the address on loop units...................................................... 26
6.6 Installation examples for loop units................................................. 27
6.6.1 UB-6 base plate.............................................................................. 27
6.6.1.1 General information ...................................................... 27
6.6.1.2 Mounting of UB-6 base plate........................................ 28
6.6.1.3 Dismounting of UB-6 base plate................................... 28
6.6.2 CS-PYH detector ........................................................................... 28
6.6.2.1 General information ...................................................... 27
6.6.2.2 Mounting of CS-PYH detector to base UB-6 ............... 28
6.6.2.3 Dismounting of CS-PYH detector from base UB-6 ..... 29
6.6.3 CS-ASP aspirating smoke detector................................................ 29
6.6.3.1 General information ...................................................... 27
6.6.3.2 Mounting of CS-ASP.................................................... 30
6.6.3.3 Dismounting of CS-ASP............................................... 30
6.7 Mechanical installation examples for DIN rail components .......... 31
6.7.1 DIN rail .......................................................................................... 31
6.7.1.1 General information ...................................................... 27
6.7.1.2 Mounting of DIN rail.................................................... 31
6.7.1.3 Dismounting of DIN rail............................................... 31
6.7.2 Modules on a DIN rail ................................................................... 32
6.7.2.1 General information ...................................................... 27
6.7.2.2 Mounting of modules on a DIN rail.............................. 32

Table of contents
6.7.2.3 Dismounting of modules on a DIN rail......................... 33
6.7.3 DIN rail module support ................................................................ 33
6.7.3.1 General information ...................................................... 27
6.7.3.2 Mounting of DIN rail module support.......................... 34
6.7.3.3 Dismounting of DIN rail module support..................... 34
6.7.4 SLZ-2 DIN carrier.......................................................................... 34
6.7.4.1 General information ...................................................... 27
6.7.4.2 Mounting of SLZ-2 DIN carrier ................................... 35
6.7.4.3 Dismounting of SLZ-2 DIN carrier .............................. 35
6.7.5 DCDC converter ............................................................................ 36
6.7.5.1 General information ...................................................... 27
6.7.5.2 Mounting of MTM PCMDS DCDC converter ............. 36
6.7.5.3 Dismounting of DCDC converter ................................. 37
7 Pre-commissioning............................................................................ 39
7.1 Inspection .......................................................................................... 39
7.2 Test the loop cable ............................................................................. 40
7.3 Check the loop units.......................................................................... 44
8 Commissioning.................................................................................. 45
8.1 Commissioning requirements........................................................... 45
8.1.1 Prerequisites for commissioning.................................................... 45
8.1.2 Proof test ........................................................................................ 45
8.2 Loops (Control Panel CM2.2) .......................................................... 46
8.2.1 Central status.................................................................................. 46
8.2.2 Verification of Loops ..................................................................... 46
8.3 Setting address and layout on Repeater M4.3.................................. 47
8.4 Testing of System Parts (Control Panel CM2.2) .............................. 48
8.4.1 Prerequisites for testing.................................................................. 48
8.4.2 About testing.................................................................................. 49
8.4.3 Recommended test equipment and procedures.............................. 49
8.4.3.1 Approved test equipment .............................................. 49
8.4.3.2 Heat detectors................................................................ 49
8.4.3.3 Smoke detectors............................................................ 50
8.4.3.4 Aspirating smoke detectors........................................... 51
8.4.3.5 Flame detectors ............................................................. 52
8.4.3.6 Manual Call Points........................................................ 52
8.4.4 Test the Control Module Display................................................... 53

Table of contents
8.5 Troubleshooting ................................................................................ 54
8.5.1 Prerequisites for troubleshooting ................................................... 54
8.5.2 Wrong number of loop units .......................................................... 55
8.5.3 Cable break .................................................................................... 56
8.5.4 Earth fault....................................................................................... 57
8.5.5 Short circuit.................................................................................... 57
8.5.6 Muting faults.................................................................................. 58
8.5.7 Reset faults..................................................................................... 58
8.5.8 Save the System Log to a USB Memory Stick .............................. 58
8.5.9 Save the BIST Log to a USB Memory Stick ................................. 59
8.5.10 How to report a fault ...................................................................... 60
8.6 Configuration Setup for Control Panel CM2.2 ............................... 60
8.6.1 Configuration Overview ................................................................ 60
8.6.2 Choose Configuration .................................................................... 60
8.6.3 Distribute Configuration Files ....................................................... 61
9 Safety validation and acceptance ..................................................... 63
10 Fault codes ........................................................................................ 65
10.1 Fault codes for CFD5000 ................................................................. 65
11 Address list and test report................................................................ 79
12 Appendix A ........................................................................................ 81
12.1 ID List................................................................................................ 81
12.1.1 Prerequisite .................................................................................... 81
12.1.2 Setting the ID ................................................................................. 81
12.2 SSP termination ................................................................................ 81
12.2.1 General recommendations for installation of SSP ......................... 81
13 Appendix B ........................................................................................ 83
13.1 System modules & connection example ........................................... 83
14 Appendix C ........................................................................................ 85
14.1 Definitions and abbreviations........................................................... 86
15 Appendix D........................................................................................ 93
15.1 The Consist ID .................................................................................. 93

Table of contents
16 Appendix E ........................................................................................ 97
16.1 Compatibility matrix ......................................................................... 97
17 Revision history ................................................................................. 99
Index.................................................................................................. 100

Table of contents

Installation & Commissioning Manual 1Introduction
5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F 1
1 Introduction
1.1 About this manual
The Installation & Commissioning manual is intended for trained personnel
installing the CFD5000 T fire detection system. This manual shall be used together
with the CFD5000 Safety Manual and the Safety Measures Checklist.
NOTE!
This manual is valid for SW-version 2.2.10
Chapter Electrical Installation and Mechanical Installation describes the installation
process of the fire detection system.
Before the installation can begin it has to be determined who will be project
responsible for:
1. The installation
2. The commissioning
3. The safety validation
The one who is responsible for the installation shall in the beginning of the project
develop an installation plan that will ensure that the required functional safety is
achieved. For more information about what this plan shall include see IEC
61508-1:2010 clause 7.9.2.1.
The one who is responsible for the commissioning shall in the beginning of the
project develop a commissioning plan that will ensure that the required functional
safety is achieved. For more information about what this plan shall include see IEC
61508-1:2010 clause 7.9.2.2.
The one who is responsible for the safety validation of the installation shall in the
beginning of the project produce a safety validation plan. For more information
about what this plan shall include see IEC 61508-1:2010 clause 7.8.1.
Chapter Pre-commissioning describes how to inspect the installed system.
After the installation is completed, the system is verified, which must be performed
by a person with sufficient knowledge of the various functions. Chapter
Commissioning also includes troubleshooting and how to choose and distribute
configuration files.
Section Commissioning requirements describes the steps to be taken by the
installation organisation before a commissioning engineer can be sent from the
commissioning organisation.
Chapter Safety validation and acceptance gives general recommendations for this
process and for documents to be filled in and signed.

1Introduction Installation & Commissioning Manual
25100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F
1.2 References
The following technical product manuals are available for the CFD5000T fire
detection system:
5100606 CFD5000 T / CM2.2 User Manual
5100607 CFD5000 T / CM2.2 Installation & Commissioning Manual
5100608 CFD5000 T / CM2.2 Service & Maintenance Manual
5100609 CFD5000 T / CM2.2 Quick Guide
5100610 CFD5000 T / Application & Programming Manual
6302935 CFD5000 Safety Manual
6303933 CCP SIL - Safety Measures Checklist
1.3 Symbols used in the manual
DANGER!
Risk of serious or fatal injury to the user, and/or severe damage to the product, if the
instructions are not followed.
WARNING!
Risk of personal injury and/or damage to the product if the instructions are not
followed.
CAUTION!
Risk of minor or moderate personal injury. Risk of equipment damage, loss of data,
extra work, or unexpected results, if the instructions are not followed.
NOTE!
Note symbols alert you to important facts and conditions.
Hint!
Hint symbols direct you to specific instructions, such as where to find additional
information and tell you how to perform a certain operation in an easier way.