Consilium CFD5000 T/CM2.2 Guide

Fire Detection System - CFD5000 T / CM2.2
Installation & Commissioning Manual

Consilium Marine & Safety AB
Transport Division
[phone]
For service or spares contact your local Consilium office. Contact
information can be found at:
www.consiliumsafety.com
The contents of this document are subject to revision without notice
due to continued progress in methodology, design and manufacturing.
Consilium assumes no legal responsibility for any error or damage
resulting from the usage of this document.

June 2023
File name 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F
Document no. 5100607
© Copyright 2023, Consilium Marine & Safety AB

Table of contents
1 Introduction....................................................................................... 1
1.1 About this manual............................................................................. 1
1.2 References ......................................................................................... 2
1.3 Symbols used in the manual ............................................................. 2
2 Safety considerations ........................................................................ 3
2.1 If a fire or fault alarm is flashing on the control panel .................. 3
2.1.1 In case of a fire alarm..................................................................... 3
2.1.2 In case of a fault alarm................................................................... 3
2.1.3 Further instructions ........................................................................ 3
2.2 Precautionary measures ................................................................... 4
3 Fire Detection System ....................................................................... 5
3.1 System Description............................................................................ 5
3.1.1 Introduction.................................................................................... 5
3.1.2 Systems and Interfaces................................................................... 5
3.1.2.1 CCP Fire ....................................................................... 5
3.1.2.2 CFD5000 FDS - an extension of CCP Fire................... 6
3.1.2.3 CFD5000 FDS Subsystem ............................................ 7
3.2 System data........................................................................................ 9
4 Prerequisites for installation ............................................................ 11
5 Electrical Installation ....................................................................... 13
5.1 Recommended installation order...................................................... 13
5.2 Cabling and Electrical Installation .................................................. 13
5.2.1 EMC requirements ......................................................................... 13
5.2.2 Cable requirements ........................................................................ 15
5.2.3 Loop lengths................................................................................... 16
5.2.4 Loops.............................................................................................. 18
5.2.5 Cable types..................................................................................... 18
5.2.6 Protective earthings........................................................................ 18
5.2.7 Location of electrical equipment ................................................... 19
5.3 Electrical installation, central equipment........................................ 19
6 Mechanical Installation.................................................................... 21
6.1 Recommended installation order...................................................... 13

Table of contents
6.2 Control panels ................................................................................... 21
6.3 Loop units.......................................................................................... 21
6.4 Loop Units Installation Guidelines .................................................. 21
6.4.1 General comments when installing fire detectors.......................... 21
6.4.2 Fluorescent light sources................................................................ 22
6.4.3 Smoke detectors ............................................................................. 22
6.4.4 Aspiration detectors ....................................................................... 23
6.4.5 Heat detectors................................................................................. 23
6.4.6 Flame detectors .............................................................................. 23
6.4.7 Installations in hazardous (Ex-classified) location/area ................ 24
6.4.7.1 Intrinsically Safe Detector for Hazardous Areas .......... 24
6.4.8 Line heat detectors ......................................................................... 25
6.4.9 Address units.................................................................................. 25
6.4.10 Manual call points.......................................................................... 25
6.4.11 Electrical siren ............................................................................... 26
6.4.12 Short Circuit Isolator (SCI)............................................................ 26
6.5 Setting the address on loop units...................................................... 26
6.6 Installation examples for loop units................................................. 27
6.6.1 UB-6 base plate.............................................................................. 27
6.6.1.1 General information ...................................................... 27
6.6.1.2 Mounting of UB-6 base plate........................................ 28
6.6.1.3 Dismounting of UB-6 base plate................................... 28
6.6.2 CS-PYH detector ........................................................................... 28
6.6.2.1 General information ...................................................... 27
6.6.2.2 Mounting of CS-PYH detector to base UB-6 ............... 28
6.6.2.3 Dismounting of CS-PYH detector from base UB-6 ..... 29
6.6.3 CS-ASP aspirating smoke detector................................................ 29
6.6.3.1 General information ...................................................... 27
6.6.3.2 Mounting of CS-ASP.................................................... 30
6.6.3.3 Dismounting of CS-ASP............................................... 30
6.7 Mechanical installation examples for DIN rail components .......... 31
6.7.1 DIN rail .......................................................................................... 31
6.7.1.1 General information ...................................................... 27
6.7.1.2 Mounting of DIN rail.................................................... 31
6.7.1.3 Dismounting of DIN rail............................................... 31
6.7.2 Modules on a DIN rail ................................................................... 32
6.7.2.1 General information ...................................................... 27
6.7.2.2 Mounting of modules on a DIN rail.............................. 32

Table of contents
6.7.2.3 Dismounting of modules on a DIN rail......................... 33
6.7.3 DIN rail module support ................................................................ 33
6.7.3.1 General information ...................................................... 27
6.7.3.2 Mounting of DIN rail module support.......................... 34
6.7.3.3 Dismounting of DIN rail module support..................... 34
6.7.4 SLZ-2 DIN carrier.......................................................................... 34
6.7.4.1 General information ...................................................... 27
6.7.4.2 Mounting of SLZ-2 DIN carrier ................................... 35
6.7.4.3 Dismounting of SLZ-2 DIN carrier .............................. 35
6.7.5 DCDC converter ............................................................................ 36
6.7.5.1 General information ...................................................... 27
6.7.5.2 Mounting of MTM PCMDS DCDC converter ............. 36
6.7.5.3 Dismounting of DCDC converter ................................. 37
7 Pre-commissioning............................................................................ 39
7.1 Inspection .......................................................................................... 39
7.2 Test the loop cable ............................................................................. 40
7.3 Check the loop units.......................................................................... 44
8 Commissioning.................................................................................. 45
8.1 Commissioning requirements........................................................... 45
8.1.1 Prerequisites for commissioning.................................................... 45
8.1.2 Proof test ........................................................................................ 45
8.2 Loops (Control Panel CM2.2) .......................................................... 46
8.2.1 Central status.................................................................................. 46
8.2.2 Verification of Loops ..................................................................... 46
8.3 Setting address and layout on Repeater M4.3.................................. 47
8.4 Testing of System Parts (Control Panel CM2.2) .............................. 48
8.4.1 Prerequisites for testing.................................................................. 48
8.4.2 About testing.................................................................................. 49
8.4.3 Recommended test equipment and procedures.............................. 49
8.4.3.1 Approved test equipment .............................................. 49
8.4.3.2 Heat detectors................................................................ 49
8.4.3.3 Smoke detectors............................................................ 50
8.4.3.4 Aspirating smoke detectors........................................... 51
8.4.3.5 Flame detectors ............................................................. 52
8.4.3.6 Manual Call Points........................................................ 52
8.4.4 Test the Control Module Display................................................... 53

Table of contents
8.5 Troubleshooting ................................................................................ 54
8.5.1 Prerequisites for troubleshooting ................................................... 54
8.5.2 Wrong number of loop units .......................................................... 55
8.5.3 Cable break .................................................................................... 56
8.5.4 Earth fault....................................................................................... 57
8.5.5 Short circuit.................................................................................... 57
8.5.6 Muting faults.................................................................................. 58
8.5.7 Reset faults..................................................................................... 58
8.5.8 Save the System Log to a USB Memory Stick .............................. 58
8.5.9 Save the BIST Log to a USB Memory Stick ................................. 59
8.5.10 How to report a fault ...................................................................... 60
8.6 Configuration Setup for Control Panel CM2.2 ............................... 60
8.6.1 Configuration Overview ................................................................ 60
8.6.2 Choose Configuration .................................................................... 60
8.6.3 Distribute Configuration Files ....................................................... 61
9 Safety validation and acceptance ..................................................... 63
10 Fault codes ........................................................................................ 65
10.1 Fault codes for CFD5000 ................................................................. 65
11 Address list and test report................................................................ 79
12 Appendix A ........................................................................................ 81
12.1 ID List................................................................................................ 81
12.1.1 Prerequisite .................................................................................... 81
12.1.2 Setting the ID ................................................................................. 81
12.2 SSP termination ................................................................................ 81
12.2.1 General recommendations for installation of SSP ......................... 81
13 Appendix B ........................................................................................ 83
13.1 System modules & connection example ........................................... 83
14 Appendix C ........................................................................................ 85
14.1 Definitions and abbreviations........................................................... 86
15 Appendix D........................................................................................ 93
15.1 The Consist ID .................................................................................. 93

Table of contents
16 Appendix E ........................................................................................ 97
16.1 Compatibility matrix ......................................................................... 97
17 Revision history ................................................................................. 99
Index.................................................................................................. 100

Table of contents

Installation & Commissioning Manual 1Introduction
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1 Introduction
1.1 About this manual
The Installation & Commissioning manual is intended for trained personnel
installing the CFD5000 T fire detection system. This manual shall be used together
with the CFD5000 Safety Manual and the Safety Measures Checklist.
NOTE!
This manual is valid for SW-version 2.2.10
Chapter Electrical Installation and Mechanical Installation describes the installation
process of the fire detection system.
Before the installation can begin it has to be determined who will be project
responsible for:
1. The installation
2. The commissioning
3. The safety validation
The one who is responsible for the installation shall in the beginning of the project
develop an installation plan that will ensure that the required functional safety is
achieved. For more information about what this plan shall include see IEC
61508-1:2010 clause 7.9.2.1.
The one who is responsible for the commissioning shall in the beginning of the
project develop a commissioning plan that will ensure that the required functional
safety is achieved. For more information about what this plan shall include see IEC
61508-1:2010 clause 7.9.2.2.
The one who is responsible for the safety validation of the installation shall in the
beginning of the project produce a safety validation plan. For more information
about what this plan shall include see IEC 61508-1:2010 clause 7.8.1.
Chapter Pre-commissioning describes how to inspect the installed system.
After the installation is completed, the system is verified, which must be performed
by a person with sufficient knowledge of the various functions. Chapter
Commissioning also includes troubleshooting and how to choose and distribute
configuration files.
Section Commissioning requirements describes the steps to be taken by the
installation organisation before a commissioning engineer can be sent from the
commissioning organisation.
Chapter Safety validation and acceptance gives general recommendations for this
process and for documents to be filled in and signed.

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1.2 References
The following technical product manuals are available for the CFD5000T fire
detection system:
5100606 CFD5000 T / CM2.2 User Manual
5100607 CFD5000 T / CM2.2 Installation & Commissioning Manual
5100608 CFD5000 T / CM2.2 Service & Maintenance Manual
5100609 CFD5000 T / CM2.2 Quick Guide
5100610 CFD5000 T / Application & Programming Manual
6302935 CFD5000 Safety Manual
6303933 CCP SIL - Safety Measures Checklist
1.3 Symbols used in the manual
DANGER!
Risk of serious or fatal injury to the user, and/or severe damage to the product, if the
instructions are not followed.
WARNING!
Risk of personal injury and/or damage to the product if the instructions are not
followed.
CAUTION!
Risk of minor or moderate personal injury. Risk of equipment damage, loss of data,
extra work, or unexpected results, if the instructions are not followed.
NOTE!
Note symbols alert you to important facts and conditions.
Hint!
Hint symbols direct you to specific instructions, such as where to find additional
information and tell you how to perform a certain operation in an easier way.

Installation & Commissioning Manual 2Safety considerations
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2 Safety considerations
2.1 If a fire or fault alarm is flashing on the
control panel
2.1.1 In case of a fire alarm
DANGER!
In case of a fire alarm use the information viewed on the display to verify the alarm
and take the appropriate actions based on local safety procedures.
2.1.2 In case of a fault alarm
WARNING!
In case of a fault alarm use the information viewed on the display to verify and reset
the fault.
Use the list of fault codes in the manual for more information about cause and
remedy.
If the problem remains take the appropriate actions to restore the functionality of the
fire detection system.
WARNING!
If an internal hardware or software fault has occurred it has to be restored as
promptly as possible in order to secure the functionality of the complete fire
detection system.
The detection of a dangerous fault shall result in either:
•a specified action to achieve or maintain a safe state; or
•the repair of the faulty system within the mean repair time (MRT). During this
time the continuing safety shall be ensured by additional measures and
constraints. The safety integrity provided by these measures and constraints
shall be at least equal to the safety integrity provided by the fire detection
system in the absence of any faults.
2.1.3 Further instructions
•User instructions for handling the control panel can be found in the User
manual.
•For troubleshooting please refer to the Service & Maintenance manual.

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2.2 Precautionary measures
CAUTION!
The fire detection system contains devices sensitive to electrostatic discharge (ESD).
For installation and service work involving central components, always wear an
antistatic wrist strap or ground bracelet to avoid any electrostatic discharge.
Considerations to improve safety
In order to reduce risks and maintain a high safety level of the fire detection
system, consider the following precautionary measures.
•The user shall monitor fault alarms and take appropriate action based on
remedy for the specified fault code.
•The user shall monitor and act on warning messages according to the presented
information about the state of the system. (Warnings are not as serious as faults
and only of informative nature.)
•To secure the functionality of the fire detection system only authorised persons
should be given access to disablement or test mode privileges in the system.
•Check for contaminated detectors. Use the Control panel menu system to study
a list showing in which condition the detectors are.
•Perform visual inspection of all fire detectors as often as needed to find
detectors which has deliberately been covered (vandalised). A covered detector
can’t detect a fire (by means of smoke, heat or flames) and the fire detection
system can't detect if a detector has been covered and report this as a fault.
•If a loop unit is removed it has to be replaced as soon as possible in order to
secure the functionality of the fire detection system. During repair time the
continuing safety shall be ensured by additional measures and constraints (fire
watch, restrict access to the affected area, etc.).

Installation & Commissioning Manual 3Fire Detection System
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3 Fire Detection System
3.1 System Description
3.1.1 Introduction
The CFD5000 Fire Detection System (FDS) is suitable for use in environments
requiring Safety Integrity Level 2 (SIL 2).
The CFD5000 FDS complies with relevant standards in order to reach the market
segments of the railway industry and is certified according to EN 50126, EN
50128, EN 50129 and EN50657 (the RAMS standards for railways) and applicable
environmental standards.
Consilium’s latest generation of products is built as a platform of hardware
modules that can be combined to form fire- and gas detection systems. The
modular build-up makes the systems scalable and adaptable. Consilium calls this
scalable and adaptable product platform the Consilium Common Platform (CCP).
3.1.2 Systems and Interfaces
This section gives an overview of the CFD5000 FDS and how it interacts with its
surroundings; especially CCP Fire.
3.1.2.1 CCP Fire
The CCP Fire is, in short, Consilium's existing system for detecting fires and to
alert users and external systems about this. As a secondary function the FDS also
have an extensive control of internal fault conditions and alerts about these as well.
The system is intended to be used wherever such a system is needed to enhance the
safety of people and assets from the outbreak of fire. The system has specifications
that have allowed it to be used on trains, cruise ships and in the oil industry as well
as in office or apartment buildings, ensuring a high degree of confidence.
Whenever a fire is detected, the information about this and its location will be
conveyed to the Human-Machine Interface (HMI) and the FDS can also activate
fire-fighting measures, alert people via warning signals and/or send the information
to a central control room or the fire brigade.
The CCP Fire is built up of a number of modules that can be mounted on a DIN rail
and connected to each other via a common backbone that contains redundant power
and communication connectors and also an extra hardcoded fire signal.
The modules on the backbone are used for specialised functions like supplying
power to the backbone or connecting to CCP Fire detectors.
Loop units (such as smoke-heat detectors, manual call points and IO controllers)
are connected to the loop module via a loop-line. The loop-line itself consist of a
2-wire cable that supplies power to the loop units and communicates via a
superimposed FSK signal.

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3.1.2.2 CFD5000 FDS - an extension of CCP Fire
The CFD5000 FDS is a SIL classified sub-system that supports detector loops. It
also includes safety modules used to collect status from the detector loops to
supply SIL compliant interfaces to external systems. These interfaces reside on the
two modules, CS-Com M and CS-Safety M, that provide safety information to an
external system. CS-Safety M provides relay outputs for alarms, faults, and
disablements. CS-Com M provides an SDTv2 safety protocol via Ethernet.
Figure1. shows the CFD5000 FDS as a part of the CCP Fire system and describes
the internal interfaces and the system interfaces. The figure shows one example of
a system configuration.
CS-Safety M and CS-Com M are optional and there can be maximum two safety
modules coexisting in a system. The possible configurations of safety modules
depend on the installation and are as follows:
•one of either CS-Safety M or CS-Com M
•one of each type
•a pair of either types
Figure 1. The CFD5000 FDS - an extension to the CCP Fire
Internal interfaces to the CCP Fire
The interfaces between the CCP Fire and the CFD5000 FDS are:
•A redundant power supply (2 * 28 VDC) used to feed the CFD5000 FDS
•xFire, a hardcoded signal used to signal the fire condition.
•Redundant communication (2 * RS-485), used to communicate between
CFD5000 FDS modules and CCP Fire modules
External interfaces of the CFD5000 FDS
A number of interfaces in CCP Fire have been omitted from Figure1. in order to
keep the focus on the interfaces supplied by the CFD5000 FDS:

Installation & Commissioning Manual 3Fire Detection System
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•Mains- and Emergency Power, the external power inputs resulting in the
internal power supply
•Smoke/heat, safe detection of the fire condition
•Safe detection of user activation of Manual Call points (MCPs)
•Inputs
•Dry relay contacts
•Fire/fault/disabled outputs signalling the fire, fault and disabled condition for
the FDS System
•Safety data, sent from CS-Com M via SDTv2 protocol
3.1.2.3 CFD5000 FDS Subsystem
The CFD5000 FDS subsystem is an extension of CCP Fire that shall be used when
safety integrity level 2 is required. The CFD5000 FDS consists of three types of
modules, namely the CS-Safety M, CS-Loop M and CS-Com M.
The loop line consists of a selection of loop unit communicating with each other by
mean of the IDAxt protocol. The loop units that can be attached to the CS-Loop M
are suitable for use in SIL 2 environments as well.
Figure 2. Example of a loop-line configuration with one CS-Loop M module

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Figure 3. Example of a redundant loop-line configuration with two CS-Loop M modules
The External System will typically be a supervising system that reads the status of
the CFD5000 FDS interfaces and takes decisions based on this.
Figure 4. The CFD5000 FDS system overview
Internal interfaces
The modules in the CFD5000 FDS communicate with each other using the SSP
Bus. This bus is an internal part of the CFD5000 FDS and has no communication
with non-SIL parts of the system.
The loop units communicate with the loop driver via the IDAxt communication
protocol. This bus is also an internal part of the CFD5000 FDS.

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The loop units in the CFD5000 FDS are designed to make decisions about the fault
and alarm condition locally. This adaptation has been done in order to ensure SIL
classification of the safety function.
External interfaces
The external interfaces to the CFD5000 FDS are:
•redundant 28 VDC power from the CCP Fire, the CFD5000 modules will be
able to run on both power channels
•the xFire signal to the CCP Fire, signals the fire condition, the CFD5000 FDS
supervises the integrity of the xFire signal
•redundant communication (2 * RS-485) from/to the CCP Fire, used to
communicate between the unsafe part of the CFD5000 FDS modules and the
CCP Fire modules
•smoke/heat sensors, safe detection of the fire condition by detectors (CS-PYH,
CS-PH Ex and CS-ASP) on the loop-line
•detection of user activation by Manual Call points (CS-MCP) on the loop-line
•inputs on IO Controllers (CS-IC10, CS-IC22 and CS-PYH) on the loop-line
•outputs (dry relay contacts) on IO Controllers (CS-IC22) on the loop-line
•fire/fault/disabled outputs signals located on the CS-Safety M module
•Safety data, sent from CS-Com M via SDTv2 protocol
Power
The CFD5000 FDS gets power directly from the train. A passive module for
protection against EMC (surge, burst etc.) is needed.
Figure 5. Power via Surge Prot
The mains- and emergency power inputs are usually fed from the same source, the
power supplied to the power inputs is project dependent and is in this case not a
part of the safety function.
3.2 System data
Table 1. System data for CFD5000 fire detection system
System Data Specifications
Supply voltage 24 - 110 VDC

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System Data Specifications
Power consumption. Depending of system configuration.
Internal system voltage 19–30 VDC
Maximum number of loop units connected to one central 2400
Maximum number of CS-Loop M modules 161
Maximum number of loop units connected to a single loop-line 150
Maximum number of CS-Isolators connected to a single loop-line 5
Maximum number of loop units connected to a CS-Isolator 60
Number of loop units to indicate fire with steady light LEDs Max 10. The first 9 active fire alarms
plus the latest.
Maximum loop cable length per loop Please refer to section Loop lengths,
page 16
Maximum main loop line cable resistance on the positive side 53 Ω
Maximum main loop line cable capacitance 440 nF
Maximum EX sub-loop loop line cable resistance 26 Ω2
Maximum EX sub-loop capacitance (explosion group IIC) 77 nF including detectors capacitance2
Maximum EX sub-loop capacitance (explosion group IIB) 110nF cable capacitance, excluding
detectors capacitance2,3
Redundant loop capacitance (shielded) 28 nF
Redundant loop capacitance (unshielded) 440 nF
Time to report fire alarms on the backbone interface within 2 seconds
Response time to report a fire alarm.
•From the moment a detector enters the alarm state, or a manual call
point is activated, to the activation of the common fire relay. within 3 seconds
Time to recover from a single short circuit on a loop-line.
•For a single short circuit this means to isolate the short circuit such that
no loop units are lost. within 120 seconds
Start-up time for the safety function after cold start (external power on) 60 seconds
Time to enter fault condition after a fault has occurred within 100 seconds
Accumulated probability of dangerous failure on demand of the safety
function (PFDavg) Less than 0.01
NOTE!
A warning will be displayed on the menu screen until the logic solver in the system
is up and running, which is the first minute after the system has been powered up.
Hint!
For detailed requirements regarding system modules and loop units, refer to the data
sheets.
1) Max 10 CS-Loop M modules can be installed in a FDS using the CS-Safety M module and maximized loops (150 units).
2) See "EX Calculator", revision 4 or later
3) In the case of explosion group IIB you may ignore the detector's internal capacitance

Installation & Commissioning Manual 4Prerequisites for installation
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4 Prerequisites for installation
CAUTION!
The installation of the fire detection system must be performed by trained personnel
according to applicable rolling stock requirements.
CAUTION!
It is highly important to eliminate or reduce any high external electromagnetic
interference which can have a negative effect on the loop communication.
Make sure that cabling is carried out according to international rules and regulations.
CAUTION!
It is strongly recommended to use halogen free cables for loop-lines and connections
to external systems.
The different parts of the system should be installed and set up as stipulated in the
project specific documents and drawings.
The cables must be tested separately before the loops are connected to the loop
module. This eliminates any problem with the cable and electrical installation of
the loop units.
CAUTION!
Do not remove the protective cover from the detector until all paint work and
polluting (dusty) activities are finished and the area has been cleaned.
After installation: Be sure to remove all covers before the fire detection system is put
into operation.

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