Consort CST-M10/54BH415 User manual

GCL System Integration Technology Co., Ltd

CONSORT SOLAR CO., LTD.
ETERNAL SUN VALUE CREATOR
01
01
CONTENTS
Purpose of this Manual............................................................................................................... 2
Disclaimer................................................................................................................................... 2
Safety & Transport......................................................................................................................3
Mechanical Installation...............................................................................................................7
Electrical Installation................................................................................................................ 14
Grounding................................................................................................................................. 16
Bypass Diodes and Block Diodes............................................................................................. 17
Maintenance..............................................................................................................................18

PURPOSE OF THIS MANUAL
02
CONSORT SOLAR CO., LTD.
ETERNAL SUN VALUE CREATOR
 This manual applies exclusively to the solar photovoltaic module (here in after referred to
as Module) of Wuxi Consort Science Technology Co., Ltd. (here in after referred to as
CST). The contents of this manual involve the installation methods, operation safety and
maintenance information of CST’s Modules.
 Modules must be installed by professionals. Please read this manual carefully before
installation. The installers must follow all the rules in this manual strictly as well as local
requirements and regulations by law or authorized organizations.
 Before installing, the installer must be familiar with their mechanical and electrical
requirements. Please keep this manual in a safe place for future reference (care and
maintenance) and in case of sale or disposal of the Modules.
DISCLAIMER
 CST shall not be responsible for any loss arising from the installation, operation, use or
maintenance of the Modules which is not complying with the guidance of this manual,
including breakdown or damage of the Modules or any other expenses incurred.
 Any customer shall not get any patent or authorization of the patent when using the
Modules, expressed or implied. Any infringement of patents or other rights of the third
party, which may result from the use of the Module, is not within the responsibility scope
of CST. The information in this manual is based on CST’s knowledge and experience and
is believed to be reliable, but such information including product specification (without
limitation) and relevant suggestions do not constitute a warranty, expressed or implied.
 CST reserves the rights to change the manual, the Modules, the specifications or any
other information of the Modules without prior notice.

SAFETY & TRANSPORT
CONSORT SOLAR CO., LTD.
ETERNAL SUN VALUE CREATOR
04
General Detailed Rules
 Keep all the Modules and electrical connectors clean and dry before installation.
 Use both hands to carry Modules. Do not overlap Modules.
 Be cautious when carrying Modules. Slip-proof gloves are necessary.
 Use supportive disassembling tools when unpacking.
 The application level of CST module is Class A, which can be used in systems operatingat
greater than 50 V DC or 240W, where general contact access is anticipated.
Do not stamp on Modules or put weight on Modules.
Do not disassemble or drop Modules. Do not remove any nameplate or component
of the module.
Do not use mirrors or magnifiers to concentrate sunlight onto Modules.
Do not lift the module by grasping the junction box or cable wire.
Do not use any sharp object with Modules.
Do not directly apply pressure on the glass surface or backsheet of Modules.
Do not touch the surface of the coated glass with bare hands.
Ensure all contacts and the operating environment are clean and dry.
Module Carry and Installation Instruction
Both hands when handling Modules
Ensure Modules are fixed properly
Do not use sharp objects with Modules
Do
not pull the wiring cables or junction
box
Do not stamp on Modules
Do not touch Modules with bare or dirty
hands
Do not pile up Modules on uneven ground
Do not drop or throw Modules
03

SAFETY & TRANSPORT
CONSORT SOLAR CO., LTD.
ETERNAL SUN VALUE CREATOR
04
Description of Package Signs
Before the operation, it is necessary to read carefully the unpacking instruction and outer
packing box instruction, and carry out the operation as instructed.
1. DO NOT expose the module to rain or
moisture.
2. The Modules in the carton box are fragile.
Handle with care.
3. The package shall never be upside down
during the transportation.
4. It is prohibited to tramp on the packing
box and module.
5. During the stacking of the Modules, the
outer packing box can be stacked not
exceed the maximum layer allowed .(n=2
means it is allowed to stack for at most
two layers.)
n
6. One module shall be handled by two
people together.

SAFETY & TRANSPORT
CONSORT SOLAR CO., LTD.
ETERNAL SUN VALUE CREATOR
05
Unloading, Transportation and Storage
 When the Modules are delivered to the project site, the freight car shall be ready in the
flat, even and open area for parking and unloading.
 Forklift unloading: Choose the appropriate carrying forklift according to the commodity
weight, unload the Modules from the freight car and place them on flat ground.
 Unloading with a crane: Affix the lifting belt in the wood supporting frame buckle (Fig. 1,
2). It is allowed only to lift one pallet at a time. Before lifting, it is necessary to confirm
whether the pallet and paper box are damaged and ensure that the lifting rope is robust
and firm. When being lifted close to the ground, the paper box will be gently placed in a
relatively flat position on the project site by two people, one on each side.
Figure 1 Wood Supporting Frame Figure 2 Lifting Schematics
 It is prohibited to stack the Modules in the project site.
 During the transportation at the project site, the Modules shall not be stacked, but only
allowing for one layer in transportation.

SAFETY & TRANSPORT
CONSORT SOLAR CO., LTD.
ETERNAL SUN VALUE CREATOR
06
 Storage in the project site warehouse:
Storage environment requirements: Humidity＜85%, temperature -20 ~+50℃; Modules
statically stacked for ≤2 layers.
 Temporary storage at the project site: The Modules shall be stored in a dry, well-
ventilated place. They shall not be stacked but shall be covered with waterproof cloth to
prevent dampness in the Modules.
Unpacking description
1. In the outdoor unpacking process, it is prohibited to operate in rainy conditions;
2. If there is wind in the field, special attention shall be paid. Particularly in the event of
heavy wind, it is recommended not to handle the module, and it is necessary to properly
secure the unpacked Modules;
3. The working surface shall be such that the packing box can be placed in a stable, level
position, avoiding being overturned;
4. During the unpacking, it is necessary to wear protective gloves, and avoid scratching
the hands and leaving the fingerprints on the glass;
5. In the case of operation not according to the requirements or in the case of an
unskillful operation, it will result in the fall-off of the protective corner in small amounts,
which will be normal. The effect of the protective corner is to reduce damage due to external
force during transport, and the fall-off of the protective corner will not influence the reliability
of the Modules;
6. Before the unpacking, it is necessary to carefully check the product information on the
carton box, and carefully read the unpacking instruction;
7. Every module shall be carried by two people. When carrying the module by two
people, it is prohibited to pull the junction box.

MECHANICAL INSTALLATION
CONSORT SOLAR CO., LTD.
ETERNAL SUN VALUE CREATOR
07
Location Selection
 Select suitable places to install Modules. The module in the north latitude region shall
face south, and shall face north in the south latitude region.
 Install Modules at the places with sufficient sunlight and without shade at any time. If a
module is shaded or even partially shaded, it will result in lower power output. A
permanent or regular shade will cause module damage, which will result in the invalidity
of product’s limited warranty.
 Do not store, install or use Modules at the places where combustible gas is easily
generated or gathering.
 The straight-line distance between the installation site and coastline shall not be shorter
than 1 km unless there is a writ ten approval from CST or an engagement specified in the
contract.
Location Selection
 Modules in the same string should be installed at the same angle. Modules installed in
different angles will receive different irradiation, which will cause current different. As a
result, it will decrease the operation efficiency of the system.
 Please refer to Table 1 for the recommended mounting tilt angles of the Modules.
Local latitude
Mounting Tilt Angles
0°-15°
15°
15°-25°
Local latitude
25°-30°
Local latitude + 5°
30°-35°
Local latitude + 10°
35°- 40°
Local latitude + 15°
＞40°
Local latitude + 20°
Table 1 Mounting Tilt Angle of Modules

MECHANICAL INSTALLATION
CONSORT SOLAR CO., LTD.
ETERNAL SUN VALUE CREATOR
08
Installation requirements
 Ensure the module installation method and support system sufficiently robust, so that
the Modules can undertake the preset loading conditions, the support installer or
supplier shall provide necessary guarantee and other related certifications. The
installation support system shall pass the inspection and test by the third-party test
institution with the static mechanic analysis capability, and use the local national or
international standards, such as DIN1055 or equivalent.
 The support structure shall be made of the durable, corrosion resistant and ultraviolet
resistant materials.
 The module shall be firmly mounted on the support.
 Choose proper installation height of the photovoltaic support system, and ensure the
lowest part of the module is high enough, to avoid being shaded by plant or being
damaged by the flying sand. Or being covered by snow for a long time in winter.
 When the module is installed on the roof or the building, it is necessary to ensure that
the roof structure is fixed firmly and will not be damaged by heavy wind or heavy
snow, and the back of the module shall be well-ventilated to facilitate the cooling of
the module (the minimum gap between the module and installation surface is 10cm).
 Considering the influence of linear thermal expansion of the module frame, the
minimum distance between two Modules should not be less than 10mm.
 Ensure that the module backside will not contact the support or architectural structure
even if there is the module surface is under the external pressure.
 It is required to observe the instruction guide and safety rules attached on the support.
 It is not allowed to drill the hole in the glass surface or frame of the module.
otherwise ,the guarantee will be invalidated
 When to install the Modules on the roof, it is necessary to guarantee the roof
structure is suitable for the module installation. And the installed modules should not
be beyond the roof zone. Additionally, the roof area where it is penetrated by module
installation shall be properly sealed to prevent the roof from water leakage.
 When the module is installed on the supporting column, it is necessary to ensure the
supporting column and module installation structure is capable of withstanding the
expected local wind.

MECHANICAL INSTALLATION
CONSORT SOLAR CO., LTD.
ETERNAL SUN VALUE CREATOR
09
1、Framed Modules
 Installation with the mounting clamp
Table 2 Installation Method
Clamping
on the
long side
Installation Method B
Installation Method C
Clamping
on the
short side
Installation Method D
Installation Method E
Note: The length of the clamp≥50mm.