Contec CPS-PCS341EC-DS1-1201 User manual

CONPROSYS
CODESYS EtherCAT master
CPS-PCS341EC-DS1 -1201
Hardware Manual
CONTEC CO., LTD.

To the customer
Before using the product, visit our
website to check the firmware version
and be certain to use the latest one.

CPS-PCS341EC-DS1-1201 Hardware Manual i
Check Your Package
Thank you for purchasing the CONTEC product. The product consists of the items listed below.
Check, with the following list, that your package is complete. If you discover damaged or missing
items, contact your retailer.
Product Configuration List
- Product [CPS-PCS341EC-DS1-1201]…1
- End Cover…1 (attached to the product)
- Product Guide…1
- Warranty Certificate…1
- Serial Number Label…1
- 3-pin Connector …1
- 6-pin Connector…1
- CODESYS Runtime License…1 (attached to the backside of the product)
*This product is verified in conformity with our recommended power supply. In case you use other power supplies, thus, it may not be
able to fulfil certification requirements. Please see the Contec website regarding power supply recommendation.
(http://www.contec.com)
Product
Guide
Warranty
Certificate
Product Guide Warranty Certificate Serial Number Label
Product
6-pin Connector
XXXXXXXXXXXXX
XXXXXXXXXXXXX
3-pin Connector
End Cover

ii CPS-PCS341EC-DS1-1201 Hardware Manual
Copyright
Copyright 2016 CONTEC CO., LTD. ALL RIGHTS RESERVED.
No part of this document may be copied or reproduced in any form by any means without prior written
consent of CONTEC CO., LTD.
CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this
document.
The information in this document is subject to change without notice.
All relevant issues have been considered in the preparation of this document. Should you notice an
omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD.
Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may
Trademarks
CODESYS®is a registered trademark of 3S-Smart Software Solutions GmbH.
This product is a registered trademark or trademark of CONTEC CO., LTD. Other company and
product names that are referred to in this manual are generally trademarks or registered trade trademark.

CPS-PCS341EC-DS1-1201 Hardware Manual iii
Table of Contents
Check Your Package................................................................................................................................i
Copyright.................................................................................................................................................ii
Trademarks..............................................................................................................................................ii
Table of Contents ...................................................................................................................................iii
1. Before Using the Product 1
About the Product ...................................................................................................................................1
Features.............................................................................................................................................1
How to use........................................................................................................................................2
Customer Support....................................................................................................................................3
Limited Two-Year Warranty ..................................................................................................................3
How to Obtain Service............................................................................................................................3
Safety Precautions...................................................................................................................................4
Safety Information ...........................................................................................................................4
Handling Precautions..............................................................................................................................4
2. Setup 7
Setup Procedure.......................................................................................................................................7
Installation............................................................................................................................................... 7
Mounting on and Removing from DIN Rail...................................................................................7
Installation Conditions...................................................................................................................11
Affixing and Detaching of the Stacking Modules........................................................................13
Cable Connection...........................................................................................................................16
Power Supply .................................................................................................................................17
LAN (LAN A, LAN B)..................................................................................................................17
RS-232C (COM)............................................................................................................................18
Digital Input (DI)...........................................................................................................................20
Digital Output (DO).......................................................................................................................21
Software Setup ...............................................................................................................................22
3. Nomenclature and Functions 23
Nomenclature of Components..............................................................................................................23
Component Functions ...........................................................................................................................24
Stack Bus........................................................................................................................................24
Maintenance Connector.................................................................................................................24
Power Connector (24VDC) ...........................................................................................................24
LED Indicator.................................................................................................................................25
Rotary Switch.................................................................................................................................26
Isolation Digital Input/ Digital Output Connector (DIO0, DIO1, DIO2, DIO3).........................26
LAN Port (LAN A, LAN B)..........................................................................................................27

iv CPS-PCS341EC-DS1-1201 Hardware Manual
DIP Switch......................................................................................................................................28
Power Switch..................................................................................................................................28
SD Slot............................................................................................................................................28
USB Port (USB) .............................................................................................................................28
RS-232C Interface (COM).............................................................................................................29
4. System Reference 31
Specification ..........................................................................................................................................31
Power Requirements.......................................................................................................................33
Physical Dimensions ......................................................................................................................34
5. Appendix 35
Battery....................................................................................................................................................35
6. List of Optional Products 37
DIN Rail Fitting Power Supply......................................................................................................37
Stacking Type Modules..................................................................................................................37

1 Before Using the Product
CPS-PCS341EC-DS1-1201 Hardware Manual 1
1. Before Using the Product
This chapter provides necessary information before using the product.
About the Product
This product is an EtherCAT Master controller with isolated digital input and output (Input: 4ch,
Output: 4ch), RS232C, and LAN interface.
You can affix the stacking devices of our CONPROSYS series as you desire. (Up to 32 devices)
* The total current consumption of the stacking devices should be less than 3.3A.
This product contains the CODESYS* Soft PLC.
You can create your own PLC program and run with the CODESYS software.
CODESYS is a device-independent PLC-programming system that is complied with the IEC 61131-3
standard and supports all standard programming languages such as ST or LD.
Features
- Collaborate with the CODESYS
This product features the CODESYS* Soft PLC.
CODESYS is a device-independent-PLC-programming system that is complied with the IEC 61131-3
standard and supports all standard programming languages such as ST or LD.
-Harmonize with EtherCAT Master
EtherCAT is a strong, efficient real-time Ethernet field bus system with an open protocol.
-Together with OPC-UA Server
OPC UA (Unified Architecture) is an advanced model of OPC specifications, which presents refined
capability of transmitting and receiving semantic description data. OPC-UA is a platform independent
standard based on TCP.
-Opto-coupler isolated input (Current sink output compliant), Opto-coupler isolated open collector
output (Current sink type)
With response speed 200μ sec, the product has 4 channels of opto-coupler isolated input (Current sink
output compliant), and opto-coupler isolated open collector output (Current sink type) respectively.
- Compact Design
Compact design, 44.7 (W) ×94.7 (D) ×124.8 (H) mm, features flexibility in installation.
- Adaptable to a wide range of temperature between -20 and +60°C
The product is capable of operating in the temperature between -20 and + 60°C. It can be installed in
the various environments.
- A powerful running platform without fan
The product contains the ARM®Cortex®-A8 processor (600MHz) and the DDR3 512MB system
memory.
- Decrease malfunctions or damages by bus isolation and surge protection. (Digital input/output)
Electrical isolation between the digital input/output and CPU can block up the electrical noise flow.

1 Before Using the Product
2CPS-PCS341EC-DS1-1201 Hardware Manual
- Installation easy with two pieces of terminal support and DIN rail
You can remove a terminal connector without a screwdriver so that it can shorten the time of the
replacement. As the product is mounted on the DIN rail, removing and replacing are easy as well.
- Equipped with the LED for an operation check
The product has the LED for an operation check, which helps you visually confirm the communication
status of each interface.
- No electrolytic capacitor
Without an electrolytic capacitor, which has a limited life, we are creating the product with a longer
life.
How to use
Visit our website for the CPS-PC Series system setup guide. (http://www.contec.com)

1 Before Using the Product
CPS-PCS341EC-DS1-1201 Hardware Manual 3
Customer Support
CONTEC provides the following support services for you to use CONTEC products more efficiently
and comfortably.
Web Site
Japanese http://www.contec.co.jp/
English http://www.contec.com/
Chinese http://www.contec.com.cn/
Latest product information
CONTEC provides up-to-date information on products.
CONTEC also provides product manuals and various technical documents in the PDF.
Free download
You can download updated driver software and differential files as well as sample programs available in
several languages.
Note. For product information
Contact your retailer if you have any technical question about a CONTEC product or need its price,
delivery time, or estimate information.
Limited Two-Year Warranty
CONTEC products are warranted by CONTEC CO., LTD. to be free from defects in material and
workmanship for up to two years from the date of purchase by the original purchaser.
Repair will be free of charge only when this device is returned freight prepaid with a copy of the
original
invoice and a Return Merchandise Authorization to the distributor or the CONTEC group office, from
which it was purchased.
This warranty is not applicable for scratches or normal wear, but only for the electronic circuitry and
original products. The warranty is not applicable if the device has been tampered with or damaged
through abuse, mistreatment, neglect, or unreasonable use, or if the original invoice is not included, in
which case repairs will be considered beyond the warranty policy.
How to Obtain Service
For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please
obtain a Return Merchandise Authorization number (RMA) from the CONTEC group office where you
purchased before returning any product.
* No product will be accepted by CONTEC group without the RMA number.
Liability
The obligation of the warrantor is solely to repair or replace the product. In no event will the warrantor
be liable for any incidental or consequential damages due to such defect or consequences that arise from
inexperienced usage, misuse, or malfunction of this device.

1 Before Using the Product
4CPS-PCS341EC-DS1-1201 Hardware Manual
Safety Precautions
Understand the following definitions and precautions to use the product safely.
Safety Information
This document provides safety information using the following symbols to prevent accidents resulting
in injury or death and the destruction of equipment and resources. Understand the meanings of these
labels to operate the equipment safely.
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury or in property damage.
Handling Precautions
- Do not use the product in locations exposed to a flammable or corrosive gas. It may cause explosion,
fire, electrical shock, or malfunction.
- Do not allow this device to come into contact with foreign substances (metal particles, flammable
substances, liquids, etc.) This can cause fire or electrical shock.
- Do not place this device in an unstable location or use incomplete mountings. This may cause the
device to fall.
- Be sure to connect the product to the stipulated power supply voltage. Connecting to a different
voltage might cause a fire or electrical shock.
- This product is not intended for use in aerospace, space, nuclear power, medical equipment, or other
applications that require a very high level of reliability. Do not use the product in such applications.
- If using this product in applications where safety is critical such as in railways, automotive, or disaster
prevention or security systems, please contact your retailer.
- Do not use or store this product in a location exposed to high or low temperature that exceeds range
of specification or susceptible to rapid temperature changes.
e.g. - Exposure to direct sun
- In the vicinity of a heat source
- Do not use this product in extremely humid or dusty locations. It is extremely dangerous to use this
product with its interior penetrated by water or any other fluid or conductive dust. If this product
must be used in such an environment, install it on a dust-proof control panel, for example.
- Do not use this product in the vicinity of devices that generate strong magnetic force or noise. Such
products will cause this product to malfunction.
- Do not use or store this product in the presence of chemicals.
- CONTEC reserves the right to refuse to service a product modified by the user.
- In the event of failure or abnormality (foul smells or excessive heat generation), unplug the power
DANGER
WARNING
CAUTION
DANGER
CAUTION

1 Before Using the Product
CPS-PCS341EC-DS1-1201 Hardware Manual 5
cord immediately and contact your retailer.
- To connect with peripherals, use a grounded, shielded cable.
- To clean this product, wipe it gently with a soft cloth dampened with either water or mild detergent.
Do not use chemicals or a volatile solvent, such as benzene or thinner, to prevent pealing or
discoloration of the paint.
- Avoid using or storing this product in locations subject to shock or vibration that exceeds range of
specification.
- Avoid transporting this products state to shock or vibration that exceeds range of specification.
Impact resistance: 15G (11ms) below
- Use the product in the specified operating condition (temperature, humidity, vibration and shock)
- Please be grounded (earth) always.
-Please adjust the air current to prevent the reject heat from the product staying around the product.
- When connecting cables, first check the shapes of connectors (such as USB connectors), and then
insert them in the correct orientation. After they are connected, do not put too much load on the
connected part. Doing so may result in poor contact or damage to this product and the connected part.
- Do not touch metal parts or terminals of the product with your hands in operation. Otherwise, this
product may malfunction, overheat, or cause a failure.
- To avoid electric shock, please do not touch the system with a wet hand.
- The specification of this product is subject to change without notice for enhancement and quality
improvement. Even when using this product continuously, be sure to read the manual of CONTEC’s
website and understand the contents.
- If you want to use in places where the influence of the overcurrent or overvoltage is, please select
appropriate surge protection device for all of the route (Power line, signal line, earth, etc.)
- Regardless of the foregoing statements, CONTEC is not liable for any damages whatsoever
(Including damages for loss of business profits) arising out of the use or inability to use this
CONTEC product or the information contained herein.
- When disposing this product, please comply with the municipal regulations and ordinances.
- Always attach the end cover while power is active.
FCC PART15 Class A Notice
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference at his own expense.
WARNING TO USER
Any changes or modifications not expressly approved by the party responsible for compliance could result in the user's
authority to operate the equipment.

1 Before Using the Product
6CPS-PCS341EC-DS1-1201 Hardware Manual

2 Setup
CPS-PCS341EC-DS1-1201 Hardware Manual 7
2. Setup
Setup Procedure
Follow the steps below to set up.
STEP1 Installation procedure
Proceed accordingly with the instruction to set up the product correctly.
STEP2 Cable connection
STEP3 Turning on the power.
Reconfirm that you have correctly followed steps 1and 2. Then, turn on the power.
If you find any errors or abnormalities after turning on the power, turn it off immediately
and check whether the setup has been properly conducted.
Installation
Mounting on and Removing from DIN Rail
Before installing the product, you need to unlock the fixed hook of the product.
How to unlock a fixed hook -1
(1) Stick a slotted screwdriver (the point should be smaller than 4.5mm) into a hole.
(see the figure below)
Figure 2.1. Unlock the fixed hook-1 < 1 / 2 >
(2) By using the screwdriver as leverage, move it upward in the direction of the arrow to unlock.
Figure 2.1. Unlock the fixed hook-1 < 2 / 2 >
Hole
Projection Tip
Projection Tip

2 Setup
8CPS-PCS341EC-DS1-1201 Hardware Manual
How to unlock a fixed hook -2
If your slotted screwdriver is not suitable for the hole.
(1) Place the slotted screwdriver (the point should be smaller than 8mm) as shown in the figure.
Figure 2.2. Unlock the fixed hook-2 < 1 / 2 >
(2) Rotate the screwdriver 90-degree in either direction.
Figure 2.2. Unlock the fixed hook-2 < 2 / 2 >
The point of the screwdriver
The point of the screwdriver

2 Setup
CPS-PCS341EC-DS1-1201 Hardware Manual 9
How to mount the product
(1) Pull down the fixed hook at the bottom to unlock.
Figure 2.3. Mount the product on the DIN Rail < 1 / 3 >
(2) Hang the product on the upper part of the DIN rail, and press it to the lower side of the DIN rail.
Figure 2.3. Mount the product on the DIN Rail < 2 / 3 >
(3) Push up the hook to lock.
Figure 2.3. Mount the producton the DIN Rail < 3 / 3 >
Confirm whether the product has been securely mounted onto the DIN rail.
CAUTION

2 Setup
10 CPS-PCS341EC-DS1-1201 Hardware Manual
How to remove the product
(1) Pull down the fixed hook at the bottom to unlock.
Figure 2.4. Remove the product from the DIN Rail < 1 / 2 >
(2) Pull the lower part of the product toward you and lift it up to remove.
Figure 2.4. Remove the product from the DIN Rail < 2 / 2 >

2 Setup
CPS-PCS341EC-DS1-1201 Hardware Manual 11
Installation Conditions
Installation orientation
You can position the product in the orientation shown below.
Other orientations could cause problems such as inadequate heat dissipation.
Vertical installation (Installation angle 0°)
Figure 2.5. Installation orientation
Make sure to gain proper space between the product and devices that generate heat or exhaust air so that
the ambient temperature stays in the range specified in the environment requirement.
- Recommended installation angle
Recommended installation angle is 0. Other angles may not satisfy the temperature specification of the
product.
- Ambient temperature
The ambient temperature is decided from the multiple measurement points which are a 50mm-distance
from the case. During the operation, adjust the air current to make certain that the temperatures
measured in the points stay within the specified temperature.
- Note that although the ambient temperature is within the specified range, an operational failure may
occur if there is other device generating high heat nearby; the radiation will influence the product to
increase its temperature.
- Do not install the product into the fully-sealed space except the case in which the internal temperature
is adjustable by equipment such as an air conditioner. Long-term usage might increase the temperature
and lead to a malfunction or other troubles.
- When using the product in a high temperature environment, its life time will be shorten. Perform the
forced air cooling to counteract.
CAUTION

2 Setup
12 CPS-PCS341EC-DS1-1201 Hardware Manual
Spaces between the product and surrounding objects (exemplar)
Without the stacking device(s)
Figure 2.6. Spaces between the product and surrounding objects (exemplar)
With the stacking device(s)
Figure 2.7. Spaces between the product and surrounding objects (exemplar)
50mm
50mm
50mm
50mm 50mm
*The measurement points are shown as the circles in the figures above.
50mm
50mm
50mm
50mm 50mm
*The measurement points are shown as the circles in the figures above.

2 Setup
CPS-PCS341EC-DS1-1201 Hardware Manual 13
Affixing and Detaching of the Stacking Modules
How to affix the stacking module
(1) First, remove the attached end cover of the product that is mounted on the DIN Rail.
Figure 2.8. Affixing the stacking module < 1 / 5 >
(2) Unlock the fixed hooks of the stacking module.
Figure 2.8. Affixing the stacking module < 2 / 5 >
(3) Engage the rail on the left side of the stacking module with the rail on the right side of the mounted
product or of the other modules. Then, slid the module all the way toward the DIN rail.
Figure 2.8. Affixing the stacking module < 3 / 5 >

2 Setup
14 CPS-PCS341EC-DS1-1201 Hardware Manual
(4) Lock the hooks of the stacking module.
Figure 2.8. Affixing the stacking module < 4/ 5 >
(5) Put back the end cover to the module.
Figure 2.8. Affixing the stacking module < 5 / 5 >