Contour Falcon 30 User manual

Fitting Instructions
Falcon 30 Shower Tray
SUITABLE for
showers with an
output of UP TO
15 litres per
minute
IMPORTANT to
protect the shower tray
from being marked
whilst being installed,
please cover with a
cardboard covering
For technical
assistance with your
installation or any other
technical help please
call: 0845 402 9924
Tray Standard Length Standard Width Cut Down To Cut Down To Cut Down To
FALC30-900x900 900mm 900mm - - -
FALC30-1000x1000 1000mm 1000mm - - -
FALC30-1300x700 1300mm 700mm 1200x700mm - -
FALC30-1400x800 1400mm 800mm 1300x800mm 1200x800 1100x800mm
FALC30-1500x700 1500mm 700mm 1400x700mm - -
FALC30-1800x700 1800mm 700mm 1700x700mm - -
FALC30-1800x800 1800mm 800mm 1700x800mm
ST90CPB-P-70 Gravity Waste
•Standard trap with 50mm water seal for use with a shower tray
with a 90mm diameter waste.
•Only 70mm in depth.
•110mm Chrome plated, brass flange and petal grid fitting.
•Flow rate approximately 35 litres per minute.
•1 ½” multi fit outlet, which can be swivelled to any desired angle.
•Simple to install.
Contour Showers, Siddorn Street, Winsford, Cheshire CW7 2BA
Telephone: [phone] Fax: [phone]
Email: [e-mail] Website: www.contour-showers.co.uk ISSUE 3
built-in independence
built-in independence
Contour Showers, Siddorn Street,
Winsford, Cheshire CW7 2BA
18
CS-CPR-14527-14
FALC30_40
PH
EN 14527:2016
CL 2
- Falcon 30 is a fully customisable
tray, that can be cut to almost any
specific length.
- An end cap is provided if you are
cutting a tray tdown by up to
300mm.
- See the table below to see how best
to achieve common non-standard
tray sizes.
- Falcon 30 trays are not handed.
Falcon 30 trays can be
pre-cut to a standard or
bespoke length at the
factory FREE OF CHARGE
when instructed at the time
of placing an order.

CUTTING TO LENGTH & END CAP DETAIL
- ALL Falcon 30 trays can be cut to length.
- An end cap is available for bath replacement
trays & trays which you intend to be cut to a
custom length.
- End cap NOT available for: 900x900 &
1000x1000.
- To be able to attach the end cap you MUST
NOT cut the tray down by more than 300mm
in length.
A. An end cap is used to conceal the cut end of
the tray to achieve a custom length shower tray &
to allow you to tile flush onto the tray edge & up
the wall.
B. The tray has 3 screw ports formed into the tray
underside. Using the screws provided screw the
end cap to the cut edge.
TIP: It may be necessary to file / grind the end of
the screw port channel to accept the screw.
C. Use a 2 part structural adhesive for composites
to attach the end cap to the cut end of the tray,
filling the screw ports & covering the screw heads
also to form a strong bond.
*Always follow the manufacturers directions.
D. Once set, apply a neat bead of white
antibacterial silicone sealant to complete the joint.
Push on overs caps are provided to conceal the
screw access holes.
1. Locate the Falcon 30 in the corner / alcove
which it is going to be finally positioned in.
2. Mark the shower trap position through the
trays waste & decide upon the position of the
waste pipe. Cut out the room flooring as required
to suit the trap & pipework using a suitable saw.
CONCRETE FLOOR: Excavate within your
marked trap position area to a sufficient depth
of approximately 75mm deep to accept the trap
body & pipework.
3. Place the ST90CPB-P-70 trap in position &
connect to the outlet pipework. Remove the traps
chrome plated flange & set aside, this will be
required later.
4. 4 x fixing brackets are provided to fix the
shower tray to the wall. Attach them to the tray
edges which will touch the walls as shown.
TIP: Use the bottom most hole of the bracket to
attach it to the tray & you will use the top 2 holes
to attach to the wall later.
5. Use a weak sand and cement mix to help
key the tray in position & to avoid any slippage
during installation. You may wish to apply a
unibond type sealant to the underside of the tray
to achieve good adhesion between the cement
& the tray.
1
2a 3
4568
A B C
FALCON 30 Shower Tray Fitting Instructions
Technical Helpline: 0845 402 9924
Concrete floor trap position
1
300mm MAX
Grind out where the circular
sections meet to accept the
end cap screws.
Wooden floor trap position
21a
Wooden floor,
level access
Concrete floor,
level access
1b
2
Level access
wooden floor
fitting example
7
Apply a silicone bead
to tray / flooring joint
Use a suitable plywood taking into account floorboard
& vinyl flooring thickness to achieve level access.
6. Use a spirit level to ensure the tray sits level on
the bathroom floor along all 4 edges. You may need
to pack beneath the tray to achieve this.
7. The trap can now be re-assembled by attaching
the trap chrome flange through the tray waste outlet
on to the trap body.
8. Secure the shower tray to the wall using the wall
brackets which you previously attached to the tray.
TIP: It may be necessary to recess the bracket into
the wall by removing some of the plaster.
YOU ARE NOW READY TO COMPLETE THE TILING
OF YOUR SHOWER AREA & FIT YOUR CHOICE OF
SHOWER DOORS.
LEVEL ACCESS INSTALLATIONS:
A Falcon 30 can be recessed into the floor to
achieve level access. Mark around the outer edge of
the shower tray as shown in 1 above.
1a. Excavate to a sufficient depth to accept the
30mm thick shower tray.
In a level access wooden floor the tray MUST be
supported around the outer edges.
*We DO NOT recommend cutting or notching floor joists as they
are important to the buildings structure.
1b. ENSURE the trays top edge will be level with
the floor covering when it is fitted in position, level
access in a wooden floor example shown.
Apply a silicone sealant bead to tray / flooring joint.