Contractors Wardrobe 7800 User manual

Contractors Wardrobe
®
, 26121 Avenue Hall, Valencia, CA 91355 | Phone: 661.257.1177 Fax: 661.257.4907 | CwDoors.com
Model 7800 / 8800
Reversible Top Rail Enclosure
Illustrated Installation
Instructions


1
Contractors Wardrobe
®
, 26121 Avenue Hall, Valencia, CA 91355 | Phone: 661.257.1177 Fax: 661.257.4907 | CwDoors.com
7800-8800_PRIN-2245-0519
Model 7800 / 8800
Illustrated Parts Breakdown (IPB)
NO. Q T Y. PART# PART DESCRIPTION
1 2 B3160 Wall Bracket
2 1 R2000 1” Round Tube Rail
3 2 R1000 Rail Stop
4 2 C1250 Rail/Fixed Panel Clamp
5 1 Glass Fixed Panel
6 1 Glass Sliding Door
7 4 W8140 Wheel Assembly
8 1 H9050 Hollow Door Pull
9 1 G1300 Sliding Door Guide
10 2 C1200 Glass-to-Wall Offset Bracket
NO. Q T Y. PART# PART DESCRIPTION
11 1 P4095 5/16” Splash Guard
(Model 7800)
1 P4200 3/8” Splash Guard
(Model 8800)
12 2 G5020 Setting Block
13 1 A7274 5/16” U-Channel (Model 7800)
1 A7276 3/8” U-Channel (Model 8800)
14 1 A7110 Dam Strip withTwo-WayTape
15 1 PCLS-98 Wall Polycarbonate with
Two-WayTape
2
Important Note: The configuration shown in these instructions may not match
the configuration you have ordered. The location of the Panel and Door may need
to be reversed to accommodate your specific requirements. Please install the
Panel and Door according to the configuration you have specified in your order.
31
10
56
8
15
11
14
9
12
13
7
3
1
4
Glass-to-Wall
Offset Bracket (#10)
Fixed Panel
(#5)

Contractors Wardrobe
®
, 26121 Avenue Hall, Valencia, CA 91355 | Phone: 661.257.1177 Fax: 661.257.4907 | CwDoors.com
7800-8800_PRIN-2245-0519
2
No. Qty. Description
#1 2 Wall Bracket
(Pre-assembled)
#2 1 1” Round Tube Rail
(Pre-assembled with Rail/
Fixed Panel Clamps (#4)
and one Rail Stop (#3))
#3 2 Rail Stop
#4 2 Rail/Fixed Panel Clamp
(Pre-assembled)
#5 1 Fixed Glass Panel
#6 1 Sliding Door
Congratulations on purchasing your new Cw®
tub/shower enclosure. Now that you have opened the
package, we want you to verify that you have all the
necessary hardware supplied with your enclosure.
Please read and understand these instructions in
their entirety prior to assembly, installation and
operation.
• Improper handling of the tempered glass can
cause the tempered glass to break.
• The shower glass should be at room temperature.
• Do not set tempered glass directly on hard
surfaces such as concrete, tile, porcelain, etc.
• At least two people are recommended for the
installation.
BE SAFE:
Always wear gloves and safety glasses whenever
drilling or cutting. (NOTE: Take extra care in handling
frameless tempered glass Panels. The corners of the
Panels can damage the tiling and floor coverings.
Do NOT allow the Panels to strike the tub/tile or
each other. Do NOT let the corners of the frameless
glass Panels strike any hard surface, wall or floor.
Tempered glass may be shattered in this manner.)
WARNING:
Manufacturer is not responsible for any damage to the
unit or personal property or personal injury caused
by improper handling or installation. Disregarding
these instructions will void your warranty and cause
potential water damage in your home. Tempered
glass cannot be cut. Install the tub/shower enclosure
on a surface that is level and able to accommodate
the weight of the unit. Make sure your tub/shower
curb has at least a 3” minimum flat surface for
installing this tub/shower enclosure. Remember
to ensure that there is sufficient structural support
behind the shower wall to hold the weight of the tub/
shower enclosure. If there is insufficient support,
then reinforce the shower walls with studs prior to
tub/shower enclosure installation. Please consult
local building codes and compliance standards prior
to installation and ensure conformity. Professional
installation is recommended.
PREPARATION:
Before beginning assembly of the product, make sure
all parts are present. Compare parts with the checklist
and package contents list (on pages 2 and 3). If any
parts are missing or damaged, do not attempt to
assemble the product. Contact our Customer Service
department with any questions or concerns you may
have about this product at 661.257.1177.
Note: Check the following conditions of the tub/
shower curb prior to installation (See Figure 1).
Tub/shower curb needs to be
at least 3” of level/flat area.
Curb
Figure 1
3”
Note: Do NOT use a razor blade to cut open the
packaging as you may scratch the contents.
Parts check list:

Contractors Wardrobe
®
, 26121 Avenue Hall, Valencia, CA 91355 | Phone: 661.257.1177 Fax: 661.257.4907 | CwDoors.com
7800-8800_PRIN-2245-0519
3
Tool check list (not included):
• Phillips screwdriver
• Level (preferably 18” or longer)
• Electric drill
• 1/8” drill bit (for fiberglass stall)
• 3/16” masonry drill bit (for tile stall)
• 7/64” drill bit
• 1/4” carbide drill bit
• Fine file
• Miter box and hacksaw (with 32-tooth blade)
• Pliers
• Pencil
• Caulking gun (with tube of clear tub/tile
silicone)
• Tape measure
• Safety glasses and gloves
• Scissors
• Painters tape
Parts check list (continued): Note: Screws and anchors available as part of
hardware kit only, not with individual parts.
Note: The rail and hardware parts are nested inside a
box with protective foam packaging (Parts #1, #2, #3,
#4, #7, #8, #9, #10, and #16). One Rail Stop (#3) and
two Rail/Fixed Glass Panel Clamps (#4) have been
pre-assembled on the 1” Round Tube Rail (#2) for
your convenience.
Note: If you ordered a custom unit, your parts may
be different based on what you ordered.
No. Qty. Description
#7 4 Wheel Assembly
#8 1 Hollow Door Pull
#9 1 Sliding Door Guide
#10 2Glass-to-Wall
Offset Bracket
# 11 1 Splash Guard
#12 2 Setting Block
#13 1 U-Channel
#14 1 Dam Strip
#15 1 Wall Polycarbonate
#16 1 Allen Wrench Set

Contractors Wardrobe
®
, 26121 Avenue Hall, Valencia, CA 91355 | Phone: 661.257.1177 Fax: 661.257.4907 | CwDoors.com
7800-8800_PRIN-2245-0519
4
Step 4 Fixed Panel installation
A. Remove the Finish Cap of the Rail/Fixed Clamps.
B. Attach the Rail/Fixed Panel Clamp to the
Fixed Panel.
C. The Rail/Fixed Panel Clamp may need to be
adjusted to align with the holes of the Fixed Panel
(See Figures 4a and 4b on page 5).
Top View
If the unit has clear glass it is reversible and can be
installed to the right or left side. The Mystique™or
patterned glass is not reversible, and the direction of
installation is specific to the configuration purchased.
The textured side of the Mystique™or patterned
tempered glass unit should always be installed
facing the outside of the unit (See Figure 2).
Step 2 Determining your configuration
Note: Views and directions given in these instructions
– left, right, front, back, etc. – are from outside the
enclosure, facing the tub/shower.
Top View
Figure 2
For Shower Head Left Configuration
Ensure that there is sufficient structural support
behind the shower wall to hold the weight of the tub/
shower enclosure. If there is insufficient support,
then reinforce the shower walls with studs prior to
tub/shower enclosure installation.
Install two Wheel Assemblies on the Sliding Door
using the two top holes. Once they are installed,
carefully place the Sliding Door into the enclosure,
setting it on protective material with the Wheel
Assemblies facing outward (See Figure 3).
Step 3 Wheel Assembly installation
Figure 3
Wheel
Assemblies
(#7)
Sliding Door
(#6)
#5
#5
#6
#6
After determining that your newly purchased
enclosure is the correct size, remove the existing
enclosure and all its parts. Remove all screw
anchors from the wall. Clean silicone sealant or
caulking and any other contaminants from tub/
shower and wall surfaces.
Step 1 Removing existing shower doors
1. Use the Allen Wrench to loosen and slide the
Rail/Fixed Panel Clamp to line up with both holes
on the Fixed Panel.
2. Make sure you tighten clamp when aligning
the holes.
Fixed
Panel
(#5)
Sliding
Door
(#6)
Fixed
Panel
(#5)
Sliding
Door
(#6)
For Shower Head Right Configuration

Contractors Wardrobe
®
, 26121 Avenue Hall, Valencia, CA 91355 | Phone: 661.257.1177 Fax: 661.257.4907 | CwDoors.com
7800-8800_PRIN-2245-0519
5
Screw on/off
Tube Rail (#2)
Rail/Fixed Panel
Clamp (#4)
Finish Cap
Figure 4b
D. Replace Finish Cap onto Rail/Fixed Panel
Clamps (See Figure 4a).
E. Install the other Rail Stop onto the 1” Tube Rail.
F. Slide on the two Wall Brackets to both ends of
the 1” Round Tube Rail. Use caution to prevent the
Wall Brackets from sliding off the 1” Round Tube Rail
(See Figure 5).
Figure 5
Rail/Fixed Panel
Clamps (#4)
Glass-to-Wall
Offset Brackets (#10)
Fixed Glass
Panel (#5)
Fixed Glass
Panel (#5)
Adjust
Set screw
View behind
clamp
Tube Rail (#2)
Screw
Adjust
G. Attach the Glass-to-Wall Offset Brackets to the
Fixed Panel (See Figure 5).
Figure 6
Fixed Glass Panel (#5)
U-channel (#13) Inside tub/shower
Curb
3”
H. Insert Setting Blocks into the U-Channel,
4” from each end.
I. Place U-Channel on tub/shower curb with a
minimum of 3” from the inside of tub/shower curb
(See Figure 6).
Figure 4a
Rail Stops (#3)
Wall Brackets (#1)

Contractors Wardrobe
®
, 26121 Avenue Hall, Valencia, CA 91355 | Phone: 661.257.1177 Fax: 661.257.4907 | CwDoors.com
7800-8800_PRIN-2245-0519
6
J. Insert assembled Fixed Panel into U-Channel.
K. Ensure the 1” Round Tube Rail is level and the
Fixed Panel is plumb.
L. Mark the position of both the left and the right
Wall Brackets by drawing around them. Then mark
both Glass-to-Wall Bracket holes using your pencil
(See Figure 7).
Figure 7
Wall Bracket
(#1)
1” Round Tube
Rail (#2)
Rail Stop (#3)
Glass-to-Wall
Offset Bracket
(#10)
M. Remove Fixed Panel, and set it out of the way
on protective material.
N. Remove one of the Wall Brackets and place it
over the round circle you drew when marking the
Rail height. Mark the holes to drill on both sides of
your enclosure (See Figure 8).
O. Drill holes for Wall Brackets and Glass-to-Wall
Brackets, and then insert the screw anchors.
P. Unscrew the threaded mounting plate from the
Wall Bracket. Then fasten the threaded mounting
plate to the wall (See Figure 9).
Figure 8
Figure 9
Threaded mounting
plate
Q. Slide the Wall Brackets on each end of the 1”
Round Tube Rail. Next, apply silicone to the full
length of the U-Channel to fill up approximately
1/4” of the inside of the U-Channel. Then place the
Fixed Panel in the U-Channel back in the designated
position.
R. Attach the Wall Brackets to the threaded
mounting plate on the wall. Then tighten with the
Allen Wrench (See Figure 10).
Wall Bracket
(#1)
Wall
Wall

Contractors Wardrobe
®
, 26121 Avenue Hall, Valencia, CA 91355 | Phone: 661.257.1177 Fax: 661.257.4907 | CwDoors.com
7800-8800_PRIN-2245-0519
7
E. Option A: To install the Sliding Door Guide
using screws, place it back on the marks you made,
then mark and drill the holes. Apply silicone to the
bottom of the Sliding Door Guide. Set into place
and secure with screws. Wipe excess silicone away.
Option B: To install the Sliding Door Guide
without using screws, apply silicone to the bottom
of the Sliding Door Guide and place it back on the
marks you made. Wipe excess silicone away. Use
painters tape to hold it in place until the silicone
dries (minimum 24 hours).
F. Replace the Sliding Door on the 1” Round Tube
Rail as you did in Step 5A, carefully setting the glass
into the Sliding Door Guide. Install the remaining
two Wheel Assemblies into the remaining holes on
the Sliding Door (See Figure 13).
1210
13.5
8
S. Attach Glass-to-Wall Bracket to wall.
T. Tighten the Finish Caps on the Rail/Fixed Panel
Clamps. You can use the smallest Allen Wrench as
a tightening tool by inserting it into the hole on the
side of the Finish Cap.
U. With the Fixed Panel now secured and in place,
you can now apply silicone to the vertical wall and
the bottom U-Channel areas inside and outside the
enclosure to help prevent water leakage.
Step 5 Sliding Door installation
D. Slide the Sliding Door Guide under the Sliding
Door, mark the position with the pencil, then
remove the Sliding Door and carefully set it inside
the enclosure (See Figure 12).
For Model 8800
(3/8”)
For Model 7800
( 5/16”)
Figure 11
Sliding Door
Guide (#9)
A. Step into the tub/shower enclosure. Carefully
lift the Sliding Door Panel, and place the Wheel
Assemblies onto the 1” Round Tube Rail.
B. Make sure the Sliding Door is level and plumb.
C. Take the Sliding Door Guide and make sure it is
set for the proper model. Look on the bottom side
and adjust if needed by pressing the black plastic
out and rotating the notch into the proper spot
based on the model. For Model 7800 (5/16”) use 8,
and for Model 8800 (3/8”) use 10 (See Figure 11).
Sliding
Door
Guide
(#9)
Sliding Door
(#6)
Figure 12
10
8
Figure 10
Allen Wrench
(#16)
Threaded mounting plate
Wall Bracket
(#1)
Figure 13
Wheel
Assemblies
(#7)
Sliding Door
(#6)
Sliding Door
Guide
(#9)
1” Round Tube
Rail (#2)

Contractors Wardrobe
®
, 26121 Avenue Hall, Valencia, CA 91355 | Phone: 661.257.1177 Fax: 661.257.4907 | CwDoors.com
7800-8800_PRIN-2245-0519
8
U-Channel
(#13)
Dam Strip
(#14)
Figure 14
Step 6 Dam Strip installation
1” Round Tube Rail
(#2)
Rail Stop
(#3)
Allen Wrench
(#16)
Figure 16
Remove the Two-Way Tape backing and position the
Dam Strip behind the U-Channel and butt it up to the
wall (See Figure 14).
Step 7 Hollow Door Pull installation
A. Unscrew the Hollow Door Pull to separate into
two pieces.
B. Remove two of the four vinyl gaskets.
C. Place the longer half with remaining two gaskets
through the hole in the Sliding Door (See Figure 15).
D. Replace the two gaskets you removed onto the
Hollow Door Pull, next to the glass, so that the
Sliding Door is between the vinyl gaskets (two
gaskets on each side of the glass).
E. Screw on the other end of the Hollow Door Pull
until it is tight against the gaskets up against the
glass of the Sliding Door (See Figure 15).
Step 8 Rail Stop adjustment
Figure 15
Sliding Door
(#6)
Vinyl
gaskets
Hollow Door Pull
(#8)
A. Slide the two Rail Stops in place on the 1”
Round Rail Tube to prevent the Sliding Door from
striking the walls.
B. Set the Rail Stops in place on the 1” Round Rail
Tube using an Allen Wrench to tighten the screw
inside each Rail Stop (See Figure 16).
Wall

Contractors Wardrobe
®
, 26121 Avenue Hall, Valencia, CA 91355 | Phone: 661.257.1177 Fax: 661.257.4907 | CwDoors.com
7800-8800_PRIN-2245-0519
9
Thank you for making Cw®a part of your home. We
invite you to visit our website at CwDoors.com for
more information about our extensive line of wardrobe
doors, room partitions and loft dividers, cabinet
doors and shower enclosures. Our line of products
features Duratuf®tempered safety glass, painted
glass, CwShield™protective coating and Duraflect®
copper-free mirrors.
IMPORTANT:
• The silicone should dry for 24 hours before
using the tub/shower.
• Do not open or close the Door with force as the
Door can be easily damaged.
• The use of acidic or alkaline cleaner will
damage the enclosure.
• For regular care, reference our Care and
Cleaning Instructions on our website
(CwDoors.com/How-To).
Step 10 Splash Guard installation
Install the Splash Guard to the back edge of the
Sliding Door (See Figure 18).
Figure 18
Step 9 Wall Polycarbonate installation
Remove the Two-Way Tape backing from the Wall
Polycarbonate. Attach the Wall Polycarbonate where
the Sliding Door makes contact with the wall (See
Figure 17 ).
Figure 17
Splash
Guard
(#11) Sliding Door
(#6)
Wall
Polycarbonate
(#15)
Wall
Fixed Panel
(#5)
Sliding Door
(#6)

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