Controlled power company UltraLITE Series User manual

1.5KW - 14KW
SINGLE PHASE
CENTRALIZED EMERGENCY LIGHTING INVERTER
112152-44
11/06/2020
MODEL ELU
OWNERS MANUAL
IMPORTANT - SAVE THESE INSTRUCTIONS - PLEASE READ THIS MANUAL
BEFORE USING EQUIPMENT
UltraLITE Series
TROY, MICHIGAN

PUBLISHED JUNE, 2010. ALL RIGHTS RESERVED: REPRODUCTION WITHOUT PERMISSION IS PROHIBITED
ABOUT THIS MANUAL
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required in this manual. Damage to the unit or personal harm could happen if proper pre-
cautions are not taken.
The following symbol indicates that there is a risk of electrical shock if proper precautions are
not followed. Only qualied personnel should perform the actions required in this manual.
Shock Hazard
Caution

TABLE OF CONTENTS
INTRODUCTION.......................................................................................................................................................5
RECEIVING THE INVERTER ...................................................................................................................................7
INSPECTION ......................................................................................................................................................7
STORAGE...........................................................................................................................................................7
INSTALLATION AND SAFETY PRECAUTIONS ......................................................................................................9
INSTALLATION .......................................................................................................................................................10
TOOLS REQUIRED AND INSTALLATION CHECKLIST ..................................................................................10
AC INPUT BREAKER, WIRING AND CURRENT MATRIX ..............................................................................10
AC OUTPUT BREAKER, WIRING AND CURRENT MATRIX .......................................................................... 11
CABINET DIMENSIONS, ACCESSES AND CLEARANCES............................................................................12
1.5KW - 3.5KW...........................................................................................................................................12
4.2KW - 7KW..............................................................................................................................................13
7.5KW-10KW - W/ EXT. BATTERY CABINET............................................................................................14
12.5KW-14KW - W/ EXT. BATTERY CABINET .........................................................................................15
BATTERY REQUIREMENTS............................................................................................................................16
BATTERY INSTALLATION AND WIRING .........................................................................................................18
INPUT AND OUTPUT CONDUIT ENTRY POINTS ..........................................................................................19
INPUT AND OUTPUT WIRING.........................................................................................................................20
OPTIONAL TIMED OFF BUS SET UP .............................................................................................................22
OPTIONAL EXTERNAL BYPASS INSTALLATION...........................................................................................25
BREAK BEFORE MAKE, 1.5-10KVA .........................................................................................................27
BREAK BEFORE MAKE, 1.5-10KVA - SYSTEM WIRING ......................................................................... 28
BREAK BEFORE MAKE, LLX AND GGX, 12.5KVA AND 14 KVA..............................................................29
BREAK BEFORE MAKE, LLX AND GGX, 12.5KVA AND 14 KVA - SYSTEM WIRING ............................. 30
MAKE BEFORE BREAK, 1.5-10KVA .........................................................................................................31
MAKE BEFORE BREAK, 1.5-10KVA - SYSTEM WIRING ......................................................................... 32
MAKE BEFORE BREAK, LLX AND GGX, 12.5KVA AND 14 KVA..............................................................33
MAKE BEFORE BREAK, LLX AND GGX, 12.5KVA AND 14 KVA - SYSTEM WIRING ............................. 34
OPTIONAL ZONESAVER 2 INSTALLATION ....................................................................................................35
OPTIONAL ZONESAVER-2, “LOCAL CONTROL OVERRIDE” INSTALLATION ......................................35
OPTIONAL ZONESAVER-2, “ZONE SENSING” INSTALLATION..............................................................36
MULTIPLE ZONESAVER-2 UNITS CONNECTED TO ONE INVERTER - WIRING DIAGRAM ................ 37
OPTIONAL REMOTE ANNUNCIATOR.............................................................................................................38
OTHER OPTIONAL DEVICES..........................................................................................................................41
OPTIONAL AUTOMATIC MESSAGE DIALER .................................................................................................41
OPTIONAL MULTIFUNCTION COMMUNICATIONS MODEM.........................................................................42
OPTIONAL REMOTE COMMUNICATIONS .....................................................................................................43
DIP SWITCH SET UP..............................................................................................................................................44
COMMUNICATIONS DESCRIPTION......................................................................................................................45
COMMUNICATIONS.........................................................................................................................................47
COMMUNICATIONS PROCEDURES ..............................................................................................................48
COMMUNICATIONS COMMANDS ..................................................................................................................49
START UP PROCEDURE .......................................................................................................................................52
OPERATION............................................................................................................................................................54
STANDARD MONITOR OPERATION...............................................................................................................54
INTELLISTAT TS MONITOR OPERATION.......................................................................................................56
BYPASS SWITCH - STANDARD MONITOR...........................................................................................................71
BYPASS SWITCH - INTELLISTAT MONITOR ........................................................................................................72
Table of Contents Page 2

MAINTENANCE PROCEDURES............................................................................................................................73
GENERAL MAINTENANCE .......................................................................................................................73
SYSTEM OPERATION...............................................................................................................................73
VISUAL INSPECTION................................................................................................................................73
GENERATOR TEST ...................................................................................................................................73
BATTERY MAINTENANCE ........................................................................................................................74
BATTERY TESTING - STANDARD MONITOR ..........................................................................................74
MANUAL BATTERY TEST - STANDARD MONITOR.................................................................................74
AUTOMATIC PERIODIC BATTERY TEST - STANDARD MONITOR ........................................................75
AUTOMATIC ANNUAL BATTERY TEST - STANDARD MONITOR............................................................75
CHANGING BATTERY TEST PARAMETERS - STANDARD MONITOR...................................................75
BATTERY TESTING - INTELLISTAT TS MONITOR .................................................................................77
MANUAL BATTERY TEST - INTELLISTAT TS MONITOR.........................................................................77
AUTOMATIC PERIODIC BATTERY TEST - INTELLISTAT TS MONITOR.................................................77
AUTOMATIC ANNUAL BATTERY TEST - INTELLISTAT TS MONITOR....................................................78
WARRANTY ............................................................................................................................................................80
CUSTOMER SUPPORT..........................................................................................................................................81
APPENDIX A ...........................................................................................................................................................82
CABINET OUTLINE..........................................................................................................................................83
1.5KW - 3.5KW...........................................................................................................................................83
4.2KW - 7KW..............................................................................................................................................84
7.5KW - 10KW WITH EXTERNAL BATTERY CABINET............................................................................85
12.5KW - 14KW WITH EXTERNAL BATTERY CABINET..........................................................................86
COMPONENT LOCATION DIAGRAM..............................................................................................................87
1.5KW - 3.5KW...........................................................................................................................................87
CONTROL MODULE - 1.5KW - 3.0KW, LLX-3.5KW and GGX-3.5KW......................................................88
4.2KW - 14KW............................................................................................................................................89
CONTROL MODULE - 4.2KW - 14KW, JJX-3.5KW and JYX-3.5KW ........................................................ 90
DIP SWITCH AND ALARM TERMINAL LOCATIONS....................................................................................... 91
OPTIONS INTERCONNECTION DIAGRAM ....................................................................................................92
ONE LINE DIAGRAM .......................................................................................................................................94
TABLE OF CONTENTS

5
INTRODUCTION
Controlled Power Company engineers and manufactures the industry’s highest quality centralized emergency light-
ing inverters, capitalizing on 4 decades of expertise. We have an enviable reputation for quality, which is reected
in the design, workmanship, and performance of our products.
Providing a seamless transfer to back-up power for your emergency lighting system, the UltraLITE is compatible
with all xtures including HID, metal halide, high-pressure sodium, quartz / mercury vapor, halogen, uorescent, and
incandescent lighting applications. The voltage regulation and performance characteristics of the UltraLITE o󰀨er a
signicant advantage over competing products.
Features & Benets
• Uninterrupted, regulated, continuous sinewave out-
put for use with “normally on” lighting xtures and
exit lamps. LED and HID compatible.
• Standby output for use with “normally o󰀨” emergen-
cy lighting xtures.
• Pulse width modulation and IGBT technology pro-
vide tight output voltage regulation.
• Delivers highly-ltered, regulated, and spike-free
power to emergency lighting xtures and “Life Safe-
ty” devices.
• True, online double-conversion topology provides
conditioned, regulated power and 100% reliability to
emergency lighting loads.
• Auxiliary input command.
• High-speed static bypass, and also a maintenance
bypass.
• System approved for 42k AIC rated source.
• Variable-range logic provides added security dur-
ing deep brownout conditions, without battery con-
sumption — thus assuring that the batteries will be
at full capacity for a power outage.
• Field-modiable distribution.
• Short-circuit protected.
• NEMA 1 enclosure.
• Generator-compatible.
• 4-stage, temperature compensating smart charge.
• Optional control device override (wall switch, occu-
pancy sensor, dimmer, etc).
• Optional zone sensing.
• Optional remote status panel and automatic phone
dialer.
• Optional network connectivity.
Safety
• UL 924 listed Emergency Lighting Equipment
• UL 924 listed Auxiliary Lighting and Power
Equipment
• UL 1778 listed Uninterruptible Power Supplies
• C-UL listed to CSA C22.2 No. 141-15 Emergency
Lighting Equipment
• C-UL listed to CSA standard C22.2 No. 107.1-01
General Use Power Supplies
• NFPA 101, NFPA 111, NEC, and local codes
Product Specications
• Input Operating Voltage Range: +12%, -30% typi-
cal, load-dependent without battery usage
• Input Frequency: 60 Hz, ± 2.5%
• Input Current Harmonic Distortion: <5% THD
• Input Power Factor Correction: > .99 PF
• Output Regulation: Typically better than ± 1.5%
• Overload Rating: Up to 125% for 30 cycles, 150%
for 4 cycles when fed from the AC power source,
or on battery (without use of static bypass).
• LED Inrush Rating: Peak overload capability up to
1400% to accommodate inrush current from LED-
xtures/drivers (without use of static bypass).
• Standard Unit Operating Temperature:
• UL 1778 and UL 924 Aux. listed at 0° C to
40° C.
• UL 924 Emergency Lighting Equipment listed
at 20° C to 30° C.
• C-UL listed to CSA C22.2 No. 141-15 at 20° C
to 30° C.
• Noise Attenuation: Common Mode: 120 dB,
Transverse Mode: 70 dB (Models supplied with
isolation transformer).
Standards
• ANSI / IEEE C62.41 Category B3
• NFPA 101 7.9.3.1.3
• NFPA 111 Stored Electrical Energy Emergency
and Standby Power Systems. Meets SEPSS /
ECE / Level 1 and Level 2 criteria for types O,
U, A, B, and 10; and Classes up to and including
Class 1.5
• NFPA 70 National Electric Code
• FCC Article 15, Subpart J, Class A
• IEC 519
• UL 924 Listed as “Emergency Lighting Equip-
ment” with 90 minutes at full output kW rating.
This 90 minute Emergency Lighting Inverter sys-
tem meets NFPA 101 and 111 standards, and is
NFPA compliant as “Life Safety Equipment in ac-
cordance with ANSI/NFPA 70 (NEC), Article 700.

6
INTRODUCTION CONTINUED
Display Monitor & Diagnostics
The UltraLITE’s full-featured monitoring system in-
cludes:
• Self-test diagnostics.
• Automatic battery test.
• Audible alarms.
• Protected ON / OFF switch.
• Push-to-test.
The UltraLITE also has a full complement of indicators:
• Percent load.
• High / low / normal input voltage.
• On battery.
• Percent of battery.
• Check battery.
• Bypass status.
• Alarm status.
Communications & Diagnostics
• Integral status and alarm panel.
• Remote communications via alarm signals or
RS232.
Batteries
• Integral 90 minute, maintenance-free batteries.
(Optional runtimes available including 30, 60, and
120 minutes.)
• Automatic, pre-programmed battery testing, includ-
ing self-diagnostics.
• Small footprint and self-contained batteries maxi-
mize oor space.
• Rapid recharge, per UL 924 requirements.
• UL 924 Listed as “Emergency Lighting Equipment”
with 90 minutes at full output kW rating. This 90
minute Emergency Lighting Inverter system meets
NFPA 101 and 111 standards, and is NFPA compli-
ant as “Life Safety Equipment in accordance with
ANSI/NFPA 70 (NEC), Article 700.
Advanced Digital Monitoring — The Intellistat TSTM
Available for all models.
The user-friendly Intellistat TS™monitor provides quick,
full-access to all of the inverter’s features, allows all
programming to be done directly from the touchscreen
display, and provides complete system diagnostics and
testing. A color, TFT, high resolution touch-screen dis-
play indicates all the electrical parameters, as well as
the functional status of the inverter. The touch-screen
display allows the entry of the date / time values, system
setpoints, and password information into the monitor,
without the need for an external computer and cable.
Advanced Digital Monitoring — The Intellistat
TSTM
The Intellistat TS’s features include:
• LCD display of all electrical parameters.
• NFPA-compliant automatic battery testing / log-
ging
• User-programmable automatic system testing.
• System alarm annunciation.
• Audible alarm with alarm silence.
• Alarm status display.
• Programmable alarm set-points.
• Date and time display.
• Auto-logging of test results and abnormal events.
• Multi-layer password protection.
• Programmable local interfaces.
• Logs up to 50 events.
• Non-volatile clock and memory.
• Remote monitoring capabilities.
• Optional reporting of test results via fax / e-mail /
voice / webpage.
• Optional status notication via e-mail / cell-phone.
Egress Lighting Integrity Test
This feature provides the industry’s most advanced
life safety system test available. The Intellistat TSau-
tomatically energizes all life safety circuits, regardless
of egress lighting design (“always on” or “normally o󰀨”)
during the required monthly and annual tests. The In-
tellistat TS then compares power consumption during
the test period with userdened load capacity, analyz-
es the data, and advises if service is required.
Automatic System Tests
The Intellistat TS automatically performs a userde-
ned (date and time) 5-minute system test every 30 or
90 days. It also performs user-dened (date and time)
30-, 60-, or 90-minute, or 2- or 4-hour annual system
tests. For all of these tests, the Intellistat TS logs the
test results with date and time, as well as a “pass” or
“fail” indication.
Manual System Tests
The Intellistat TS also allows the user to manually in-
voke a user-dened system test for 30-, 60-, or 90-min-
utes, as well as 2- or 4-hours. A 1-minute or 5-minute
manual test is also available for “spot inspections”.

7
RECEIVING THE INVERTER
INSPECTION, PLACEMENT, INSTALLATION, SETUP AND
START-UP SHOULD BE PERFORMED BY QUALIFIED
PERSONNEL ONLY
INSPECTION
Upon receipt of the lighting inverter, visually inspect the unit(s) for shipping damage. If shipping damage has
occurred, the purchaser should promptly notify the carrier and le a claim with the carrier. The factory should be
notied if the damages may impair the operation of the unit. Reference front cover or accompanying paper work
for factory contact information. DO NOT REMOVE THE DEBRIS SHIELD FROM THE TOP OF THE UNIT UNTIL
READY FOR START UP.
Note: Open the front door of the enclosure(s) and inspect inside the unit for shipping damage.
STORAGE
If it is necessary to store the unit, be sure to place it in a clean dry area. For extended storage, the batteries must
be charged for 24 hours every 6 months. Failure to do so will result in weak or bad batteries which WILL
NOT be covered under the warranty. Charging is accomplished by installing the batteries, turning the inverter on
and allowing it to run. See “Installation - Battery Installation” and “Battery Wiring” for details on installing batteries
and the “Start-up Procedure” for turning the inverter on. While storing disconnect the battery connector from
the inverter. Make sure proper ventilation is available any time the inverter is on.
IMPORTANT NOTICE
This shipment has been carefully inspected, checked and properly packaged at our company.
When it was delivered to the carrier it was in good condition and technically it became your property
at that time. Thus, any damage, whether obvious or hidden, must be reported to the transportation company
within FIVE days of receipt of the shipment at your premises to avoid forfeiting claims for damages.
FOR ALL SHIPMENTS DAMAGED IN TRANSIT
Leave the items, packing material and carton “AS IS”. Notify your carrier’s local o󰀩ce
and ask for immediate inspection of the carton and contents.
After inspection has been made by the carrier, and you have received acknowledgment in writing as to the
damage, notify our Customer Service Department to make any required repair arrangements.
It is your responsibility to follow the above instructions or the carrier will not honor any claims for damage.
Also, if there are any shortages or questions regarding this shipment, please notify us within FIVE days.
Please note that we cannot be responsible for any service work or back-charges unless authorized
by us in writing, before the work is performed.
WHILE IN STORAGE BATTERIES MUST BE CHARGED
FOR 24 HOURS EVERY 6 MONTHS. WHILE IN STORAGE
DISCONNECT THE BATTERY CONNECTOR FROM THE INVERTER.

8
RECEIVING THE INVERTER CONTINUED
***CAUTION***
CABINETS AND BATTERIES ARE EXTREMELY HEAVY
USE PROPER EQUIPMENT WHEN REMOVING
THE CABINETS FROM THE SKID
TOOLS REQUIRED:
1/2” Socket, Forklift, dolly.
Batteries on same pallet as the lighting inverter
1. Remove the plastic wrapping and banding and discard.
2. Remove batteries from pallet with the use of a dolly or other lifting device be sure to place them in a safe location.
3. To remove the lighting inverter from the pallet, rst remove the four 1/2” bolts that are securing the lighting
inverter cabinet to the pallet.
4. Using a forklift, place the forks securely under the lighting inverter from the front or back side.
5. Carefully lift the lighting inverter from the skid.
6. Set the lighting inverter cabinet down until you are ready for installation. Do not remove the debris shield
from the top of the unit until ready for start up.
Batteries on di󰀨erent pallet as the lighting inverter or batteries installed internally:
1. Remove plastic wrapping.
2. To remove the lighting inverter from the pallet, rst remove the four 1/2” bolts that are securing the lighting
inverter cabinet to the pallet.
3. Using a forklift, place the forks securely under the lighting inverter from the front or back side.
4. Carefully lift the lighting inverter from the skid.
5. Set the lighting inverter cabinet down until you are ready for installation.
REMOVING THE LIGHTING INVERTER FROM THE PALLET
*****SHOCK HAZARD*****
DO NOT SHORT BATTERY TERMINALS

9
INSTALLATION AND SAFETY PRECAUTIONS
This unit is intended for installation in a temperature controlled, indoor area free of conductive contaminants.
***** CAUTION *****
A BATTERY CAN PRESENT A RISK OF ELECTRICAL SHOCK AND HIGH SHORT CIRCUIT CURRENT.
THE FOLLOWING PRECAUTIONS SHOULD BE OBSERVED WHEN WORKING ON BATTERIES:
• REMOVE WATCHES, RINGS, OR OTHER METAL OBJECTS.
• USE TOOLS WITH INSULATED HANDLES.
• WEAR RUBBER GLOVES AND BOOTS.
• DO NOT LAY TOOLS OR METAL PARTS ON TOP OF BATTERIES.
• DISCONNECT CHARGING SOURCE PRIOR TO CONNECTING OR DISCONNECTING BATTERY
TERMINALS.
IMPORTANT SAFEGUARDS, READ AND FOLLOW ALL SAFETY INSTRUCTIONS.
SAVE THESE INSTRUCTIONS.
• FOLLOW ALL STANDARD AND LOCAL ELECTRICAL CODES.
• BE SURE INPUT POWER TO UPS IS PROPERLY GROUNDED.
• DO NOT ALLOW WATER OR FOREIGN OBJECTS TO GET INSIDE UPS.
• DO NOT PLACE OBJECTS OR LIQUIDS ON TOP OF THE UPS.
• DO NOT LOCATE UPS NEAR RUNNING WATER OR WHERE THERE IS EXCESSIVE HUMIDITY.
• DO NOT USE OUTDOORS.
• DO NOT MOUNT NEAR GAS OR ELECTRIC HEATERS.
• EQUIPMENT SHOULD BE MOUNTED IN LOCATIONS AND AT HEIGHTS WHERE IT WILL NOT READILY
BE SUBJECTED TO TAMPERING BY UNAUTHORIZED PERSONNEL.
• THE USE OF ACCESSORY EQUIPMENT NOT RECOMMENDED BY THE MANUFACTURER MAY CAUSE
AN UNSAFE CONDITION.
• DO NOT USE THIS EQUIPMENT FOR OTHER THAN INTEDED USE.
• SERVICING OF BATTERIES SHOULD BE PERFORMED OR SUPERVISED BY PERSONNEL
KNOWLEDGEABLE OF BATTERIES AND THE REQUIRED PRECAUTIONS.
• KEEP UNAUTHORIZED PERSONNEL AWAY FROM BATTERIES.
• DO NOT SHORT BATTERY TERMINALS.
• DO NOT DISPOSE OF BATTERY OR BATTERIES IN A FIRE. THE BATTERY MAY EXPLODE.
• ONLY REPLACE BATTERIES WITH IDENTICAL SPECIFICATION OF ORIGINAL BATTERIES SUPPLIED
WITH THE SYSTEM.
• DO NOT OPEN OR MUTILATE THE BATTERY OR BATTERIES. RELEASED ELECTROLYTE IS HARMFUL
TO THE SKIN AND EYES. IT MAY BE TOXIC.
• READ AND FOLLOW ALL SAFETY INSTRUCTIONS. SAVE THESE INSTRUCTIONS.
***** CAUTION *****
USE CAUTION WHEN HANDLING OR SERVICING BATTERIES. BATTERY ACID CAN CAUSE
BURNS TO SKIN AND EYES. IF ACID IS SPILLED ON SKIN OR IN THE EYES, FLUSH WITH
FRESH WATER AND CONTACT A PHYSICIAN IMMEDIATELY.
BATTERIES ARE VERY HEAVY. USE CAUTION WHEN LIFTING AND MOVING THEM.
INSTALLATION SHOULD ONLY BE PERFORMED BY AUTHORIZED PERSONNEL.
DIAGRAMS FOR WIRING BATTERIES ARE LOCATED ON THE BATTERY CABINET DOOR.
BE SURE TO WIRE BATTERIES PROPERLY. IMPROPER WIRING CAN CAUSE DAMAGE TO
THE BATTERIES. WIRING SHOULD ONLY BE PERFORMED BY AUTHORIZED PERSONNEL.

10
INSTALLATION
_______ Phillips Head Screw Driver, 3/16” Allen wrench (for input/output terminal blocks).
_______ For eld wiring size, based on amperage and breaker sizes in table below. Units are rated for operation
up to 40 deg. C. Amb. Refer only to the matrix below for the service panel AC breaker size. The unit
comes standard with terminals for hard wire installation.
_______ Lighting Inverters require a ground wire. The grounded supply conductor (Neutral) wire should be the
same size as the input feed wires. The ground wire should be installed in accordance to NEC code.The
ground that feeds the Lighting Inverter should be of good integrity and dedicated to the Lighting Inverter.
The run should be as short as possible. Conduit cannot be used for the grounding of the circuit.
_______ When wiring batteries be sure to use insulated tools for safety.
Reference: NEC ARTICLE 250
NOTE: Input currents alone are maximum at full load, and when batteries are in recharge mode.
INPUT MATRIX (KVA=KW)
INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT
VOLTAGE CURRENT BREAKER CURRENT BREAKER CURRENT BREAKER CURRENT BREAKER
120V 21.1 25 28.2 35 37.1 50 42.3 50
277V 9.6 15 12.9 15 15.7 25 19.5 25
120/208V ---- ---- ---- ---- 21 30 23.9 30
120/240V ---- ---- ---- ---- 18.2 30 20.7 30
INPUT MATRIX (KVA=KW)
INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT
VOLTAGE CURRENT BREAKER CURRENT BREAKER CURRENT BREAKER CURRENT BREAKER CURRENT BREAKER
120V 48.5 70 56.6 80 ---- ---- ---- ---- ---- ----
277V 21 30 25.1 35 31.5 50 36.6 50 38.9 50
120/208V 28 40 32.7 50 41.9 60 47.8 70 50.7 70
220V 27 35 30.9 50 40.5 60 46.1 70 49 70
120/240V 24.3 40 28.3 50 36.3 60 414.4 70 43.9 70
347V 17.1 25 19.6 30 25.6 35 29.3 40 31.1 40
480V 12.4 20 14.2 20 18.5 25 21.1 30 22.4 30
600V 9.9 15 11.3 15 14.8 20 16.9 25 18 25
INPUT MATRIX (KVA=KW)
INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT
VOLTAGE CURRENT BREAKER CURRENT BREAKER CURRENT BREAKER CURRENT BREAKER CURRENT BREAKER
120V ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
277V 43.4 60 50.2 70 61.5 80 66 90 68.2 90
120/208V 56.6 80 65.4 90 80 100 85.9 125 88.8 125
220V 54.7 80 63.2 90 77.4 100 83.1 125 85.9 125
120/240V 49 80 56.6 90 69.3 100 74.4 125 77 125
347V 34.7 50 40.1 60 49.1 60 52.7 70 54.5 70
480V 25.2 35 29 40 35.5 45 38.1 50 39.4 50
600V 20 30 23.2 30 28.4 35 30.5 40 31.5 40
1.5KVA/KW
2.2KVA/KW
3KVA/KW
3.5KVA/KW
14KVA/KW
7.5KVA/KW
4.2KVA/KW
5KVA/KW
6KVA/KW
7KVA/KW
10KVA/KW8.5KVA/KW
13.5KVA/KW
12.5KVA/KW
AC INPUT BREAKER, WIRING AND CURRENT MATRIX
The ILS AC inverter systems must be located and installed conforming to CAN/CSA-C282-05
Emergency Electrical Power Supply for Buildings and CSA standard C22.1.
This unit is intended for installation in a temperature controlled, indoor area free of conductive contaminants.
TOOLS REQUIRED AND INSTALLATION CHECKLIST
NOTE: LLX AND GGX
MODELS - REQUIRE
AN INPUT NEUTRAL

11
INSTALLATION CONTINUED
AC OUTPUT BREAKER, WIRING AND CURRENT MATRIX
1.5KVA/KW 2.2KVA/KW 3KVA/KW 3.5KVA/KW 4.2KVA/KW 5KVA/KW 6KVA/KW
OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT
VOLTAGE CURRENT CURRENT CURRENT CURRENT CURRENT CURRENT CURRENT
120V 12.5 18.3 25 29.2 35 41.7 -----
277V 5.4 810.8 12.6 15.16 18.1 21.7
120/277V * 12.5 / 5.4 18.3 / 7.8 25 / 10.8 29.2 / 12.6 35 / 15.6 41.7 / 18.1 50 / 21.7
120/208V ------- ------- 14.4 16.8 20.19 24 28.8
120/240V ------- ------- 12.5 14.6 17.5 20.8 25
120/347V* ------- ------- ------- ------- 35 / 12.1 41.7 / 14.4 50 / 17.3
127/220V* ------- ------- ------- ------- 33.1 / 19.1 39.4 / 22.7 47.2 / 27.3
7KVA/KW 7.5KVA/KW 8.5KVA/KW 10KVA/KW 12.5KVA/KW 13.5KVA/KW 14KVA/KW
OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT
VOLTAGE CURRENT CURRENT CURRENT CURRENT CURRENT CURRENT CURRENT
120V ----- ----- ----- ----- ----- ----- -----
277V 25.3 27.1 30.7 36.1 45.1 48.7 50.4
120/277V * 58.3 / 25.3 62.5 / 27.1 70.8 / 30.7 83.3 / 36.1 104.2 / 45.1 112.5 / 48.7 116.7 / 50.4
120/208V 33.7 36.1 40.9 48.1 60.1 64.9 67.3
120/240V 29.2 31.3 35.4 41.7 52.1 56.3 58.3
120/347V* 58.3 / 20.2 62.5 / 21.6 70.8 / 24.5 83.3 / 28.8 104.2 / 36 112.5 / 38.9 116.7 / 40.3
127/220V* 55.1 / 31.8 59.1 / 34.1 66.9 / 38.6 78.7 / 45.5 98.4 / 56.8 106.3 / 61.4 110.2 / 63.6
OUTPUT MATRIX (KVA=KW)
OUTPUT MATRIX (KVA=KW)
The ILS AC inverter systems must be located and installed conforming to CAN/CSA-C282-05
Emergency Electrical Power Supply for Buildings and CSA standard C22.1.
This unit is intended for installation in a temperature controlled, indoor area free of conductive contaminants.
MINIMUM CHARGE TIME FOR FULL BATTERY CAPACITY = 24 HOURS

12
INSTALLATION CONTINUED
1.5KW - 3.5KW
LIGHTING INVERTER PLACEMENT
Refer to the drawing below for installation clearances and ventilation requirements. The lighting inverter should be
placed in a dry, well ventilated or temperature controlled area. Be sure not to block any fan or air inlet areas of the
lighting inverter. Doing so will cause damage to the unit.
0.822 34.146
71.895
3.000
EXHAUST AIR
AIR
INLETS
1.935
Ø 0.438
4-PLACES
19.250
No side access required
WEIGHT WITH
BATTERIES
No side access required
DOOR SWING 35"
23.789
36.000
Minimum 12" clearance
for exit air flow and top
feed conduit entry / exit.
1.5KVA/KW 2.2KVA/KW 3.0KVA/KW 3.5KVA/KW
90m / 1081lbs.
BTU'S/HR:511
90m / 1081lbs.
BTU'S/HR:750 BTU'S/HR:1023 BTU'S/HR:1194
90m / 1256lbs. 90m / 1256lbs.
This unit is intended for installation in a temperature controlled, indoor area free of conductive contaminants.
CABINET DIMENSIONS, ACCESSES AND CLEARANCES

13
CABINET DIMENSIONS, ACCESSES AND CLEARANCES
4.2KW - 7KW
LIGHTING INVERTER PLACEMENT
Refer to the drawing below for installation clearances and ventilation requirements. The lighting inverter should be
placed in a dry, well ventilated or temperature controlled area. Be sure not to block any fan or air inlet areas of the
lighting inverter. Doing so will cause damage to the unit.
INSTALLATION CONTINUED
0.822 34.146
79.895
3.000
1.935
Ø 0.438
4-PLACES
19.250
WEIGHT WITH
BATTERIES
SPEC
TAG
-RISKOFELECTRICAL SHOCK-
HAZARDOUSLIVEPARTINSIDE THIS UNIT ARE
ENERGIZEDFROMTHEBATTERY SUPPLY EVEN
WHENTHEINPUTAC POWER IS DISCONNECTED.
INTENDEDFORUSEIN A
CONTROLLEDENVRONMENT.
CAUTION
EXHAUST AIR
12" MINIMUM
AIR
INLETS
No side access required
No side access required
DOOR SWING 35"
23.789
36.000
Minimum 12" clearance
for exit air flow and top
feed conduit entry / exit.
BTU'S/HR:3342BTU'S/HR:2864
90m / 2254lbs.90m / 2254lbs.
7.0KVA/KW6.0KVA/KW
BTU'S/HR:2005 BTU'S/HR:2387
90m / 1735lbs.90m / 1645lbs.
5.0KVA/KW4.2KVA/KW
This unit is intended for installation in a temperature controlled, indoor area free of conductive contaminants.

14
INSTALLATION CONTINUED
CABINET DIMENSIONS, ACCESSES AND CLEARANCES
7.5KW-10KW - W/ EXT. BATTERY CABINET
LIGHTING INVERTER PLACEMENT
Refer to the drawing below for installation clearances and ventilation requirements. The cabinets should be placed
in a dry, well ventilated or temperature controlled area. Be sure not to block any fan or air inlet areas of the lighting
inverter. Doing so will cause damage to the batteries.
1.749
27.14634.146
3.000
0.822
79.895
1.935
Ø 0.438
4-PLACES
19.250
WEIGHT WITH
BATTERIES
AIR
INLETS
AIR
INLETS
EXHAUST AIR
12" MINIMUM
DOOR SWING 35"
65.000
23.789
29.000
36.000
DOOR SWING 29" BATTERY CABINET
Minimum 12" clearance
for exit air flow and top
feed conduit entry / exit.
No side access required
No side access required
BTU'S/HR:4774BTU'S/HR:4058BTU'S/HR:3581
90m / 2808lbs. 90m / 2898lbs. 90m / 3298lbs.
10.0KVA/KW8.5KVA/KW7.5KVA/KW
This unit is intended for installation in a temperature controlled, indoor area free of conductive contaminants.

15
CABINET DIMENSIONS, ACCESSES AND CLEARANCES
12.5KW-14KW - W/ EXT. BATTERY CABINET
INSTALLATION CONTINUED
23.790
Ø 0.438
19.250
34.146
3.000
0.822
79.895
1.935
22.250
DOOR SWING 35"
1.749
DOOR SWING 35"
34.146
72.000
26.789
36.000
36.000
AIR
INLETS
WEIGHT WITH
BATTERIES
CAUTION
-RISKOFELECTRICAL SHOCK-
HAZARDOUSLIVEPARTINSIDE THIS UNIT ARE
ENERGIZEDFROMTHEBATTERY SUPPLY EVEN
WHENTHEINPUTAC POWER IS DISCONNECTED.
INTENDEDFORUSEIN A
CONTROLLEDENVRONMENT.
AIR
INLETS
SPEC
TAG
AIR FLOW
8-PLACES
Minimum 12" clearance
for exit air flow and top
feed conduit entry / exit.
No side access required
No side access required
BTU'S/HR:6684BTU'S/HR:6445BTU'S/HR:5967
90m / 4124lbs. 90m / 4134lbs. 90m / 4576lbs.
14.0KVA/KW13.5KVA/KW12.5KVA/KW
This unit is intended for installation in a temperature controlled, indoor area free of conductive contaminants.
LIGHTING INVERTER PLACEMENT
Refer to the drawing below for installation clearances and ventilation requirements. The cabinets should be placed
in a dry, well ventilated or temperature controlled area. Be sure not to block any fan or air inlet areas of the lighting
inverter. Doing so will cause damage to the batteries.

16
INSTALLATION CONTINUED
Batteries of a specic manufacturer and model are required to maintain the system’s UL
924 listing. Use of batteries not recognized in the product’s UL report will void its listing.
BATTERIES FOR ELU’S RATED FOR 90 MINUTES
MANUFACTURER A/H BATTERY MODEL NUMBER FOR USE WITH MODELS RATED (QTY)
CSB 40 GP12400 1.5kW (10)
Power Battery
DEKA
CSB
Leoch
55
PRC/TC-1255
45HR2000
HRL12200
XP12210FR
1.5kW (10); 2.2kW (10)
Power Battery
DEKA
DEKA
GNB
CSB
Leoch
90
PRC/TC-1290
24HR3000
HR3000
S12V285/S12V285F
HRL-12280
XP12300FR
3.0kW (10); 3.5kW (10); 6kW (20);
7.0kW (20); 10kW (30); 12.5kW (40)
Power Battery
DEKA
DEKA
Northstar
CSB
Leoch
100
PRC/TC-12100
27HR3500
HR3500
NSB12-400
HRL12330
XP12350FR
1.5kW (10); 2.2kW (10); 3.0kW (10);
3.5kW (10); 4.2kW (10); 6.0kW (20);
7.0kW (20); 7.5kW (20); 8.5kW (20);
10kW (30); 14kW (40)
Power Battery
DEKA
DEKA
CSB
Leoch
120
PRC/TC-12120
31HR4000
HR4000
HRL12390
XP12400FR
1.5kW (10); 2.2kW (10); 3.0kW (10);
3.5kW (10); 4.2kW (10); 5kW (10);
6.0kW (20); 7.0kW (20); 7.5kW (20);
8.5kW (20); 10kW (20); 13.5kW (30)
Power Battery
DEKA
CSB
Leoch
150
PRC/TC-12150
31HR5000
HRL12540
XP12540FR
1.5kW (10); 2.2kW (10); 3.0kW (10);
3.5kW (10); 6.0kW (20); 7.0kW (20);
7.5kW (20); 8.5kW (20); 10kW (20);
BATTERY REQUIREMENTS
MINIMUM CHARGE TIME FOR FULL BATTERY CAPACITY = 24 HOURS

17
BATTERIES FOR ELU’S RATED FOR 30 MINUTES
MANUFACTURER A/H BATTERY MODEL NUMBER FOR USE WITH MODELS RATED (QTY)
CSB
Leoch 26 GP12260 LP1226 1.52kW (10)
CSB 40 GP12400
2.2kW (10); 3.0kW (10); 3.5kW (10);
6.0kW (20); 7.0kW (20); 7.5kW (20);
8.5kW (30)
DEKA
CSB
Leoch
35
U1HR1500
HRL12150
XP12150FR
1.5kkW (10); 2.2kW (10); 3.0kW (10)
Power Battery
DEKA
CSB
Leoch
55
PRC/TC-1255
45HR2000
HRL12200
XP12210FR
3.5kW (10); 4.2kW (10); 5.0kW (10)
Power Battery
DEKA
DEKA
GNB
CSB
Leoch
90
PRC/TC-1290
24HR3000
HR3000
S12V285/S12V285F
HRL12280
XP12300FR
5.0kW (10) 6.0kW (10); 7.0kW (10);
7.5 kW (10); 8.5kW (10); 13.5kW (20);
14kW (20)
Power Battery
DEKA
DEKA
Northstar
CSB
Leoch
100
PRC/TC-12100
27HR3500
HR3500
NSB12-400
FRL12330
XP12350FR
10kW(10); 12.5kW(10); 13.5kW(10),
14kW (10)
GNB 35 S12V120/S12V120F 2.2kW (10); 3.0kW (10)
GNB 55 S12V170/S12V120F 3.5kW (10); 4.2kW (10)
GNB
CSB
DEKA
Leoch
150
S12V500/S12V500F
HRL12540
HR5000
XP12540FR
7.0kW (10); 7.5kW (10); 8.5kW (10);
10.0kW (10); 12.5kW (10); 13.5kW (10);
14.0kW (10)
BATTERY REQUIREMENTS
INSTALLATION CONTINUED
Batteries of a specic manufacturer and model are required to maintain the system’s UL
924 listing. Use of batteries not recognized in the product’s UL report will void its listing.
MINIMUM CHARGE TIME FOR FULL BATTERY CAPACITY = 24 HOURS

18
INSTALLATION CONTINUED
BATTERY WIRING 1.5KW - 14KW
The DC voltage for the system is 120V. Batteries are wired as shown in the diagram on the inner door of the inverter
or battery cabinet. Included with the lighting inverter is a kit for the wiring. Follow the steps and the corresponding
diagram on the inner door of the inverter or battery cabinet, noting the di󰀨erent lengths and labels of wire.
1. Place batteries in the lower section of the lighting inverter or into the external battery cabinet as shown in the
wiring diagram. Battery orientation is important. Install only as shown.
2. Locate the proper sections of wire that correspond to the wiring diagram.
3. Wire the batteries as shown, taking note of the polarity.
4. Once the batteries are wired, use a volt meter to measure the positive and negative leads, verify the polarity.
The voltmeter should read approximately +120VDC. If it is di󰀨erent recheck the wiring and test again.
5. DO NOT PLUG IN DC CONNECTOR UNTIL READY TO APPLY AC POWER. Insert the DC male connector
into the DC female connector on the lighting inverter.
TEMPERATURE COMPENSATED CHARGING SYSTEM
The unit is equipped with an ambient compensated charging system the automatically adjusts the charging voltage
dependent and the ambient temperature detected by probe located next to the battery. For units where the battery
is in the inverter cabinet, the probe is already mounted. If not, the probe should be mounted on the top most bat-
tery shelve on top of a battery. Ty-wrap the probe to a battery cable. For units with a separate battery cabinet, the
probe needs to be positioned as shown on the battery wiring drawings on the inner door of the inverter or battery
cabinet as part of the battery installation. The probe is coiled up in the inverter cabinet ready be shed through to
the battery cabinet. The probe should be mounted on the top most battery shelve on top of a battery. Ty-wrap the
probe to a battery cable.
BATTERY INSTALLATION AND WIRING
BATTERY INSTALLATION
Batteries must be installed with the proper orientation. Note the orienation shown on the battery wiring diagrams at-
tached to the inner door of the inverter or battery cabinet. Battery hold down brackets are not standard equipment.
If the battery bracket option was purchased, there will be a bracket installation diagram included with the brackets
supplied. See "Installation and Safety Precautions".
The minimum DC bus voltage to turn the unit on is 105VDC.
Batteries of a specic manufacturer and model are required to maintain the system’s UL
924 listing. Use of batteries not recognized in the product’s UL report will void its listing.
MINIMUM CHARGE TIME FOR FULL BATTERY CAPACITY = 24 HOURS
REFER TO THE BATTERY WIRING DIAGRAM ON THE INNER DOOR OF THE INVERTER OR BATTERY CABINET
REFER TO THE BATTERY WIRING DIAGRAM ON THE INNER DOOR OF THE INVERTER OR BATTERY CABINET

19
INSTALLATION CONTINUED
*** WARNING ***
RISK OF ELECTRICAL SHOCK
THE LIGHTING INVERTER RECEIVES POWER FROM MORE THAN ONE SOURCE. BE
SURE ALL UTILITY CIRCUIT BREAKERS ARE IN THE OFF POSITION AND
THE BATTERY CONNECTOR IS UNPLUGGED BEFORE SERVICING.
INPUT AND OUTPUT CONDUIT ENTRY POINTS
DOOR SWING 35"
INPUT/OUTPUT
CONDUIT ACCESS
TOP VIEW
INPUT/OUTPUT
CONDUIT ACCESS
Do not remove the debris shield from the top
of the unit until ready for start up.

20
Pre-punched conduit knockout.
IN
INPUT
OUTPUT
K3
K1
K2
1
4
1
5
1
3
L1 L2 X1 XN X2
G
X1A
CONTROL
MODULE
INPUT/OUTPUT
WIREWAY
LOCATIONS
X1
X2
XN
OUTPUT
DISTRIBUTION
TERMINALS
OPTIONAL OUTPUT
BREAKERS MAXIMUM
(20) 1-POLE
(10) 1-POLE W/ALARM
G
HNH1
ON BUSS
COMMON NEUTRAL
(OFF & ON BUSS)
OFF BUSS OUTPUT
(OPTIONAL)
X2A
INPUT AND OUTPUT LOCATIONS TYPICAL ALL SIZES
OUTPUT DISTRIBUTION
TERMINALS
PK9 WIRE RANGE
#10-14 AWG,
TORQUE=20 IN. LB.
#8, TORQUE=25 IN. LB.
#4-6 AWG, TORQUE=35 IN. LB.
CU BAR WITH TA-2/0
WIRE RANGE #14-2/0
TORQUE=120 IN LB.
(300A MAX.)
DC FUSE
CAUTION - HIGH VOLTAGE
-+
AT DC FUSE
INSTALLATION CONTINUED
INPUT AND OUTPUT WIRING
OUTPUT DISTRIBUTION
Termination for hardwired connection is standard.
Distribution has 20 available spaces for circuit breakers.
Optional output circuit breakers -
- without trip indicator alarm (un-monitored) = 20 spaces available.
- with trip indicator alarm (monitored) = 13 spaces available if 120V or 277V.
10 spaces available if 347V.
Single pole breakers take up one space, two pole and monitored single pole breakers take up to two spaces.
Do not exceed 20 spaces.
Lighting Inverter Wiring With Distribution
Input wiring is performed at the input terminal strip. Output wiring is performed at the output terminal strip and ter-
minated at the distribution breakers on the front panel. It is recommended that all wiring is performed according to
NEC standards and local codes. NOTE: On units with 120/208V or 120/240V outputs the loads must be split
evenly between X1 - XN and X2 - XN. This also applies to X1A - XN and X2A - XN where applicable.
120/208V X1-XN=120V X2-XN=120V X1-X2=208V
120/240V X1-XN=120V X2-XN=120V X1-X2=240V
120/277V X1-XN=120V X2-XN=277V
120/347V X1-XN=120V X2-XN=347V
120/208V X1A-XN=120V X2A-XN=120V X1A-X2A=208V
120/240V X1A-XN=120V X2A-XN=120V X1A-X2A=240V
120/277V X1A-XN=120V X2A-XN=277V
120/347V X1A-XN=120V X2A-XN=347V
OUTPUT
OFF BUS OUTPUT
   
   
   
   
   
INPUT WIRE MUST BE COPPER
*** WARNING ***
RISK OF ELECTRICAL SHOCK
THE LIGHTING INVERTER RECEIVES POWER FROM MORE THAN ONE SOURCE.
BE SURE ALL UTILITY CIRCUIT BREAKERS ARE IN THE OFF POSITION AND
THE BATTERY CONNECTOR IS UNPLUGGED BEFORE SERVICING.
NOTE: LLX AND GGX
MODELS - REQUIRE AN
INPUT NEUTRAL