Frecon FR500A Series User manual

FR500A&FR510A Series Vector Control Inverter
- 1 -
Preface
Thank you for choosing FRECON developed and produced FR500A&FR510A series
vector control inverter.
FR500A&FR510A series vector control inverter is mainly positioned as a high-end market for
OEM customers and the specific requirements of fan and pump load applications，its flexible design,
both embedded SVC and VF control in one, can be widely used for speed control accuracy, torque
response speed, low-frequency output characteristics and other situations with higher requirements.
This user manual supplies a detailed description of FR500A &FR510A series vector control
inverter includes product characterization, structural features, parameter setting, operation and
commissioning, inspection maintenance and other contents. Be sure to carefully read through the
safety precautions before use, and use this product on the premise that personnel and equipment
safety is ensured.
IMPORTANT NOTES
◆To illustrate the details of the products，pictures in this manual based on products with outer
casing or safety cover being removed. When using this product, please be sure to well install
outer casing or covering by the rules, and operating in accordance with the manual contents.
◆The illustrations this manual for illustration only and may vary with different products you have
ordered.
◆The company is committed to continuous improvement of products, product features will
continue to upgrade, the information provided is subject to change without notice.
◆If you are using have questions, please contact our regional agents or our customer service
center. Customer Service Tel [phone].
◆The company's other products please visit our website. http://www.frecon.com.cn

FR500A&FR510A Series Vector Control Inverter
- 2 -
Contents
PREFACE............................................................................................................................................................... - 1 -
CONTENTS............................................................................................................................................................ - 2 -
CHAPTER 1 SAFETY PRECAUTIONS...........................................................................................................- 4 -
1.1 SAFETY CONSIDERATIONS..........................................................................................................................- 4 -
1.2 PRECAUTIONS..............................................................................................................................................- 6 -
CHAPTER 2 PRODUCT INFORMATION....................................................................................................... - 8 -
2.1 NAMEPLATE INFORMATION..........................................................................................................................- 8 -
2.2 INFORMATION OF PRODUCT MODEL......................................................................................................... - 9 -
2.3 TECHNICAL FEATURES.............................................................................................................................. - 10 -
2.4 PARTS DRAWING....................................................................................................................................... - 12 -
2.5 CONFIGURATION, MOUNTING DIMENSIONS AND WEIGHT.................................................................... - 13 -
2.6 FLANGE MOUNTING DIMENSIONS.............................................................................................................- 15 -
2.7 EXTERNAL DIMENSIONS OF KEYPAD....................................................................................................... - 16 -
CHAPTER 3 INSTALLATION AND WIRING...............................................................................................- 18 -
3.1 INSTALLATION ENVIRONMENT...................................................................................................................- 18 -
3.2 INSTALLATION DIRECTION, SPACE AND COOLING................................................................................. - 18 -
3.3 FIXED MANNER.......................................................................................................................................... - 20 -
3.4 REMOVE & MOUNT KEYPAD AND COVER...............................................................................................- 21 -
3.5 DUST COVER INSTALLATION AND REMOVAL（OPTIONAL ACCESSORIES）......................................... - 24 -
3.6 CONFIGURATION OF PERIPHERAL DEVICES...........................................................................................- 24 -
3.7 WIRING WAY.............................................................................................................................................. - 28 -
3.8 TERMINAL CONFIGURATION......................................................................................................................- 29 -
3.9 EMI SOLUTIONS........................................................................................................................................- 37 -
CHAPTER 4 OPERATION AND DISPLAY.................................................................................................. - 39 -
4.1 INTRODUCTION OF KEYPAD......................................................................................................................- 39 -
4.2 VIEWING AND MODIFYING FUNCTION CODES........................................................................................ - 41 -
4.3 VIEWING STATUS PARAMETERS...............................................................................................................- 41 -
4.4 MOTOR AUTO-TUNING..............................................................................................................................- 42 -
4.5 PASSWORD SETTING................................................................................................................................ - 42 -
4.6 KEYPAD LOCK............................................................................................................................................- 42 -
4.7 SHORTCUT MENUS FUNCTION CODE DESCRIPTION...............................................................................- 42 -
CHAPTER 5 LIST OF PARAMETER.............................................................................................................- 43 -
5.1 FIVE LED (DIGITAL)DISPLAY INDICATORS.............................................................................................. - 44 -
5.2 STANDARD FUNCTION PARAMETERS.......................................................................................................- 44 -
CHAPTER 6 SPECIFICATION OF PARAMETERS...................................................................................- 79 -
GROUP F00 SYSTEM PARAMETERS...............................................................................................................- 79 -
GROUP F01 FREQUENCY COMMAND.............................................................................................................- 82 -
GROUP F02 START/STOP CONTROL START/STOP CONTROL..................................................................... - 85 -
GROUP F03 ACCEL/DECEL PARAMETERS.................................................................................................... - 89 -
GROUP F04 DIGITAL INPUT............................................................................................................................ - 91 -
GROUP F05 DIGITAL OUTPUT......................................................................................................................- 100 -
GROUP F06 ANALOG AND PULSE INPUT.................................................................................................... - 104 -
GROUP F07 ANALOG AND PULSE OUTPUT................................................................................................- 108 -
GROUP F08 PARAMETERS OF MOTOR 1.................................................................................................... - 109 -
GROUP F09 V/FCONTROL PARAMETERS OF MOTOR 1............................................................................ - 111 -

FR500A&FR510A Series Vector Control Inverter
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GROUP F10 VECTOR CONTROL PARAMETERS OF MOTOR 1....................................................................- 115 -
GROUP F11 PROTECTION PARAMETERS....................................................................................................- 118 -
GROUP F12 MULTI-REFERENCE AND SIMPLE PLC FUNCTION............................................................... - 123 -
GROUP F13 PROCESS PID..........................................................................................................................- 127 -
GROUP F14 SWING FREQUENCY, FIXED LENGTH, COUNT AND WAKEUP..............................................- 130 -
GROUP F15 COMMUNICATION PARAMETERS.............................................................................................- 133 -
GROUP F16 KEYS AND DISPLAY OF KEYPAD PARAMETERS.................................................................... - 134 -
GROUP F17 USER-DEFINED DISPLAY PARAMETERS.................................................................................- 135 -
GROUP F18 PARAMETERS OF MOTOR 2.................................................................................................... - 136 -
GROUP F19 V/F CONTROL PARAMETERS OF MOTOR 2...........................................................................- 136 -
GROUP F20 VECTOR CONTROL PARAMETERS OF MOTOR 2....................................................................- 136 -
GROUP F21 POSITION CONTROL................................................................................................................ - 137 -
GROUP F22 VIRTUAL IO...............................................................................................................................- 144 -
GROUP U00 STATUS MONITORING..............................................................................................................- 145 -
GROUP U01 FAULT RECORD.......................................................................................................................- 146 -
CHAPTER 7 MAINTENANCE AND TROUBLESHOOTING................................................................. - 148 -
CHAPTER 8 MAINTENANCE AND INSPECTION.................................................................................. - 152 -
8.1 INSPECTION............................................................................................................................................. - 152 -
8.2 MAINTENANCE......................................................................................................................................... - 153 -
APPENDIX A: MODBUS COMMUNICATION PROTOCOL..................................................................- 155 -
APPENDIX B: BRAKING RESISTOR.........................................................................................................- 161 -
APPENDIX C: PG CARD............................................................................................................................... - 163 -
C.1 ABZ ENCODER PG CARD......................................................................................................................- 164 -
C.2 ROTARY TRANSFORMER PG CARD.......................................................................................................- 167 -
C.3 ECN1313 PG CARD.............................................................................................................................- 168 -
C.4 SIN-COS ENCODER PG CARD.............................................................................................................. - 171 -
C.5 UVW ENCODER PG CARD................................................................................................................... - 168 -

FR500A&FR510A Series Vector Control Inverter
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Chapter 1 Safety Precautions
Safety Precautions
Safety signs in this manual:
DANGER: indicates the situation in which the failure to follow operating requirements may result
in fire or serious personal injury or even death.
CAUTION:indicates the situation in which the failure to follow operating requirements may cause
moderate or slight injury and damage to equipment.
Users are requested to read this chapter carefully when installing, commissioning and repairing
this product and perform the operation according to safety precautions as set forth in this chapter
without fail. FRECON will bear no responsibility for any injury and loss as a result of any violation
operation.
1.1 Safety Considerations
The use phase
Safety
class
Considerations
Before
Installation
Danger
◆Do not install the product if the package is with water, or
component is missing or broken.
◆Do not install the product if the label on the package is not
identical to that on the inverter.
Caution
◆Be careful of carrying or transportation. Risk of devices
damage.
◆Do not use damaged product or the inverters missing
component .Risk of injury.
◆Do not touch the parts of control system with bare hands. Risk
of ESD hazard.
Installation
Danger
◆Installation base shall be metal or other non-flammable
material. Risk of fire.
◆Do not install inverter in an environment containing explosive
gases, otherwise there is danger of explosion.
◆Do not unscrew the fixing bolts, especially the bolts with red
mark.
Caution
◆Do not leave cable strips or screws in the inverter. Risk of
inverter damage.
◆Install the product at the place with less vibration and no direct
sunlight.
◆Consider the installation space for cooling purpose when two
or more inverters are placed in the same cabinet.
Wiring
Danger
◆Wiring must be performed by authorized and qualified
personnel. Risk of danger.
◆Circuit-breaker should be installed between inverter and the
mains. Risk of fire.
◆Make sure the input power supply has been completely
disconnected before wiring. Failure to comply may result in
personnel injury and/or equipment damage.
◆Since overall leakage current of this equipment may be bigger
than 3.5mA, for safety's sake, this equipment and its associated
motor must be well grounded so as to avoid risk of electric
shock.
◆Never connect the power cables to the output terminals (U/T1,
V/T2, W/T3) of the AC drive. Pay attention to the marks of the

FR500A&FR510A Series Vector Control Inverter
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wiring terminals and ensure correct wiring. Failure to comply will
result in damage to the AC drive.
◆Install braking resistors at terminals (+)and PB only. Failure to
comply may result in equipment damage.
◆AC 220V signal is prohibited from connecting to other
terminals than control terminals R1A, R1B, R1C andR2A, R2B,
R2C. Failure to comply may result in equipment damage.
Caution
◆Since all adjustable frequency AC drives from FRECON have
been subjected to hi-pot test before delivery, users are
prohibited from implementing such a test on this equipment.
Failure to comply may result in equipment damage.
◆Signal wires should to the best of the possibility be away from
main power lines. If this cannot be ensured, vertical
cross-arrangement shall be implemented, otherwise interference
noise to control signal may occur.
◆If motor cables are longer than 100m, it is recommended
output AC reactor be used. Failure to comply may result in faults.
Before
Power-on
Danger
◆Inverter shall be power-on only after the front cover is
assembled. Risk of electrical hazard.
Caution
◆Verify that the input voltage is identical to the rated voltage of
product, correct wiring of input terminals R/L1, S/L2, and T/L3
and output terminals U/T1, V/T2, and W/T3, wiring of inverter
and its peripheral circuits, and all wires should be in good
connection. Risk of inverter damage.
After Power-on
Danger
◆Do not open the cover after power. Rick of electrical hazard.
◆Do not touches any input/output terminals of inverter with bare
hands. Rick of electrical hazard.
Caution
◆If auto tuning is required, be careful of personal injury when
motor is running. Risk of accident.
◆Do not change the defaults of parameters. Risk of devices
damage.
During
Operation
Danger
◆Non-professionals shall not detect signals during operation.
Risk of personal injury or device damage.
◆Do not touch the fan or the discharging resistor to check the
temperature. Failure to comply will result in personal burnt.
Caution
◆Prevent any foreign items from being left in the devices during
operation. Risk of device damage.
◆Do not control start/stop of inverter by ON/OFF of contactor.
Risk of device damage.
Maintenance
Danger
◆Maintenance and inspection can only be performed by
professionals . Risk of personal injury.
◆Maintain and inspect devices after power is off. Risk of
electric hazard.
◆Repair or maintain the AC drive only ten minutes after
the AC drive is powered off. This allows for the residual
voltage in the capacitor to discharge to a safe value.
Failure to comply will result in personal injury.
◆All pluggable components can be inserted or pulled out
only when power has been turned off.
◆Set and check the parameters again after the AC drive
is replaced.

FR500A&FR510A Series Vector Control Inverter
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1.2 Precautions
1.2.1 Motor Insulation Inspection
When the motor is used for the first time or when the motor is reused after being kept, or when
periodical inspection is performed, insulation inspection shall be conducted with motor so as to avoid
damaging the inverter because of the insulation failure of the motor windings. The motor wires must be
disconnected from the inverter during the insulation inspection. It is recommended to use the 500V
mega meter, and the insulating resistance measured shall be 5MΩ at least.
1.2.2 Motor Thermal Protection
If the motor rating does not match that of the inverter, especially when the rated power of the
inverter is higher than that of the motor, adjust motor protection parameters in the inverter or install
thermal relay to protect motor.
1.2.3 Operating with the Frequency Higher than Grid Power Frequency
Output frequency of FR510A is 0.00Hz～600.00Hz. If FR510A is required to operate above
50.00Hz, please take the endurance of mechanical devices into consideration.
1.2.4 Mechanical Vibrations
Inverter may encounter mechanical resonance point of the load device at certain output
frequencies which can be avoided by setting the skip frequency parameters of the inverter.
1.2.5 Motor Heat and Noise
Since output voltage of inverter is PWM wave and contains a certain amount of harmonics, so
that the temperature, noise and vibration of the motor will be higher than those when the inverter runs
at grid power frequency.
1.2.6 Voltage-sensitive device or capacitor on output side of the AC drive
Do not install the capacitor for improving power factor or lightning protection voltage-sensitive
resistor on the output side of the AC drive because the output of the AC drive is PWM wave.
Otherwise, the AC drive may suffer transient overcurrent or even be damaged.
1.2.7 Contactor at the I/O terminal of the AC drive
When a contactor is installed between the input side of the AC drive and the power supply, the AC
drive must not be started or stopped by switching the contactor on or off. If the AC drive has to be
operated by the contactor, ensure that the time interval between switching is at least one hour since
frequent charge and discharge will shorten the service life of the capacitor inside the AC drive.
When a contactor is installed between the output side of the AC drive and the motor, do not turn
off the contactor when the AC drive is active. Otherwise, modules inside the AC drive may be
damaged.
1.2.8 Applied with the Rated Voltage
Apply FR510A with the rated voltage. Failure to comply will damage inverter. If required, take a
transformer to boost or step-down voltage.
1.2.9 Do Not Apply a 3-Phase Input Inverter to 2-Phase Input Applications
Do not apply a 3-phase input FR inverter to 2-phase input applications. Otherwise, it will result in
faults or damage inverter.
1.2.10 Lightning Protection
FR510A has integrated lightning over-current protection device which has certain
self-protection capacity against the lightning. Additional protection devices have to be installed
between inverter and power supply in the area where lightning occurs frequently.
1.2.11 Altitude De-rating
In places where the altitude is above 1000 m and the cooling effect reduces due to thin air, it is
necessary to de-rate the AC drive. Contact FRECON for technical support.
1.2.12 some special usages
If wiring that is not described in this manual such as common DC bus is applied, contact the agent
or FRECON for technical support.
1.2.13 Cautions for Inverter Disposal
The electrolytic capacitors on the main circuit and PCBA may explode when they are burnt.
Emission of toxic gas may be generated when the plastic parts are burnt. Please dispose inverter as
industrial wastes.
1.2.14 Adaptable Motor
The standard adaptable motor is adaptable four-pole squirrel-cage asynchronous induction motor
or PMSM. For other types of motor, select a proper AC drive according to the rated motor current.
The cooling fan and rotor shaft of non-variable-frequency motor are coaxial, which results in
reduced cooling effect when the rotational speed declines. If variable speed is required, add a more
powerful fan or replace it with variable-frequency motor in applications where the motor overheats

FR500A&FR510A Series Vector Control Inverter
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easily.
The standard parameters of the adaptable motor have been configured inside the AC drive. It is
still necessary to perform motor auto-tuning or modify the default values based on actual conditions.
Otherwise, the running result and protection performance will be affected.
The AC drive may alarm or even be damaged when short-circuit exists on cables or inside the
motor. Therefore, perform insulation short-circuit test when the motor and cables are newly installed or
during routine maintenance. During the test, make sure that the AC drive is disconnected from the
tested parts.

FR500A&FR510A Series Vector Control Inverter
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Chapter 2 Product Information
2.1 Nameplate information
Fig.2-1 Nameplate information
Model Explanation
Model show on product nameplate contains information below.
Fig.2-2 Model Explanation

FR500A&FR510A Series Vector Control Inverter
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2.2 Information of Product Model
Table 2-1 FR500A Product model and technical data
Model No.
Power capacity
KVA
Rated
Input
current
A
Rated output
current
A
Applicable motor
kW
HP
3-Phase:380V，50/60Hz Range:-15%～+30%
FR500-4T-0.7G/1.5PB
1.5
3.4
2.5
0.75
1
FR500-4T-1.5G/2.2PB
3
5.0
4.2
1.5
2
FR500-4T-2.2GB
4
5.8
5.5
2.2
3
FR500-4T-2.2G/4.0PB
4
5.8
5.5
2.2
3
FR500-4T-4.0G
6
11
9.5
3.7, 4
5
FR500A-4T-4.0G/5.5PB
6
11
9.5
3.7, 4
5
FR500A-4T-5.5G/7.5PB
8.9
14.6
13
5.5
7.5
FR500A-4T-7.5GB
11
20.5
17
7.5
10
FR500A-4T-7.5G/011PB
11
20.5
17
7.5
10
FR500A-4T-011G/015PB
17
26
25
11
15
FR500A-4T-015G/018PB
21
35
32
15
20
FR500A-4T-018G/022PB
24
38.5
37
18.5
25
FR500A-4T-022G/030PB
30
46.5
45
22
30
FR500A-4T-030G/037PB
40
62
60
30
40
FR500A-4T-037GB
57
76
75
37
50
FR500A-4T-037G/045P
57
76
75
37
50
FR500A-4T-037G/045PB
FR500A-4T-045G/055P
69
92
91
45
60
FR500A-4T-045G/055PB
FR500A-4T-055G/075P
85
113
112
55
70
FR500A-4T-055G/075PB
FR500A-4T-075G/090P
114
157
150
75
100
FR500A-4T-075G/090PB
FR500A-4T-090G/110P
134
186
176
90
125
FR500A-4T-090G/110PB
FR500A-4T-110G/132P
160
220
210
110
150
FR500A-4T-132G/160P
192
260
253
132
175
FR500A-4T-160G/185P
231
310
304
160
210
FR500A-4T-185G/200P
240
355
350
185
250
FR500A-4T-200G/220P
250
382
377
200
260
FR500A-4T-220G/250P
280
430
426
220
300
FR500A-4T-250G/280P
355
475
470
250
330
FR500A-4T-280G/315P
396
535
520
280
370
FR500A-4T-315G/355P
445
610
600
315
420
FR500A-4T-355G/400P
500
665
650
355
470
FR500A-4T-400G/450P
500
665
650
355
470
FR500A-4T-450G
623
865
800
450
600
*Note：The model of FR510A series inverter only needs to replace FR500A in the above
table with FR510A

FR500A&FR510A Series Vector Control Inverter
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2.3 Technical Features
Table 2-2 Technical features
Project
Specifications
Power input
Rated input
voltage (V)
3-phase 380 V (-15%～+30%)
Rated input
current (A)
See table 2-1
Rated input
frequency (Hz)
50Hz/60Hz，tolerance±5%
Power output
Applicable
motor(kW)
See table 2-1
Rated output
current (A)
See table 2-1
The maximum
output voltage
(V)
0～rated input voltage, error<±3%
The maximum
output frequency
(Hz)
0.00～600.00 Hz,unit0.01Hz
Control
characteristics
V/F patterns
V/f control
Sensor-less vector control 1
Sensor-less vector control 2
Close loop vector control with PG card(Only FR510A)
Speed range
1:50 (V/f control)
1:100 (sensor-less vector control 1)
1:200（sensor-less vector control 2）
1:1000（VC with PG card）(Only FR510A)
Speed accuracy
±0.5% (V/F control)
±0.2% (sensor-less vector control 1 & 2)
Speed
fluctuation
±0.3% (sensor-less vector control 1 & 2)
Torque response
< 10ms (sensor-less vector control 1 & 2)
Starting torque
0.5Hz: 180% (V/f control, sensor-less vector control 1)
0.25Hz: 180% (sensor-less vector control 2)
Basic functions
Carrier
frequency
0.7kHz～16kHz
Overload
capability
G Model:150% Rated Current 60s,180% Rated Current
10s,200% Rated Current 1s.
P Model:120% Rated Current 60s,145% Rated Current
10s,160% Rated Current 1s.
Torque boost
Automatic torque boost；Manual torque boost 0.1%～30.0%
V/F Curve
Three ways: straight; multi-point type; N Th-type V / F curve
(1.2 Th -type, 1.4 Th -type, 1.6 Th -type, 1.8 Th -type, 2 Th
–type)
Acceleration and
deceleration
Curve
Line or curve acceleration and deceleration mode.
Four kinds of acceleration and deceleration time，Ramp
Time Range :0.0～6000.0s
DC brake
DC brake start frequency: 0.00～600.00Hz
DC brake time:0.0s～10.0s
DC brake current:0.0%～150.0%
Basic functions
Jog brake
Jog frequency range:0.00Hz～50.00Hz.
Jog deceleration time: 0.0s～6000.0s.
Simple PLC,
Multi-speed
Through the built-in PLC or control terminal to achieve up to
16 speed running
Built-in PID
Facilitate the realization of process control loop control

FR500A&FR510A Series Vector Control Inverter
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system
Automatic
voltage
adjustment
（AVR）
When the grid voltage changes, can automatically maintain
a constant output voltage
Fast current limit
function
Minimize over current fault protection inverter running
Over voltage
Over current
System automatically limits of current and voltage during
operation to prevent frequent
Run
Command
source
Given the control panel, control terminal, serial
communication port given.
Frequency given
7 kinds of frequency sources: digital setting, keyboard
potentiometer setting, analog
Voltage, given analog current reference pulse is given, the
serial port is given, multi-speed given, PLC is given, the
process PI D reference. There are several ways to switch
Input terminal
7 Switch input terminals, one way to make high-speed pulse
input.
3-channel analog inputs, including 2-way 0～10V / 0～
20mA voltage and current options,
a way to support -10～+10 V input
output
terminal
2-way switch output terminal, which supports a maximum
road speed 100kHz pulse output.
2 relay output terminals.
2 analog output terminal, and optional voltage and current.
Featured
functions
Parameter copy, parameter backup, flexible parameter displayed & hidden.
Common DC bus（Contains below 30 KW）.
Various master & auxiliary command and switchover.
Reliable speed search started.
A variety of Accel / Decel curves programmable.
Timing control, fixed length control, count function.
Three faults recorded.
Over excitation brake, overvoltage stall protection programmable, under voltage
stall protection programmable, restart upon power loss.
Four kinds of Accel/Decel time.
Motor thermal protection.
Flexible fan control.
Process PID control, simple PLC, 16-step speed control programmable.
Wobble frequency control.
Multi-functional key programmable, field-weakening control.
High-precision torque control, V/f separated control, torque control at sensor-less
vector control.
Protection
function
Provide fault protection dozen: Overcurrent, Overvoltage, Undervoltage,
Overtemperature, Overload Etc Protection.
Display and
keyboard
LED Display
Display Parameters
Key lock and
function
selection
Realize some or all of the keys locked, scope definition
section keys to prevent misuse
Run and stop
monitoring
information
In the run or stop can be set to monitor U00 group four
objects were.
Environment
Place of
operation
Indoors, no direct sunlight, free from dust, corrosive gases,
flammable gases, oil mist, water vapor, water drop and salt,
etc.
Altitude
0～2000m
De-rate 1% for every 100m when the altitude is above 1000
meters

FR500A&FR510A Series Vector Control Inverter
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Ambient
temperature
-10℃～40℃
Relative
humidity
5～95%, no condensation
Vibration
Less than 5.9m/s2 (0.6g)
Storage
temperature
-20℃～+70℃
Others
Efficiency
Rated power≥93%
Installation
Wall-mounted or Flange mounting
IP grade
IP20
Cooling
method
Fan cooled
2.4 Parts Drawing
◆0.7～2.2kW Outline:
Fan cover
Nameplate
Keypad
Cover
Lower case
Upper case
Fig 2-3 0.7～2.2kW Outline
◆4～22kW Outline:
Fan cover
Lower case
Nameplate
Dust cover
(Optional)
Mounting Bracket
(Optional)
Middle case
Base plate
Keypad
Upper case
Cover
Stringing board
Cooling air inlet
Mounting holes
Fig 2-4 4～22kW Outline

FR500A&FR510A Series Vector Control Inverter
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◆30～450kW Outline:
Fan cover
Chassis
Keypad
Nameplate
Fig 2-5 30～450Kw Outline
2.5 Configuration, Mounting Dimensions and Weight
◆0.7～2.2KW Dimensions and wall mounting dimensions:
Fig 2-6 0.7～2.2kW Wall installation diagram

FR500A&FR510A Series Vector Control Inverter
- 14 -
◆4～22KW Dimensions and wall mounting dimensions:
W1
Fig 2-7 4～22kW Wall installation diagram
◆30～450kW Dimensions and wall mounting dimensions:
Fig 2-8 30～450KW Wall installation diagram
Table 2-3 Configuration, mounting dimensions and weight
Model NO.
External and installation dimensions（mm）
Weight
（Kg）
W
W1
H
H1
D
Mounting
Hole
Diameter
3-Phase:380V，50/60Hz Range:-15%～+30%
FR500-4T-0.7G/1.5PB
80
60
200
190
150
6
1.25
FR500-4T-1.5G/2.2PB
FR500-4T-2.2GB
FR500-4T-2.2G/4.0PB
FR500-4T-4.0G
FR500A-4T-4.0G/5.5PB
116.
6
106.6
186.6
176.6
175
4.5
2.5
FR500A-4T-5.5G/7.5PB

FR500A&FR510A Series Vector Control Inverter
- 15 -
FR500A-4T-7.5GB
FR500A-4T-7.5G/011PB
146
131
249
236
177
5.5
3.9
FR500A-4T-011G/015PB
FR500A-4T-015G/018PB
198
183
300
287
185
5.5
6.2
FR500A-4T-018G/022PB
FR500A-4T-022G/030PB
FR500A-4T-030G/037PB
245
200
410
391
200
7
11.8
FR500A-4T-037GB
FR500A-4T-037G/045P
300
200
485
466
226
7
15
FR500A-4T-045G/055P
FR500A-4T-055G/075P
FR500A-4T-075G/090P
310
200
620
601
262
9.5
26
FR500A-4T-090G/110P
FR500A-4T-110G/132P
310
200
650
620
350
11.5
45
FR500A-4T-132G/160P
FR500A-4T-160G/185P
400
300
750
724
300
11.5
68
FR500A-4T-185G/200P
500
300
855
822
320
12
112
FR500A-4T-200G/220P
FR500A-4T-220G/250P
FR500A-4T-250G/280P
540
340
924.5
896
380
12
120
FR500A-4T-280G/315P
FR500A-4T-315G/355P
620
400
996
963
390
12
133
FR500A-4T-355G/400P
FR500A-4T-400G/450P
700
500
1025.
5
988.5
390
14
FR500A-4T-450G
*Note：The model of FR510A series inverter only needs to replace FR500A in the above
table with FR510A
2.6 Flange mounting dimensions
◆: 4～225kW Flange mounting dimensions
W2
H2
H1
D1
4Xd1
W1
D2
W3
H3
H2
W2
H4
W4
4xd2
Fig 2-9 4～22kW Flange mounting installation diagram

FR500A&FR510A Series Vector Control Inverter
- 16 -
◆:30～90kW Flange mounting dimensions
Fig 2-10 30～90kW Flange mounting
Table 2-4 Flange mounting dimensions table
Model.NO
External and installation dimensions（mm）
W1
W2
W3
W4
H1
H2
H3
H4
D1
D2
d1
d2
3-Phase:380V，50/60Hz Range:-15%～+30%
FR510A-4T-2.2G/4.0PB
117
142
124
9
227
209
191
8
53
160
4.5
5
FR510A-4T-4.0G/5.5PB
FR510A-4T-5.5G/7.5PB
FR510A-4T-7.5GB
FR510A-4T-7.5G/011PB
146
100
147
21
279
262
251
5.5
88
177
5.5
6
FR510A-4T-011G/015PB
FR510A-4T-015G/018PB
198
160
199
17
330
313
302
5.5
91
185
5.5
6
FR510A-4T-018G/022PB
FR510A-4T-022G/030PB
FR510A-4T-055G/075P(B)
FR510A-4T-075G/090P(B)
310
311
340
15
620
530
560
30
140
260
9.5
11.5
FR510A-4T-090G/110P(B)
*Note：The model of FR510A series inverter only needs to replace FR500A in the above
table with FR510A
2.7 External Dimensions of Keypad
Fig 2-11- 4.0～5.5KW Keyboard size diagram

FR500A&FR510A Series Vector Control Inverter
- 17 -
74.6
116.6
R4.3
15.5
2
0.15
3.8
28
7
71.6
113.6
15.3
15
Fig 2-12- 7.5～450KW Keyboard size diagram
External keyboard installation instruction:
1. first install the panel according to inverter’s power range corresponding to the size of hole as shown
on scheme 2-12,
2. After that insert keyboard pad into the mounting panel and then insert the keyboard module into the
keyboard pad.（Before removing the keyboard pad, first remove the keyboard, then remove as
shown in the scheme）.
80
+0.2
-0
135+0.2
-0
1
2
64
+0.2
-0
99+0.2
-0
Keypad assembly Keypad tray Mounting plate
(The thickness of the
plate can`t be more
than 1.5 mm)
Press 4 hooks on both sides of the
mounting ,the keypad tray will be get out
7.5-450KW:Hole
size of mounting plate
4.0-5.5KW:Hole
size of mounting plate
Fig 2-13 0.75～450KW External keyboard installation hole size diagram

FR500A&FR510A Series Vector Control Inverter
- 18 -
Chapter 3 Installation and Wiring
3.1 Installation Environment
1) Ambient temperature in the range of -10℃～50℃.
2) Drive should be installed on surface of flame retardant object, with adequate surrounding space for
heat dissipation.
3) Installation should be performed where vibration is less than 5.9m/s2 (0.6g).
4) Avoid from moisture and direct sunlight.
5) Protect the cooling fan by avoiding oil, dust and metal particles;
6) Do not expose to an atmosphere with flammable gases, corrosive gases, explosive gases or other
harmful gases.
7) Prevent drilling residues, wire ends and screws falling into drive.
8) Ventilation part of the drive should be installed outside from harsh environment (e.g. Textile facilities
with fiber particles and chemical facilities filled with corrosive gases or Loaded dust cover).
3.2 Installation Direction, Space and Cooling
A fan is integrated in FR500A&FR510A for forced air cooling. FR500A&FR510A has to be installed
vertically for the purpose of good cooling circulation. Sufficient spaces have to be left between
FR500A&FR510A and its peripheral objects. Multi- FR500A&FR510A can be installed in parallel
horizontally e and vertically. See followings for specific space requirement, heat dissipating capacity
and mass airflow.
FR500A&FR510A series inverter installation of the following two:
Wall mounting
Wall-mounted
Remark:4～22kW need to install an optional foot hanging；18.5～132kW do not need to install an optional foot
hanging.
The wall mount Through wall-mounted
Fig 3-1 Installation methods

FR500A&FR510A Series Vector Control Inverter
- 19 -
3.2.1 Single installation
Ventilation
clearance
Ventilation
clearance
Fig.3-2 Single inverter mounting orientation and space requirements
3.2.2 Multiple installations
a. Multiple parallel installations
Fig.3-3 multiple inverters installed direction and space requirements
Air Outlet Direction
Baffle

FR500A&FR510A Series Vector Control Inverter
- 20 -
Fig.3-4 Multiple inverters installed Upper and lower mounting direction and space
Table 3-1 Requirement of minimum mounting clearances
Drive model
Mounting clearances (mm)
A
B
4～22kW
≥50
≥100
3.3 Fixed manner
a. Wall installation
Wall mounting dimensions refer to Chapter II（table 2-3），As shown in Fig drilling four holes in
the mounting surface，Put the inverter against the panel and mate 4 holes, and then tighten screws in
the 4 holes tighten any of the 2 screws in diagonal position, tighten 4 holes with screws for
strengthened installation.
Hole A Hole A
Hole A Hole A
Fig.3-5 Wall mounting
b. Wall mounting
4～22kW Install the drive mounting bracket as shown in FIG 3-6(a). Wall installation dimensions
refer to Chapter II（table 2-4），As shown in Fig drilling four holes in the mounting surface ，Put the
inverter against the panel and mate 4 holes, and then tighten screws in the 4 holes tighten any of the 2
screws in diagonal position, tighten 4 holes with screws for strengthened installation.
Hex nuts
Place the hex
nut groove
Mounting Bracket
M5 screw Through the corner four
M5 screw fastening machines
Mounting panel
The machine Components
Hole B Hole B
Hole B
Hole B
Fig.3-6 4～22kW Wall installation