CONVEY-ALL 1640-TL User manual

TRUCK LOAD CONVEYOR
1640-TL • 1650-TL • 1658-TL
ASSEMBLY MANUAL

LIMITED WARRANTY
Convey-All™ warrants to the buyer that the new machinery is free from defects in material and
workmanship.
This warranty is only effective as to any new machinery which has not been altered, changed,
repaired or treated since its delivery to the buyer, other than by Convey-All™ or its authorized
dealers or employees, and does not apply to accessories, attachments, tools or parts, sold or
operated with new machinery, if they have not been manufactured by Convey-All™.
Convey-All™ shall only be liable for defects in the materials or workmanship attributable to
faulty material or bad workmanship that can be proved by the buyer, and specifically excludes
liability for repairs arising as a result of normal wear and tear of the new machinery or in any other
manner whatsoever, and without limiting the generality of the foregoing, excludes application
or installation of parts not completed in accordance with Convey-All™ operator’s manual,
specifications, or printed instructions.
Written notice shall be given by registered mail, to Convey-All™ within seven (7) days
after the defect shall have become apparent or the repairs shall have become necessary,
addressed as follows:
Convey-All Industries Inc.
130 Canada Street
Winkler, Manitoba R6W 0J3
Canada
This warranty shall expire one (1) year after the date of delivery of the new machinery.
If these conditions are fulfilled, Convey-All™ shall at its own cost and at its own option either
repair or replace any defective parts provided that the buyer shall be responsible for all expenses
incurred as a result of repairs, labor, parts, transportation or any other work, unless Convey-All™
has authorized such expenses in advance.
The warranty shall not extend to any repairs, changes, alterations, or replacements made to the
new equipment other than by Convey-All™ or its authorized dealers or employees.
This warranty extents only to the original owner of the new equipment.
This warranty is limited to the terms stated herein and is in lieu of any other warranties whether
expressed or implied, and without limiting the generality of the foregoing, excluded all warranties,
expressed or implied or conditions whether statutory or otherwise as to quality and fitness for any
purpose of the new equipment. Convey-All™ disclaims all liability for incidental or consequential
damages.
This machine is subject to design changes and Convey-All™ shall not be required to retrofit or
exchange items on previously sold units except at its own option.
WARRANTY VOID IF NOT REGISTERED

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Assembly Manual: 1600-TL Series Conveyor
Revised 12.2019
TABLE OF CONTENTS
DESCRIPTION PAGE
Section 1: INTRODUCTION ....................... 1-1
1.1 Operator Orientation ....................... 1-1
Section 2: SAFETY.............................. 2-1
2.1 Safety Orientation ......................... 2-2
2.2 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 Work Preparation .......................... 2-3
2.4 Assembly Safety .......................... 2-3
2.5 Safety Decals ............................. 2-4
2.5.1 How to Install Safety Decals .............. 2-4
2.6 Hydraulic Safety........................... 2-4
2.7 Engine Safety ............................. 2-5
2.8 Tire Safety ............................... 2-6
2.9 Battery Safety ............................ 2-6
Section 3: PREPARATION ........................ 3-1
3.1 Tools.................................... 3-1
3.2 Receiving ................................ 3-2
3.3 Prepare for Assembly....................... 3-2
Section 4: ENGINE CRADLE ASSEMBLY ............ 4-1
4.1 Battery .................................. 4-1
4.2 Gas Engine............................... 4-2
4.3 Diesel Engine ............................. 4-6
4.4 Fuel Tank ................................ 4-8
4.5 Hydraulic Oil Reservoir...................... 4-9
4.6 Fuel Hoses ...............................4-12
4.7 Cradle Hydraulics..........................4-13
4.8 Finish Cradle .............................4-16
Section 5: UNDERCARRIAGE ASSEMBLY ........... 5-1
5.1 Main Frame Assembly . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Mover Kit Drive Assembly ................... 5-3
5.2.1 Mover Kit Hydraulics .................... 5-5
5.3 Undercarriage Lift Arms..................... 5-7
5.3.1 Install the Hydraulic Cylinder .............. 5-8
5.3.2 Tighten Undercarriage Frame Bolts ......... 5-9
5.3.3 Hydraulic Cylinder Hoses................. 5-9
5.3.4 Roller Slide Roller.......................5-10
5.3.5 Lift Cable .............................5-11
continued on next page

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Assembly Manual: 1600-TL Series Conveyor
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TABLE OF CONTENTS
DESCRIPTION PAGE
5.4 Steering Axle Assembly .....................5-14
5.5 Steering Axle onto Undercarriage .............5-15
Section 6: TUBE ASSEMBLY...................... 6-1
6.1 Prepare the Hopper ........................ 6-1
6.2 Tube and Components...................... 6-2
6.2.1 Install Component ...................... 6-3
6.2.2 Level Components ...................... 6-7
6.2.3 Finish the Tube ......................... 6-8
6.3 Thread Conveyor Belt ...................... 6-8
6.4 Cable Bridging ............................6-14
6.4.1 Attach Bridging ........................6-14
6.4.2 Set Cable Tension ......................6-16
6.5 Belt Tension and Alignment ..................6-18
6.6 Discharge Spout ..........................6-19
6.6.1 Stainless Steel Discharge Components......6-20
6.7 Complete the Tube .........................6-21
6.7.1 Install Windguards ......................6-21
6.7.2 Install Drip Pan.........................6-23
6.7.3 Run Electrical Wires .....................6-23
6.7.4 Attach Decals Logos and Reflectors . . . . . . . . 6-25
6.7.5 Finish the Tube .........................6-26
Section 7: CANVAS HOPPER ASSEMBLY ........... 7-1
7.1 Hopper Hoop ............................. 7-1
7.2 Hopper Canvas ........................... 7-3
Section 8: INSTALL UNDERCARRIAGE.............. 8-1
8.1 Tube onto Undercarriage .................... 8-1
8.1.1 Attach Windguards to Drive Box ........... 8-4
8.2 Hydraulic and Electrical ..................... 8-5
Section 9: REFERENCE .......................... 9-1
9.1 Bolt Torque............................... 9-1
Schematics and Drawings ......................9-3...
Note:
To reduce the size of the electronic version of this manual,
the Schematics and Drawings are contained in a supplementary document.

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Assembly Manual: 1600-TL Series Conveyor
Revised 12.2019
Section 1: INTRODUCTION
Congratulations on your choice of a Convey-All™ Truck Load Conveyor. This unit has been designed
and manufactured to exceed the exacting standards for such equipment in the agricultural industry. It
will keep your operation working at optimum efficiency.
Safe, efficient assembly means that everyone who will be involved must read this manual.
Information provided herein is of a descriptive nature. Convey-All Industries Inc. reserves the right to
modify the machinery design and specifications without any preliminary notice.
• Be sure the assembly area is large enough to lay out all the components. There should be sufficient
clearance for people, forklifts or other equipment around all sides.
- The assembled tube will measure 44 feet (1640-TL), 54 feet (1650-TL), and 63 feet (1658-TL) laying
on the ground.
- The finished conveyor will be 9 feet wide and 14-16 feet high.
• Gather all the required tools and supplied.
• Have hoists, forklifts, cranes or other lifting devices with the required lifting capacity, available for use.
• Have stands on hand. They must have sufficient capacity to hold up the parts being assembled.
Keep this manual for reference and to pass on to new operators or owners. Call your dealer, distributor
or Convey-All Industries Inc, if you need assistance, information, additional/replacement copies, or a
digital copy of this document.
Disclaimer:
These instructions are based on standard assembly. A few popular options are described.
Many options change the location and arrangement of parts.
Your situation may necessitate a change from the described assembly instructions.
IMPORTANT:
Parts lists, drawings and schematics are shipped, along with this manual.
Refer to them, as you read this manual for specific details;
such as, measurements, fasteners to use, and position of components.
1.1 OPERATOR ORIENTATION
The directions; left, right, front and rear, as mentioned throughout this manual, are as seen from the tow
vehicle driver’s seat, facing the direction of travel. The hopper is the front of the conveyor.

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Assembly Manual: 1600-TL Series Conveyor
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Section 2: SAFETY
The Safety Alert Symbol means:
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED! The Safety Alert Symbol
identifies important safety
messages on the conveyor
and in this manual.
3 Big Reasons why safety
is important to you:
• Accidents Disable and Kill
• Accidents Cost
• Accidents Can Be Avoided
The following signal words are used in this manual to express
the degree of hazard for areas of personal safety.
When you see the symbol and/or the signal words described below,
obey the accompanying message to avoid possible injury or death.
Indicates a hazardous situation that, if not avoided, will result
in death or serious injury. This signal word is limited to the
most extreme situations. Typically for machine components
which, for functional purposes, cannot be guarded.
Indicates a hazardous situation, if not avoided, could result in
death or serious injury. This word identifies hazards that are
exposed when guards are removed. It may be used to alert
against unsafe practices.
Indicates a hazardous situation, if not avoided, could result
in minor or moderate injury. It may be used to alert against
unsafe practices.
Indicates practices or situations which may result in the
malfunction of, or damage to equipment.
Safety instructions (or equivalent) signs indicate specific
safety-related instructions or procedures.

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2.1 SAFETY ORIENTATION
YOU are responsible for the SAFE operation
and maintenance of your Convey-All™ tube
conveyor. Be sure that everyone who will
assemble, operate, maintain or work around it,
is familiar with the safety, assembly, operation
and maintenance procedures.
This manual will take you step-by-step through
the assembly process. It will alert you to all good
safety practices that should be adhered to while
assembling the conveyor.
Remember, you are the key to safety. Good
safety practices not only protect you but also
the people around you. Make these practices a
regular part of your safety program. Be certain
that everyone who will work with this equipment
follows these procedures.
Most accidents can be prevented. Do not risk
injury or death by ignoring good safety practices.
• Conveyor owners must give assembly
instructions to employees before allowing
them to work with the machine.
Procedures must be reviewed annually
thereafter per OSHA (Occupational Safety and
Health Administration) regulation 1928.57.
• The most important safety device around
this equipment are SAFE workers. It is their
responsibility to understand all Safety and
Assembly instructions in this document, and
to follow them.
• An untrained worker exposes himself and
bystanders to possible serious injury or death.
• Think SAFETY! Work SAFELY!
2.2 GENERAL SAFETY
• Read and understand the Assembly
Manual and all safety messages
before setting up, maintaining or
adjusting the equipment.
• Only competent people should assemble the
conveyor.
• Have a first-aid kit available for use
should the need arise.
• Provide a fire extinguisher for use
in case of an accident. Store in a
highly visible place.
• Do not allow riders.
• Do not allow children, spectators or bystanders
within hazard area around the machine.
• Wear appropriate protective gear. This list may
include but is not limited to:
- Hard hat
- Protective shoes with
slip resistant soles
- Eye protection
- Work gloves
- Hearing protection
- Respirator or
filter mask
- Hi-Visibility safety vest
• Never use alcoholic beverages or drugs which
can hinder alertness or coordination while
operating this equipment.
Consult your doctor about operating this
machine while taking prescription medications.
• If the elderly are assisting with farm work, their
physical limitations need to be recognized and
accommodated.
• Review safety related items annually with all
personnel who will be operating or maintaining
the conveyor.

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2.3 WORK PREPARATION
• Personal protective equipment (PPE)
include:
- Protective shoes with
slip resistant soles
- Eye protection
- Work gloves
- Hearing protection
Wear them when assembling, operating,
adjusting, maintaining or repairing the unit.
• Do not allow long hair, loose fitting clothing or
jewelry to be around equipment.
• PROLONGED EXPOSURE TO LOUD NOISE
MAY CAUSE PERMANENT HEARING LOSS!
Assembling equipment can often be
noisy enough to cause permanent,
partial hearing loss. We recommend
that hearing protection be worn on
a full-time basis.
Noise over 85 db on a long-term basis can
cause severe hearing loss.
Noise over 90 db adjacent to the operator over
a long-term basis may cause permanent, total
hearing loss.
Note:
Hearing loss from loud noise
(impact driver, tractors, radios, etc.)
is cumulative over a lifetime
without hope of natural recovery.
• Clear working area of stones, branches or
hidden obstacles that might be hooked or
snagged, causing injury or damage.
• Assemble only in daylight or good artificial
light.
• Be sure assembly is in a stable position.
2.4 ASSEMBLY SAFETY
• Follow good shop practices:
-Keep assembly area clean and dry.
- Be sure electrical outlets and tools
are properly grounded.
- Use adequate light for the job.
• Provide adequate space for access to all sides
of machine.
• Use forklifts, hoists or cranes with sufficient lift
capacity to handle the heavy components.
• Two people are needed to handle the heavy,
bulky components.
• Place the machine and components on heavy
duty, work stands before working underneath.
• Stay away from overhead obstructions when
lifting the assembly. Contact can damage the
components, or cause them to fail.
• Tighten all bolts and fasteners to their specified
torque before using the unit.
• Removal of safety guards may be necessary
while testing the assembly. Be Alert and be
Careful! Replace the guards when finished.

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2.5 SAFETY DECALS
• Keep safety decals clean and legible at all
times.
• Replace safety decals that are missing or have
become illegible.
• Replaced parts must display the same decal(s)
as the original parts.
• All safety decals have a part number in the
lower right hand corner. Use this part number
when ordering replacements.
• Safety decals are available from your authorized
distributor, dealer’s parts department or from
Convey-All Industries Inc.
2.5.1 How to Install Safety Decals:
1. Be sure the application area is clean and
dry. Ensure the surrounding temperature is
above 10°C (50°F).
-Remove all dirt, grease, wax from the
surface.
- Clean with a non-ammonia based cleaner.
- Wipe the clean surface with isopropyl
alcohol on paper towel, and allow to dry.
2. Determine the exact position before you
remove the backing paper.
3. Peel a small portion of the split backing paper.
4. Align the decal over the specified area. Use
a squeegee to carefully press the small
portion, with the exposed adhesive backing,
into place.
5. Slowly peel back the remaining paper and
carefully smooth the rest of the decal into
place.
6. Small air pockets can be pierced with a pin
and smoothed out using the squeegee, or a
piece of sign backing paper.
2.6 HYDRAULIC SAFETY
•Never use Teflon tape to seal threads!
It does not hold at high pressure.
Always use Loctite® 545 Thread
Sealant.
• Always place all hydraulic controls in neutral
before disconnecting and working on hydraulic
systems.
• Relieve pressure in hydraulic system
before maintaining or working on
machine.
• Make sure that all components in the hydraulic
system are kept in good condition and are
clean.
• Replace any worn, cut, abraded, flattened or
crimped hoses.
• Do not attempt any makeshift repairs to the
hydraulic fittings or hoses by using tape,
clamps or cements. The hydraulic system
operates under extremely high-pressure.
Such repairs will fail suddenly and create a
hazardous and unsafe condition.
• Wear proper hand and eye
protection when searching for a
high-pressure hydraulic leak. Use
a piece of wood or cardboard as
a backstop instead of a hand to
isolate and identify leaks.
• If injured by a concentrated high-pressure
stream of hydraulic fluid, seek medical
attention immediately. Serious infection or
toxic reaction can develop from hydraulic fluid
piercing the skin surface.