Convotherm 6.06 mini User manual

Combi Oven
Convotherm mini
OES mini 6.06, 6.10, 10.10
Installation Manual UL, USA - Original, ENG
Advancing Your Ambitions

FOR THE INSTALLER, OPERATOR, RESPONSIBLE OWNER
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the
vicinity of this or any other unit.
WARNING
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury and death. Read the installation, operating
and maintenance instructions thoroughly before installing or servicing this
equipment.
WARNING
To reduce the risk of electric shock, do not remove or open cover.
No user serviceable parts inside. Refer servicing to qualified personnel.
Disconnect power supply before servicing.
AVERTISSEMENT
Afin de réduire le risque d'électrocution, ne pas retirer ou ouvrir le capot.
Aucune pièce réparable ne se trouve à l'intérieur. Confier le dépannage à du
personnel qualifié. Débrancher l'alimentation électrique avant réparation.
WARNING
Disconnect power at the main external power switch before servicing or
repairing a combi oven.
IMPORTANT
ALL SERVICE MUST BE PERFORMED BY A QUALIFIED CONVOTHERM AUTHORIZED TECHNI‐
CIAN.
KEEP AREA FREE AND CLEAR OF COMBUSTIBLES.
Installation
■Installation of this unit must be done by a licensed professional when installed in the Commonwealth
of Massachusetts.
■The wiring diagram is located on the inner part of the side panel.
Customer documentation
■The customer documentation is part of the combi oven.
■Keep the customer documentation manuals handy at all times so that you can look up any required
information.
■Keep the customer documentation manuals for the entire life of the unit.
■Carefully read the installation manual, the operating manual, and the operating instructions before
using, handling, and working on this unit.
■If you transfer the combi oven to a new owner, make sure to give the new owner the customer docu‐
mentation manuals as well.

Table of Contents
1 General 7
1.1 Environmental Protection 7
1.2 Identifying Your Combi Oven 8
1.3 Customer Documentation Structure 9
1.4 About This Installation Manual 9
1.5 Safety Information That Must Be Read without Exception 10
2 Configuration and Functions 11
2.1 The Combi Oven's Configuration and Functions 11
2.2 Control Panel Layout and Functions 13
3 For Your Safety 14
3.1 Basic Safety Instructions 14
3.2 Your Combi Oven's Intended Use 16
3.3 Warning Labels on the Combi Oven 18
3.4 Obligations of Owners and Personnel with the Authority to Issue Instructions in the
Kitchen Area
20
3.5 Hazards posed by the unit 21
3.6 Safety Devices 23
3.7 Staff and Work Area Requirements 25
3.8 Personal protective equipment 27
4 Transportation 28
4.1 Transporting the unit to the installation location 28
4.2 Preparing for Unpacking 28
4.3 Included equipment and parts 29
5 Setup 30
5.1 Adjacent Systems 30
5.2 Installation location requirements 31
5.3 Removing the unit from the pallet (10.10 mini) 35
5.4 Setting up the unit on a work table 36
5.5 Setting Up the Unit on a Stand 37
5.6 Setting Up Units in a Stacking Kit 39
6 Installation 40
6.1 Electrical installation 40
6.1.1 Planning the Electrical Installation 40
6.1.2 Performing the Electrical Installation 42
6.2 Network Connection 43
6.2.1 Planning the Network Connection 43
6.3 Making the Network Connection 44
6.4 Water connection 45
6.4.1 Water supply 45
6.4.2 Checking the water quality 48
6.4.3 Drain connection 49
6.5 Installing the ConvoClean System (for Units with ConvoClean / ConvoClean+) 51
6.5.1 Components of Fully Automatic Oven Cleaning System 51
6.5.2 Connecting the Fully Automatic Cleaning System 52
Table of Contents
Installation Manual 5

7 Placing into operation 53
7.1 Working Safely When Putting the Unit Into Operation 53
7.2 Procedure for Placing the Unit into Operation 54
8 Removing from Service and Disposal 56
8.1 Removing from Service and Disposal 56
9 Technical data 57
9.1 Dimensions and weights 57
9.2 Maximum permissible loading weight 58
9.3 Electrical supply 59
9.4 Heat loss 62
9.5 Water connections 62
9.6 Water quality 63
9.7 Water consumption 63
10 Connection drawings 64
10.1 Dimensions and Connection Points (Standard) 64
10.2 Dimensions and Connection Points (easyTouch) 68
Table of Contents
Installation Manual 6

1 General
1.1 Environmental Protection
Policy statement
Our customers' expectations, the legal regulations and standards we have to follow, and our compa‐
ny's reputation are what drives the quality and service behind all our products.
Our environmental management policy is not only designed to ensure that we are always in full com‐
pliance with all environmental laws and regulations, but also reflects our commitment to the environ‐
ment and to continuously improving our performance in this field.
In order to ensure that we meet all of our environmental goals while maintaining the high quality of our
products, and that things stay this way, we have developed a quality and environmental management
system.
This system meets the requirements set forth in ISO 9001:2015 and ISO 14001:2015.
Environmental protection measures
The following measures apply to this product:
■Uses fully compostable packing products
■Uses RoHS-compliant products
■Complies with the REACH regulation
■Shipping boxes are reused
■Recommends and uses biodegradable cleaning agents
■E-waste recycling
■Environmentally friendly disposal of old units
Join us in our commitment to protecting the environment!
1 General
Installation Manual 7

1.2 Identifying Your Combi Oven
Nameplate location
The nameplate is found on the left side of the combi oven.
Nameplate layout and structure
No. Designation
1Unit name
Combi Steamer
2Trade name
Letters Meaning
OES Electrical units with water injection
xx.yy numbers Unit size
mini Series
3Electrical specifications
4Unit tests
5Serial number
6Item number
1 General
Installation Manual 8

1.3 Customer Documentation Structure
Unit documentation parts
Document type Contents
Installation manual ■Describes how to transport, set up, install, and put the unit into opera‐
tion
■Goes over all the hazards involved in the various installation activities
and how to prevent and/or counter them
■Contains technical specifications
Operating manual ■Describes the work sequences and operating steps when cooking and
cleaning
■Includes the maintenance schedule and troubleshooting information
■Goes over all the hazards involved when operating the unit and how to
prevent and/or counter them
Operating instructions ■Describes the unit’s user interface
■Includes the instructions for using the software
Documentation for accessories
For information on how to install accessories (e.g., recoil hand shower, hood, stand on casters, stack‐
ing kit), please refer to the corresponding instructions for accessories.
1.4 About This Installation Manual
Target groups for this installation manual
Name of target group Tasks
Combi oven owner
or
the owner's employee
who is responsible for
the unit and for the staff
operating it
■Briefed on all of the combi oven's safety-relevant functions, mecha‐
nisms, and devices by the person placing the unit into operation
■Shown how the unit is operated by the person placing the unit into oper‐
ation
■If necessary, helping out as directed with transportation within the facili‐
ties and with setting up the unit
For more detailed information, please refer to 'Obligations of Combi Oven
Owner' on page 20
Mover Transporting the unit within the facilities
Service technician ■Setting up the unit
■Installing the fully automatic oven cleaning system
■Placing the unit into operation and removing it from service
Electrician ■Connecting the unit to the electrical connection at the facilities
■Uninstalling electrical connections
Water and wastewater
installer
■Connecting the unit to the water connection at the facilities
■Uninstalling water connections
■Connecting the unit to the drain connection at the facilities
■Uninstalling the drain connection
Person placing the unit
into operation
(service technician)
■Responsible overall for placing the combi oven into operation
■Briefing the user
Decimal mark used
In order to ensure that all numbers can be properly understood internationally, a decimal point is al‐
ways used.
1 General
Installation Manual 9

1.5 Safety Information That Must Be Read without Exception
Safety information found in the documentation for the customer
Only the installation manual and operating manual provide safety information for the combi oven.
The installation manual provides safety information for the transportation, setup, installation, placing-
into-operation, and removal-from-service tasks it describes.
The operating manual provides safety information for the cooking, cleaning, and maintenance tasks it
describes.
When using the operating instructions, the operating manual or installation manual should always be
consulted in order to obtain the relevant safety information. When performing activities that go beyond
simply using the software, the safety information in the operating manual and installation manual must
always be observed.
Parts of this document that must be read without exception
Failure to take the information in this document into account may result in death, injury, or property
damage.
In order to ensure their safety and the safety of others, everyone working with/on the combi oven must
read and understand the following parts of this document before starting any work:
■The 'For Your Safety on page 14' section
■The sections describing the work that will be carried out
Danger symbol
Danger symbol Meaning
Used to warn of potential injury. Observe all the precautionary state‐
ments following this symbol in order to avoid injury or death.
Precautionary statements
The precautionary statements in this manual are categorized using the following hazard levels:
Hazard level Consequences Likelihood
Death / severe injury (irreversible) Imminent
Death / severe injury (irreversible) Potential
Minor injury (reversible) Potential
NOTICE Property damage Potential
1 General
Installation Manual 10

2 Configuration and Functions
2.1 The Combi Oven's Configuration and Functions
Parts and functions
The figure below shows a size 6.10 mini combi oven used as an example representing all models:
1 32 4 5 6 8 9 1110 12
19 1822 21 20 1617
1513 147
No. Designation Function
1Ventilation port Draws in ambient air in order to remove moisture from the oven
cavity
2Air vent Lets hot steam escape
3Control panel Used to operate the unit
4Suction panel Used to distribute heat uniformly within the oven cavity
5Rack Used to hold standard-size bakeware
6Oven light Illuminates the oven cavity
7Core temperature probe
(optional)
Used to measure the food's core temperature
8Unit door Seals the oven cavity
9Door handle ■Used to open and close the unit door
■Cracked-open position for safely opening the unit ("safety lock")
10 Vents Used for ventilation purposes
11 Rear panel Covers the unit's wiring compartment
12 Top enclosure Covers the unit's control electronics
13 Condensation hood con‐
nection (optional with
easyTouch)
Used to connect a Halton condensation hood
14 Cover on top enclosure Used to access the electronics in the top enclosure
15 Outer case Used to cover the inside of the unit
16 Connection angle bracket Used to cover the connection area
17 Condensation hood con‐
nection (optional)
Used to connect a mini Condensation Hood Pro
18 Network connection Used to connect to a network
19 Openings in base Used for ventilation purposes
20 Oven cavity Is where food is placed while it is being cooked
2 Configuration and Functions
Installation Manual 11

No. Designation Function
21 Unit feet Used to set up and level the unit
22 Nameplate Used to identify the unit
Material
The unit's inner and outer parts are made of stainless steel.
2 Configuration and Functions
Installation Manual 12

2.2 Control Panel Layout and Functions
Control panel layout and parts (standard)
No. Designation Function
1Unit ON/OFF
switch
Used to turn the combi oven on and off
2Display and program se‐
lection
■Shows the active cooking program and the selected extra
functions
■Used to select a basic cooking program or rethermalization
program
3Data input ■Used to select a cooking parameter so that it can be config‐
ured
■Starts and stops the cooking program
4Knob Cooking parameters and extra functions can be selected or
adjusted by turning this knob
5Press&Go buttons Programmable quick-select buttons
Control panel layout and parts (easyTouch)
No. Designation Function
1Unit
ON/OFF switch
Used to turn the combi oven on and off
2Full-touch display The unit's central control interface
■Used by touching the icons on the full-touch display
■Status indicators
3USB port Used to plug in a USB stick
2 Configuration and Functions
Installation Manual 13

3 For Your Safety
Purpose of this section
The purpose of this section is to provide you with all the information you will need in order to safely
work with/on the combi oven without putting yourself and others at risk.
Read this section very carefully!
3.1 Basic Safety Instructions
Purpose of these instructions
The purpose of these instructions is to ensure that everyone working with and on the combi oven will
be fully aware of all the risks, hazards, and safety requirements involved and will observe the warnings
in the operating manual and on the combi oven. Failure to follow these instructions may result in
death, injury, or property damage.
Customer documentation manuals
Follow the instructions below:
■Fully read the 'For Your Safety' section, as well as the section that applies to the way you will be
interacting with the combi oven.
■Keep the customer documentation manuals handy at all times so that you can look up any required
information.
■If you transfer the combi oven to a new owner, make sure to give the new owner the customer doc‐
umentation manuals as well.
Basic rules for installation
The unit must be installed in compliance with all national and state laws and regulations, with all appli‐
cable local requirements and regulations set forth by the relevant local utility companies and authori‐
ties, and with all other relevant regulations and standards.
These include, but are not limited to:
■The National Electrical Code, ANSI/NFPA 70 (current edition)
■The Canadian Electrical Code, CSA C22.2
■The Food Code and Food Service Sanitation Manual published by the Food and Drug Administra‐
tion (FDA) (current editions)
■Latest edition of the International Plumbing Code published by the International Code Council (ICC)
or the Uniform Plumbing Code published by the International Association of Plumbing and Mechan‐
ical Officials (IAPMO)
■The standards published by the National Sanitation Foundation (NSF)
■All local fire protection and occupational health and safety regulations
Working with/on the combi oven
Follow the instructions below:
■Only people who meet all the requirements specified in this operating manual should be allowed to
use and otherwise work with/on the combi oven.
■Only use the combi oven for its intended use as described in this manual. Never, under any circum‐
stance, use the combi oven for other purposes, even if they seem obvious.
■Observe all the safety measures specified in this operating manual and on the combi oven. This
applies especially to wearing the required personal protective equipment.
■Make sure to always stay in the specified work areas when working with/on the combi oven.
■Do not make any alterations to the combi oven. This includes removing components and adding
components that have not been expressly approved. Above all, however, make sure not to disable
any safety devices or guards.
3 For Your Safety
Installation Manual 14

For more information...
Related subjects
Your Combi Oven's Intended Use 16
Warning Labels on the Combi Oven 18
Hazards posed by the unit 21
Safety Devices 23
Staff and Work Area Requirements 25
Personal protective equipment 27
3 For Your Safety
Installation Manual 15

3.2 Your Combi Oven's Intended Use
The combi oven's intended use
■The combi oven has been designed and built exclusively for cooking a variety of food in standard-
size food containers (steam table pans, sheet pans, etc.). Steam, convection, and combi-steam
(steam superheated without pressure) are used for this purpose.
■The food containers can be made of stainless steel, ceramic, plastic, aluminum, enameled steel, or
glass. Glass food containers must not be damaged.
■The combi oven is intended exclusively for professional commercial use.
Limitations on use
The combi oven should not be used to heat up the following materials:
■Dry powders or granular products
■Readily flammable substances or objects with a flashpoint lower than 518 °F, such as readily flam‐
mable oils, fats, plastics, cleaning agents, and liquids containing alcohol.
■Food in sealed cans
Staff requirements
■The combi oven must be run and installed exclusively by staff meeting the specified requirements.
For the corresponding training and qualifications requirements, please refer to 'Staff and Work Area
Requirements on page 25.'
■All staff must be familiar with the risks, hazards, and rules involved in handling heavy loads.
Requirements concerning the combi oven's functional capability
■Do not operate the combi oven unless it has been properly transported, set up, installed, and
placed into operation as indicated in the installation manual and the person responsible for placing
it into operation has confirmed this.
■The combi oven should only be used if all safety devices and guards are present, working properly,
and correctly locked in place.
■All manufacturer specifications concerning how to run and service the combi oven must be ob‐
served.
■The load placed inside the combi oven must never exceed the maximum permissible loading
weight; please refer to 'Technical Data' on page 57.
Requirements concerning the combi oven's surroundings
Required combi oven surroundings
■Ambient temperature between 40°F and 95°F
■No toxic or potentially explosive atmospheres
■Do not use or store gasoline or other flammable vapors, gases, or liquids in the vicinity of a combi
oven
■Dry kitchen floor in order to reduce the risk of accidents occurring
Required installation location characteristics
■NO fire alarms or sprinkler system directly above the unit
■NO flammable materials, gases, or liquids above, on, under, or close to the unit
Limitations on use
■When used outdoors, the unit must be protected from rain and wind
■Do NOT shift or move the unit during operation
3 For Your Safety
Installation Manual 16

Prerequisites for cleaning
■Only use the cleaning agents approved by the manufacturer.
■Only use the cleaning tools specified by the manufacturer; please refer to 'Cleaning schedule' in
the operating manual.
■Do NOT use a pressure washer to clean the unit.
■Do NOT use a water jet to clean the outside of the unit. Do not use an external water jet for any‐
thing other than cleaning the oven cavity.
■Do NOT use bases or acids to clean the combi oven and make sure it is not exposed to acid
fumes. The only exception is when the oven cavity is descaled by an authorized service company
following the manufacturer's instructions.
3 For Your Safety
Installation Manual 17

3.3 Warning Labels on the Combi Oven
Warning label location
The figure below shows a size 6.10 mini combi oven used as an example representing all models:
3 2
2
1
Warning labels on unit door
Warning labels (1) on the unit door:
Warning Description
Hot surface warning
A burn hazard is posed by hot surfaces on the unit door, inside the entire
oven, and by all parts that are inside the oven during cooking.
Hot food, hot bakeware, and hot liquid warning
Hot food and hot bakeware will pose a burn hazard if the bakeware falls off
the shelf levels or if food slides off bakeware that is being held in an in‐
clined position. This hazard will be particularly acute in the case of shelf
levels located above the operator's field of view.
Risk of scalding when liquid food is spilled. This hazard exists when liquids,
or food that becomes liquefied during cooking, are placed on the upper
shelf levels. Do not use shelf levels located above your field of view for liq‐
uids or food that will become liquefied.
With ConvoClean / ConvoClean+ option only
Caustic cleaning agent warning
Skin, eye, and respiratory tract irritation hazard posed as a result of contact
with cleaning agents, as well as their vapors, if the unit door is opened dur‐
ing fully automatic cleaning (ConvoClean system).
Hot steam warning
There is a risk of scalding posed by the hot steam coming out when the
unit door is opened.
Combi oven tip-over hazard warning
There is a risk of the combi oven toppling over when being moved. Exer‐
cise extreme caution when moving the combi oven.
Unit hookup damage and disconnection warning
There is a risk of the unit's hookups being damaged or disconnected when
the combi oven is moved. Exercise extreme caution when moving the com‐
bi oven and take the connections' length into account.
3 For Your Safety
Installation Manual 18

Warning labels on combi oven case
Warning labels (2) on combi oven case:
Warning Description
WARNING
To reduce the risk of electric shock, do not remove or open cover. No user
serviceable parts inside. Refer servicing to qualified personnel. Disconnect
power supply before servicing.
AVERTISSEMENT
Afin de réduire le risque d'électrocution, ne pas retirer ou ouvrir le capot. Au‐
cune pièce réparable ne se trouve à l'intérieur. Confier le dépannage à du
personnel qualifié. Débrancher l'alimentation électrique avant réparation.
CAUTION
Before commencing pluming installation refer to installation instruction fur‐
nished with unit.
DO NOT INSTALL a SHUTOFF ON DRAIN OUTLET
WARNING
Cancer and Reproductive Harm
www.p65Warnings.ca.gov
AVERTISSEMENT
Cancer et Troubles de l'appareil reproducteur
www.p65Warnings.ca.gov
Warnings in the combi oven wiring compartment
Warnings in the combi oven wiring compartment:
Warning Description
WARNING
Field conversation from 3 PH to 1 PH is not permitted.
Warning labels on power cord
Warning labels (3) on the power cord:
Warning Description
WARNING
Risk of Fire. Use only a UL listed grounding type attachment plug rated for:
■208‑240 V, 30 AMP Minimum, 3 PH, 4 Wire
■208‑240 V, 50 AMP Minimum, 3 PH, 4 Wire
■208 V, 30 AMP Minimum, 3 PH, 4 Wire
■240 V, 30 AMP Minimum, 3 PH, 4 Wire
■208 V, 50 AMP Minimum, 1 PH, 3 Wire
■240 V, 50 AMP Minimum, 1 PH, 3 Wire
The plug is to be selected and installed only by qualified service personnel
or electricians.
3 For Your Safety
Installation Manual 19

3.4 Obligations of Owners and Personnel with the Authority to Issue
Instructions in the Kitchen Area
Personnel working on the combi oven
The store manager or person with the authority to issue instructions must make sure that all transpor‐
tation, setup, installation, and removal-from-service work is carried out exclusively by qualified person‐
nel as described in 'Staff and Work Area Requirements.' on page 25
Personnel working on electrical systems
The store manager or person with the authority to issue instructions must make sure that all assembly,
placement-into-operation, servicing, maintenance, and repair work is carried our exclusively by quali‐
fied electricians.
Electrical assembly, placement-into-operation, servicing, maintenance, repair, and testing work on the
combi ovens must be carried out exclusively by authorized service companies in conformity with the
placement-into-operation, servicing, maintenance, and repair documents specified by Convotherm.
The required activities must be carried out exclusively by qualified electricians who have the required
training and current professional experience and who have the necessary familiarity with all applicable
standards, regulations, and accident prevention regulations.
Every qualified electrician performing assembly, placement-into-operation, servicing, maintenance, or
repair work must have read and understood the installation manual.
Rules for working on electrical systems
The combi oven must be electrically connected in conformity with all applicable regulations and gener‐
ally accepted standards and practices, as well as with the procedure outlined in the installation man‐
ual.
It is necessary to ensure that all electrical precautions, guards, and devices (mechanical and electri‐
cal) are being adhered to and are effective every time before the unit is put into operation, as well as
after any servicing, maintenance, or repair work. Moreover, this must be verified and documented by
means of measurements if required by applicable regulations.
Before being worked on, the unit must always be de-energized and locked and tagged out. In addition,
it is necessary to double-check that it has actually been de-energized properly.
After it has been established that the unit is properly de-energized, it is necessary to wait at least
15 minutes without exception in order to allow for the DC bus capacitors to be fully discharged.
In order to ensure operating and functional safety, all electrical connections must be checked, and all
required and mandatory electrical tests for placement into operation and regular operation must be
carried out.
Cybersecurity
The combi oven owner must make sure that the measures taken in order to ensure cybersecurity al‐
ways reflect the current state of the art.
3 For Your Safety
Installation Manual 20