CookMax 900 Series User manual

cookmax ist eine Marke der PENTAGAST eG
Philipp-Reis-Straße 9, D-36093 Künzell
Tel: +49 (0) 66 1 / 93 48 3 – 0 / Fax: +49 (0) 66 1 / 93 48 3 - 25
[email protected]
www.pentagast.de
Thermische Geräte Serie 900
Gas-Nudelkocher
Artikel-Nr. 146008 (CR0786849)
Handbuch

GAS PASTA COOKERS
900 Series
TYPE: 9CP/G400, 9CP/G800
User Manual
S/N: Valid from:17. 07. 2007 Rev.: 1.1

17.7.2007 Rev. 1.0
Dear Customer,
Congratulations on deciding to choose a Baron equipment for your kitchen activities. You
made an excellent choice. We will do our best to make also you a satisfied Baron customer
like thousands and thousands of others all over the world.
Please read this manual carefully. You will learn many right, safe and efficient working
methods in order to get the best possible benefit from the equipment. The instructions and
hints in this manual will give you a quick and easy start in using this equipment. You will
note very quickly how nice it is to use the Baron equipment.
All rights are reserved for technical changes.
You will find all the main technical data on the rating plate fixed to the equipment. When
you need service or technical help, please let us know the serial number of the equipment.
This will make it easier to provide you with the correct service. Please write the contact
information of your local Baron service in advance on the lines below.
Baron TEAM
Baron service phone number:..........................................................................................
Contact person:..........................................................................................................

17.7.2007 Rev.
1
1. General .......................................................................................................... 1
1.1 Symbols used in the manual .......................................................................................... 1
1.2 Symbols affixed to the appliance .................................................................................. 2
1.3 Checking correspondence between the handbook and the appliance ............................ 2
2. Safety .............................................................................................................. 3
2.1 Using the appliance safely ............................................................................................. 3
2.2 Safety instructions in case of malfunctions ................................................................... 3
2.3 Disposing of the appliance ............................................................................................ 3
3. Functional description .................................................................................. 4
3.1 Application of the appliance .......................................................................................... 4
3.1.1 Prohibited use/Use for unintended purposes ......................................................... 4
3.2 Construction .................................................................................................................. 4
3.3 Operating principle ........................................................................................................ 4
3.3.1 Control panel .......................................................................................................... 5
4. Operating instructions ................................................................................. 6
4.1 Before use ...................................................................................................................... 6
4.1.1 Preparing for use .................................................................................................... 6
4.2 Using the appliance ....................................................................................................... 7
4.2.1 Filling the tank ....................................................................................................... 7
4.2.2 Lighting the pilot flame ......................................................................................... 8
4.2.3 Lighting the main tank burner ............................................................................... 8
4.2.4 Cooking .................................................................................................................. 8
4.2.5 Switching off the appliance ................................................................................... 9
4.2.6 Emptying the tank .................................................................................................. 9
4.3 Operations after using the appliance ............................................................................. 9
4.3.1 Daily cleaning ........................................................................................................ 9
4.3.2 Periods of disuse .................................................................................................. 10
4.3.3 Routine maintenance ............................................................................................ 11
4.3.4 Supplementary cleaning ....................................................................................... 11
5. Installation ................................................................................................... 12
5.1 General ........................................................................................................................ 12
5.1.1 Installation conditions in compliance with regulatory requirements. .................. 12
5.2 Exhausting fumes ........................................................................................................ 12
5.3 Storage ......................................................................................................................... 13
5.4 Unpacking the appliance ............................................................................................. 13

17.7.2007 Rev.
2
5.5 Disposing of packing materials ................................................................................... 13
5.6 Positioning ................................................................................................................... 13
5.7 Gas connection ............................................................................................................ 14
5.7.1 Nozzles and primary air distance ......................................................................... 15
5.8 Connecting water supply ............................................................................................. 17
5.9 Drain ............................................................................................................................ 17
5.10 Personnel training ...................................................................................................... 18
5.11 Rating plate ................................................................................................................ 18
6. Adjustment instructions ............................................................................. 19
6.1 General ........................................................................................................................ 19
6.2 Replacing the main burner nozzle ............................................................................... 19
6.3 Replacing the pilot flame burner nozzle ...................................................................... 21
6.4 Adjusting the minimum setting ................................................................................... 23
6.5 Adjusting the primary air ............................................................................................. 25
6.6 Pilot flame control ....................................................................................................... 26
6.7 Operating check ........................................................................................................... 26
7. Troubleshooting .......................................................................................... 27
8. Technical specifications .............................................................................. 29

17.7.2007 Rev. 1.0
General
1
1. General
Read the instructions in this handbook carefully: they contain important information re-
garding proper, efficient and safe installation, operation and maintenance of the appli-
ance.
Keep this handbook in a safe place where it is readily available for consultation by other
users of the appliance.
This appliance must be installed in accordance with the manufacturer's instructions and
local regulations, and it must be connected to the electrical supply exclusively by a li-
censed electrician.
Persons responsible for using this appliance must be specifically trained in its operation.
Switch off the appliance in the case of faults or incorrect operation. The periodical func-
tion checks prescribed in this handbook must be carried out in compliance with the rele-
vant instructions. The appliance must be serviced by a technically qualified person
authorized by the manufacturer and using exclusively genuine original spare parts when
replacements are necessary.
Failure to comply with the foregoing prescriptions may compromise the safety of the ap-
pliance.
1.1 Symbols used in the manual
This symbol indicates situations associated with imminent safety hazards. Compliance
with the instructions provided is mandatory in order to prevent injury.
This symbol indicates the correct procedures to adopt to avoid unacceptable cooking re-
sults, damage to the appliance, and hazardous situations.
This symbol denotes recommendations designed to allow the user to obtain the maximum
possible performance from the appliance.
This symbol denotes information concerning functions that must be considered for the
purposes of control processes.

17.7.2007 Rev. 1.0
General
2
1.2 Symbols affixed to the appliance
This symbol indicates the presence of electrical terminals behind the component to which
it is affixed. The component in question may be removed exclusively by qualified person-
nel.
1.3 Checking correspondence between the handbook and the appliance
The appliance serial number is shown on the rating plate. If the handbooks are misplaced,
new copies may be ordered from the manufacturer or the local dealer. When ordering new
handbooks always quote the serial number shown on the rating plate.

17.7.2007 Rev. 1.0
Safety
3
2. Safety
2.1 Using the appliance safely
This appliance is designed for professional use and must therefore be used exclusively by
qualified personnel.
Never leave the appliance unattended while in use.
Do not move the appliance when it is hot.
Do not use the appliance if the tank is empty.
Do not put food products directly in the tank, cook exclusively in the baskets supplied
with the appliance.
Keep the tank drain outlet closed.
2.2 Safety instructions in case of malfunctions
In the event of faults or incorrect operation, close the water and gas supplies and discon-
nect the appliance from the electrical supply using the main switch. Call service.
2.3 Disposing of the appliance
This appliance is made of recyclable materials and it does not contain any hazardous or
toxic substances. Dispose of the packing materials and the appliance in compliance with
the applicable regulations in force in the place where the appliance is installed. Packing
materials must be sorted according to their types and delivered to specific collection sites.
Abide by environmental protection regulations.

17.7.2007 Rev. 1.0
Functional description
4
3. Functional description
3.1 Application of the appliance
The pasta cooker is intended to cook food in baskets immersed in the boiling water. By
pasta cooker you can also heat any cooked food which are cooled down. In this case, use
GN food-pan. The pasta cooker tank can include three food-pans GN 1/3 of 215 mm of
depth.
3.1.1 Prohibited use/Use for unintended purposes
The pasta cooker is not designed for frying. The temperature value range you can set up
it is not sufficient for this operation.
The manufacturer cannot be held liable for any faults caused by defective installation or
inappropriate use of the appliance. In such cases the warranty shall be null and void.
3.2 Construction
Structure are made from stainless steel, standing on 4 height adjustable feet. Outside cas-
ing and top entirely made from stainless steel (AISI 304).
Tank made from stainless steel AISI 18/10.
3.3 Operating principle
Heating is through a stainless steel tubular burner operating with uniform flame. The
burner must withstand mechanical and thermal stress and it is placed under the tank.
Water temperature can be regulated by adjusting the burner between maximum and min-
imum power.

17.7.2007 Rev. 1.0
Functional description
5
3.3.1 Control panel
Fig. 1
1. Water filling valve
2. Knob
3. Piezoelectric ignition

17.7.2007 Rev. 1.0
Operating instructions
6
4. Operating instructions
4.1 Before use
4.1.1 Preparing for use
Before cooking food for the first time we recommend cleaning the appliance thoroughly
-- especially the tanks. Carefully remove all packing materials and adhesive film from the
pasta cooker; remove any traces of adhesive remaining on the stainless steel surfaces.
Clean the pasta cooker with hot water. If necessary, remove any traces of adhesive using
non-flammable solvents.
Before using the appliance for the first time clean the tank with hot water and a sponge.
Clean stainless steel parts with a detergent that does not contain any abrasive substances
and is specifically designed for cleaning stainless steel.
After cleaning the appliance rinse it with clean water and wipe it dry with a cloth.
Before heating the pasta cooker for the first time fill the tank to the maximum level. Re-
member to close the drain valve.
Never clean the appliance with water jets.

17.7.2007 Rev. 1.0
Operating instructions
7
4.2 Using the appliance
4.2.1 Filling the tank
First of all, check the drain valve (item 4 in Fig. 2) is closed.
Fill the tank with water to the maximum level (overflow level), by opening the filling
valve (item 1 in Fig. 1).
Fig. 2
1. Overflow pipe
2. Drain
3. Drain valve
4. Drain valve lever

17.7.2007 Rev. 1.0
Operating instructions
8
4.2.2 Lighting the pilot flame
Push the knob and turn it up to position marked with the spark (item 2 in Fig. 3); hold the
knob down and at the same time push the ignition button (item 3 in Fig. 1).
Hold the knob down for few seconds so the thermocouple can be heated. If the pilot flame
goes out, repeat the lighting procedure.
You can check the correct pilot flame ignition by opening the door of the compartment
beneath.
Fig. 3
1. Knob – OFF position
2. Knob – pilot flame position
3. Knob – maximum position
4. Knob – minimum position
5. Reference index
4.2.3 Lighting the main tank burner
To light the main burner, exercise a slight pressure and turn the knob to the position cor-
responding to the required temperature (from item 3 to item 4 in Fig. 3).
4.2.4 Cooking
• When you reached the required temperature, add salt to the water, if necessary, and
add oil;
• Place the food into the baskets and immerse them in the boiling water. (Cooking
time depends on the foods);
• When product is ready, lift the basket to allow excess water to drip away, shake
slightly the product and deposit it into a container or into serving dish;
• Check the tank is always filled with water.
Never leave the appliance unattended while in use.

17.7.2007 Rev. 1.0
Operating instructions
9
4.2.5 Switching off the appliance
To extinguish the main burner, turn the know towards the right to the position marked
with the spark (item 2 in Fig. 3); only pilot flame remains on. Exercise a slight pressure
and turn the knob to the position “OFF” (item 1 in Fig. 3) to extinguish the pilot flame too.
4.2.6 Emptying the tank
Give utmost attention to this operation, which must be carried out when the water has
cooled down.
Turn the lever (item 4 in Fig. 2) up to open the drain valve.
4.3 Operations after using the appliance
4.3.1 Daily cleaning
Before cleaning wait for the pasta cooker to cool.
Drain the tank, see previous "Emptying the tank" heading.
General
Main causes for deterioration or corrosion of stainless steel:
• using abrasive or aggressive detergents, especially products containing chlorine
such as hydrochloric acid or sodium hypochlorite (bleach). For this reason, before
using a commercial detergent make sure it will not corrode stainless steel;
• accumulation of ferrous deposits (such as those created by rust dissolved in the wa-
ter in the pipelines, especially after the appliance has remained idle for prolonged
periods); accumulation of ferrous deposits must be avoided as far as possible. Do
not use abrasive metal pads to remove stubborn food stains. Instead, use scourers
or spatulas made of stainless steel or softer, non-ferrous materials;
• accumulation of acidic substances such as vinegar, lemon juice, sauces, salt, etc.
Avoid prolonged contact of substances of this type with the stainless steel surfaces
of the appliance. Particular damage is caused by allowing saline solutions to evap-
orate on the appliance surfaces resulting in the formation of salt deposits.

17.7.2007 Rev. 1.0
Operating instructions
10
Routine cleaning
Cleaning the appliance thoroughly on a daily basis is the best way to keep it in perfect
working condition and increase its working life. Clean the appliance with a damp cloth
and soapy water or detergent. Avoid acid or abrasive cleaners as discussed above. Do not
use aggressive detergents, even for washing the floor around the appliance, since these
products give off corrosive vapour that can deposit on stainless steel surfaces and damage
them. If the appliance is very dirty, clean it using a synthetic scourer (e.g. Scotch-
BriteTM). Rinse the appliance with clean water and wipe it dry with a clean cloth. Do not
use wire wool pads (risk of rust deposits and stains). For the same reason, do not bring
ferrous objects into contact with the appliance.
In order to prevent the formation of spots of corrosion ensure that all salt residues on the
sides and bottom of the tank are completely removed.
Never use direct water jets to clean the appliance: risk of water infiltration resulting in
malfunctions and damage.
Stains and scratches on the stainless steel
Scratches and stains can be removed using stainless steel wool pads or synthetic scourers;
always rub in the same direction as the satin finish.
Rust
If you need to remove rust stains seek advice from industrial cleaner manufacturers to
choose a suitable product. Industrial descaling products can also be used for this purpose.
After using the cleaning product and rinsing the appliance with clean water, an alkaline
detergent may be required to neutralize any acid compounds remaining on the surface.
Cleaning the pasta cooker
Periodically remove any accumulated limescale deposits using a specific scale remover
product as indicated below:
Do not breathe the vapours generated during this operation. Wear a facemask and rubber
gloves.
4.3.2 Periods of disuse
If the appliance is to remain idle for a prolonged period, after cleaning and drying the sur-
faces should be protected by applying a film of a suitable product (e.g. vaseline oil spray
or similar products).
Turn off the gas shut off valve on the gas supply line.

17.7.2007 Rev. 1.0
Operating instructions
11
4.3.3 Routine maintenance
Service and maintenance procedures must be performed exclusively by qualified person-
nel.
The following maintenance operation should be performed at least once a year:
• checking proper operation of control and safety devices;
• combustion check, i.e.:
1. ignition;
2. combustion safety;
3. checking for proper operation in range of settings ON-OFF-ON.
We strongly recommend entering into a technical assistance agreement providing for at
least one service per year.
4.3.4 Supplementary cleaning
Cooking pasta gives rise to the production of starch (of similar properties to egg white)
that tends to bake on to the tank bottom. Clean regularly, 3-6 times a day, according to the
frequency with which the appliance is used. Turn the control knob to the OFF position.
Empty the tank following the instructions, open the drain valve and carefully wipe the
walls and the tank bottom to remove residual starch. Close the drain valve and fill the tank
up to the maximum level. To restore the appliance to full operation refer to the heading
"Lighting the burners".

17.7.2007 Rev. 1.0
Installation
12
5. Installation
5.1 General
The manufacturer cannot be held liable for any damage to property or injury to persons
due to incorrect installation or inappropriate use of the appliance. In these cases, the war-
ranty is invalid.
Installation, maintenance, connection to the gas supply and commissioning of the appli-
ance must be performed by an authorized installer. The authorized installer must adhere
strictly to the safety regulations in force in the place where the appliance is installed.
5.1.1 Installation conditions in compliance with regulatory requirements.
Note that all appliances installed on premises open to the public must meet the following
requirements. The appliance must be installed and serviced in compliance with all appli-
cable regulations and standards, namely:
• safety regulations concerning fire and panic hazards in public buildings;
• general regulations valid for all appliances;
• appliances running on combustible gas or PLG
Adhere strictly to the specific prescriptions given in relation to the type of gas used:
• Heating, ventilation, refrigeration, air-conditioning, and production of steam and
hot water for sanitary use;
• Installation of professional cooking appliances;
• Specific regulations applicable to various types of public premises (hospitals,
shops, etc.).
5.2 Exhausting fumes
The appliance should be installed in a well-ventilated area, under an extractor hood if pos-
sible, in compliance with the applicable regulations in force. This precaution serves to
guarantee the complete expulsion of flue gas resulting from the combustion process.
The amount of air required by the combustion process is given in the "Technical specifi-
cations table" at the end of the handbook.
In compliance with regulations in force concerning installation, our appliances are de-
fined in the "Technical specifications table" under the heading "Standard construction".

17.7.2007 Rev. 1.0
Installation
13
5.3 Storage
If the appliance is stored in a warehouse with internal temperature below 0°C (32°F), it
should be brought to a temperature of at least +10°C (50°F) prior to use.
5.4 Unpacking the appliance
Before installing the pasta cooker remove all packing materials. Some parts are covered
in adhesive film, which must be completely removed (see heading "Preparing for use").
5.5 Disposing of packing materials
All packing materials must be disposed of in compliance with the local regulations in
force in the place where the appliance is installed. Packing materials must be sorted ac-
cording to their types and delivered to specific collection sites. Abide by environmental
protection regulations.
5.6 Positioning
Before performing any work on the appliance, close the gas and water supplies and switch
off the electrical power supply.
Before you start work, clean the tank carefully and fill it to the level of the overflow pipe.
Level the appliance using a bubble level. The height of the appliance can be adjusted by
means of the adjustable feet. Correct adjustment of the feet ensures that the appliance can
be anchored in a stable condition.
Comply with all workplace fire and safety regulations.
If the appliance is installed alongside a wall made of a material that is flammable (wood
etc.) or anyway sensitive to heat (plasterboard etc.), adopt suitable protective measures to
protect the wall in question. To this end, clad the wall with a material that offers protection
from radiant heat or observe a minimum clearance between wall and appliance of 100 mm
at the side and 50 mm at the rear.