Coral 613 User manual

- 1 -
Soft 001

- 2 -
Thank you for purchasing this Softener. We are sure that it will provide you with
trouble free service for many years to come.
Please use the following p
ages to assist you
in the installation and set up of your new Softener.
Planning Your Installation
.
Please
observe the regulations concerning the installation of your water softener. For
guidance check out the water regulations advisory service web site (
www.wras.co.uk) Check
that
you only have one rising main, that you have allowed space for access to the unit for
possible future maintenance and salt replenishment. Check the water pressure; locate the
rising main (stop cock) a drain facility and a power s
upply.
Unless you are replacing an existing water softener, this installation will require you to carry
out plumbing work and may require an electrical outlet to be fitted near the softener. You
should only attempt this if you have the necessary ski
l
ls.
P
ositioning the Softener
.
Where possible the softener should be placed close to the rising main. Take care to allow hard
water take off points for a drinking water facility and /or an outside tap. The distance between
the drain and the Softener should be as
short as possible
. Ensure that both the drain and
overflow will not freeze or reach a temperature above
40°C
. If putting the Softener within a
cupboard ensure that the base is adequately supported. If the Softener is being installed within
your loft etc i
t is recommended to house the Softener within a tank capable of storing at least
100 Litres
with an overflow fitted. The overflow on the tank should be below the Softener
overflow and be a minimum of ¾” in size.
A single Check Valve
.
A
suitable ch
eck val
ve should be fitted. This will usually
be in the installation kit that can be
ordered separately.
Check List
.
Before you start the installation make sure that you
have all the necessary fittings. The purchase of one
of our standard installation kits will
normally ensure
that you have everything that you need for a typical
installation
Water Pressure Test
.
It is important that a pressure test is carried out.
High
and
low
water pressure can result in either damage to
or failure of the Softener. Although the
Softener is
tested to a pressure of 8 bar
(120psi)
, we recommend
the fitting
of a pressure limiter should your pressure
exceed 5 bar (70 psi)
.
The minimum working
pressure is 1.4 bar (20 psi)
Before starting
the
installation of the valves ensure that the
s
top
cock is in the closed
position.

- 3 -
Connecting the Softener
.
Once you have completed the installation of the valves set the valves as follows:
Softener
Inlet and Outlet
valve
CLOSED
Bypass valve OPEN
You can now safely return the stop cock to the op
en position
.
Using the hoses provided (if
installation kit ordered) connect the straight end of the
h
ose having first inserted the washer
provided to the softener inlet and outlet valves.
Connect the angled end to the Softener. The
Softener inlets and outl
ets should be
indicated
either with the words inlet or outlet or with an
embossed
directional arrow
o
n the Softener tails. Normally the Softener tails are in a
configuration of three with the centre normally being the waste outlet.
Waste Pipe Installation
.
Connect the waste pipe to the waste outlet on the Softener and run the hose to either an up
stand or outside drain, a minimum air gap of 20mm must exist at the end of the drain line.
Softened water will have no adverse effect on a septic tank.
Should
yo
u need to extend the
drain hose this can be done by connecting to a 15mm copper tube for a maximum run of 8
meters with a minimum daytime pressure of 40
psi.
Ensure that the drain hose is not kinked
or obstructed in any way as this will lead to an overflow of the softener.
The drain pipe can
run uphill to a maximum of
1 Meter
with a minimum water pressure of 40
psi.

- 4 -
Overflow Connection
.
The overflow connection is the white ½” hose spigot on the rear or side of the cabinet. A clip
is not required for
this connection. The overflow must be run downhill through an outside
wall without kinks or restrictions. It is recommended the overflow hose be visible when it
exits the outside wall.
Electrical Connection
.
Connect the transformer provided to a continuous electrical supply with the power off. Plug
the flying lead from the transformer into the electrical connection on the controller (see
programming instructions). Ensure the flying lead cannot get caught on the camshaft or any
moving parts on the Softene
r valve.
Preparing the Softener to go into service
.
Now that all the connections have been completed put approximately 5 litres of water into the
brine tank. You may also at this point put a quantity of salt into the tank. Do not allow the salt
level in
the brine tank to exceed the height of the overflow. The amount of salt used will
depend on the type and model of Softener you have, you should never let the brine tank
become completely empty of salt and it is advisable to check the salt levels on a regul
ar basis
until a usage pattern has been established.
Putting the Softener into service
.
You should now complete any programming instructions that
may
apply to your particular
Softener
. During the commissioning process and initial
regeneration you can
con
firm that the
unit has no leaks
from the
installed valves and
that w
aste water runs free. This regeneration
will also assist in cleaning any potential air locks that may be present within the system.
The regeneration will also reset any internal meter or timer devises that dictate the frequency
of the regeneration cycle.

- 5 -
Q
uick Set Up Guide
The main user guide should only be used for reference purposes, please use this guide
for initial programming.
Your Softener should already have be
en set up with the basic settings in the factory
!
The only settings you should need to enter are the time of day, day of week and the water
hardness
1.
Down arrow. Used to scroll down or
increment through a group of choices.
2.
Set. Used to accept a setting to
store in the
memory.
3.
Up arrow. Used to scroll up or increment up
through a group of choices.
4.
Regenerate. Used to command the controller
to regenerate.
Before starting this process ensure that the softener is connected correctly to the water and
power supplies.
Initial Power Up
.
Plug the transformer into the rear of the control
panel;
this is located to the
left top corner of the panel if viewing from the front. Once the power is
connected the display
should
show
255
, on occasions the display may
f
lash between time and r
egeneration
with the regen symbol flashing
,
press
set button
to clear
. During
the
set up process the display may revert to
service mode
(after 25 seconds)
by repeatedly pressing the set button you
can scroll to the part of the set up
programme you require. If you receive
an ERR3 message allow the cam shaft to turn for a few moments and this
code should disappear. If the cam does not move Check that the Cam
Shaft
is fitted correctly and that the optical sensor is in position.
Set
Time
.
Press the set button. The TIME should now be flashing, use the up and
down arrows to set the correct time of day (24hrs format). Once the
correct time has been selected, press the set button to confirm.
The
following will then be displayed.
Set Da
y of the Week
.
Press the set button to display the screen shown. The display will flash,
use the up and down buttons to advance the arrow to underneath the
correct day. Once under the correct day press the set button to confirm.
The following will then be
displayed.

- 6 -
Press the set button to accept this setting and again to the next setting.
The following will then be displayed.
Set Days to Regenerate
(
760
Metered units only)
.
This setting is a default override setting to allow for optimum performance
of the resin it should be regenerated at least every 7
–
10 days, this will
then perform a regeneration of the softener should one not have been
instigated
during this time period.
Press the set button to make the display
flash, use the up and down arrows
to advance to the required setting then
press the set button to confirm.
(740
Timer units only)
Use this setting to set the frequency of
regeneration. The following will then be displayed.
This display will show one of the following letters S, L or H.
This is
dependant on the model you have and has been pre
-
set at the factory.
(Typically set on H for 10L & S for 15L)
Press the set button to advance to the next setting.
The following will then be displayed.
A number with Kg after will appear on the
display. This figure will be
pre
-
set at the factory.
Press the set button again to advance to the next setting.
The following will then be displayed.
Setting the Hardness
.
Press the set button and the display will flash, use the up and down arrows
to en
ter the water hardness in ppm then press the set button to confirm the
setting.
The display should then revert to the time display.
Once you are satisfied that the Softener is both plumbed in and set up
correctly it is ready for commissioning.
N
ormal Valve Operation
During normal valve operation the 740 will display the time of day.
The 760 will alternate between the time of day and the volume of water
remaining in cubic meters before the system will need to regenerate.

- 7 -
Commissioning the Softener
Close the stop cock again and then open the inlet and outlet valves to the softener. Press and
hold the regenerate button (4) you should hear the cam rotate and the following display will
appear
, when the cycle indicator shows
C
1 slowly
open the st
op cock
about a quarter of the
way
, this will purge the air from the system.
When all of the air has been purged from the
system (water
will begin
to run steadily from the drain) open the water
supply fully
, this will purge the final air from the system.
Advance the regeneration cycle to the (Refill) position C8 by pressing the set button and the
up arrow! Wait until the cam stops before repeating the operation and continue to do this until
you reach C8. When in C8 this will direct water down through the
regenerant line to purge
the air; when all the air bubbles have gone and the glass chamber is full, press the set button
and up arrow to move the cycle onto C0 service position.
Finally turn on a tap after the softener until the water runs clear.
Your so
ftener
is now ready to supply your
property with soft water. Please bear in mind that
it may take some time for soft water to reach all outlets in your home.
It is advised that you instigate a delayed regeneration for the first night (see below)
Manual Regeneration
.
This softener can perform two different types of manual regeneration either immediate or
delayed.
Delayed Regeneration
.
Press and release the regeneration button once. The regen symbol will appear and flash on the
display. A single regenera
tion will start at 2am (preset regen time) if you wish to cancel this
delayed regen simply press the regeneration button again and the symbol will disappear from
the display.
Immediate Regeneration
.
To perform an immediate regeneration press and hold the
regen button for 5 seconds until the
cam starts to turn and the egg timer shows.
Rear of control panel

- 8 -
Typical settings for 740 & 760softeners,
Vessel Size
613
1012
817
822
919
735
1023
835 935
1035
Media Volume to program (litres) 5
10
10 15 15 20
20
20 30
35
Time of day (HH:MM)
P1
Day of week (DAY)
P2
Time of regeneration (HH:MM)
P3
Calendaroverride days 740
P4
3 3 3 3 3 3 3 3 3 3
Calendaroverride days 760
P4
14
14
14 14 14 14
14
14 14
14
Regen interval if P4setto 0 (740 ONLY)
P5
Salt amount (gms)
P6
H H H S S S S S S S
Capacity (Kg) 740 control (cannot change)
P7
0.3
0.5
0.5
0.8
0.8
1.2
1.2
1.5
1.6
2.1
Capacity (Kg)760 control
P7
0.2
0.5
0.5 0.7 0.7
0.9
1.1 1,3 1.5 1,8
Hardness in ppm CaCO3
P8
Set onsite 760only
Set on site
Set on site
Set on site / Factory set default 2.00am
Set on site if required
4202035013
SNo 08090137
Mis
0919-255-760
To Re Set the Control
Only to be done when necessary.
1.
Press and hold SET and DOWN together for 5 seconds.
2.
H0 and the system’s resin volume for mo
del will be displayed.
3.
Press and hold the square set button for 5 seconds, three dashes should
then appear on screen.
4.
Use the up or down arrows to select the correct or nearest media volume
of your softener.
5.
Press the set button to accept this setting.
6.
Re
fer to the
earlier set up guide for the other settings.
Identifying your Softener.
Your softener will have a identification label fixed to the outer carton and the control valve,
this will look similar to the picture shown here.
The information liste
d can be read as follows:
Stock Number:
Manufacturers part number.
Serial No:
Serial No.
Id Code:
Softener type identification code.
Configuration:
Vessel size, Valve type & Controller type.
Identify the settings relevant to your softener from the char
t below by looking at the vessel
size and controller type.
Soft 001
a
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9
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