Cotterman MAXI-LIFT Installation guide
DO NOT REMOVE
MANUAL FROM UNIT
THE MAXI-LIFT®
OPERATION, MAINTENANCE
AND TRAINING MANUAL
Cotterman®
The Maxi-Lift
Manually Propelled Winch Operated Elevating Aerial Platform
Table of Contents
Warning 1
Before Using 1
Operation 2
Maintenance 2
Replacement Parts List 3
Frame Component Identification 4
Lift System Part Identification 5
APPENDIX “A”
Operator Training Verification A1
Maintenance Training Verification A2
DANGER WARNING A3
Reading and understanding the Manual of Responsibilities booklet
included with this manual is REQUIRED by the Dealer, Owner,
User, and Operator of this unit.
Page 1
WARNING!
DEATH or SERIOUS INJURY can result from improper use.
Electrocution Hazard:
DEATH or SERIOUS INJURY will result from electrical contact or inadequate clearance.
Machine IS NOT insulated.
Assume all electrical parts and wires are energized unless known otherwise.
Maintain minimum safe approach distance (MSAD) from electrical power lines and apparatus, per
OSHA 1910.333.
You MUST allow for platform sway, rock, or sag.
Work platform DOES NOT provide protection from contact with or proximity to electrically charged
conductors.
Proper training requirements before using this equipment:
ONLY properly trained and authorized personnel are permitted to operate aerial platform.
Read and understand contents of Instruction Manual, including the Manual of Responsibilities.
View and understand training video supplied with this unit.
Complete and pass required proficiency examination.
Refer to instruction manual located inside equipment door.
Contact your supervisor for availability.
If instruction manual is missing or new video is needed call: 1-800-552-3337.
This unit meets or exceeds all applicable OSHA standards, and has been inspected for safety and
proper operation by the manufacturer
Operation configuration:
Outriggers MUST be extended fully and jacks placed in contact with surface before use.
DO NOT move unit with person on platform.
Use only on firm level surface.
DO NOT use near moving vehicles or where collision is possible.
Keep platform clean.
Check for wear or damage before each use.
Refer to this instruction manual for required, frequent inspections and maintenance.
For continued safe operation, replacement parts MUST be purchased from manufacturer only.
DO NOT substitute any part without written permission from manufacturer.
Safety cage must be raised and locked before raising platform.
Maximum platform height: 15 feet
Maximum platform load, user and equipment: 300 lbs
Maximum allowed horizontal force, top rail: 50 lbs
Weight: 673 lbs
Maximum wheel/outrigger load exerted: 285 lbs.
Intended for use by only one (1) person at a time.
Before using:
1. Remove all packing materials and inspect for damage.
2. Remove foreign materials which may block moving parts.
3. Raise safety cage and lock in position.
4. Raise platform and check for proper operation. DO NOT continue if ANY problem is
encountered.
5. Read the previous safety precautions before using The Maxi-Lift®.
Page 2
Operation:
1. Extend outriggers and lock with pins provided.
2. Screw jacks down to contact floor and remove weight from casters.
3. Make sure THE MAXI-LIFT®is situated in proper position on a level, firm
base.
4. Outrigger jacks must be screwed down into contact with floor surface.
NOTE: DO NOT LIFT WHEELS OFF OF FLOOR SURFACE!
5. DO NOT use on incline. A level indicator is provided below the winch on The
Maxi-Lift®frame. If unit is not level, re-position unit until level is indicated.
6. Raise safety cage and lock in place.
7. Crank platform to desired height and then climb to platform and close gate.
8. To lower, disengage safety dog and turn the hand-crank in the opposite direction.
The safety dog must be engaged while elevating and at all times while platform is
occupied.
9. To move The Maxi-Lift®, lower platform and cage, crank up jacks and slide
outriggers in.
Maintenance:
Apply light oil as necessary to:
1. Screw jacks.
2. Cable pulleys.
3. Cage Pivots and Lock Bolts.
4. Gate Hinge and Latch.
5. Winch Bearings (DO NOT allow oil to contact brake pad).
Apply light grease as necessary to:
1. Contact points in column assembly.
2. Winch gears (DO NOT allow grease to contact brake pad).
3. Caster axles (using grease gun).
Check and adjust or replace the following as necessary:
1. Worn lift cables.
2. Cable pulley bearings.
3. Winch brake disc.
Replace damaged or worn components prior to use.
Refer to following figures and component part listings when ordering replacement parts.
Contact company for pricing and availability.
Please have following information ready for parts and technical support:
1. THE MAXI-LIFT®Model Number and Serial Number.
2. Part Description and Part Number.
Page 3
Replacement Parts List: Model ML-15W. Refer to following figures.
ITEM
PART NUMBER
DECRIPTION
1
A-301-1018
WIRE ROPE SHEAVE
2
A-301-0157
3/4 X 2 CLEVIS PIN (SHAFT)
3
B-009-0060
CABLE LIFT GUIDE PLATE
4
A-301-0535
1/8 X 1 1/2 COTTER PIN
5
B-009-0063
UPPER LIFT CABLE
6
A-301-4404
CABLE ANCHOR LOCKNUT W / NYLON INSERT
7
C-009-0094
WINCH ASSEMBLY
8
A-301-1116
WIRE ROPE CLAMP
9
A-301-1114
1/2 X 1/2 SHOULDER BOLT
10
A-301-0988
3/8 - 16 LOCKNUT W / NYLON INSERT
11
A-301-0452
3/8 - 16 HEX HEAD CAP SCREW
12
A-009-0001
FRONT UPPER OUTRIGGER
A-009-0002
FRONT LOWER OUTRIPPER
13
A-009-0003
REAR UPPER OUTRIGGER
A-009-0004
REAR LOWER OUTRIGGER
14
A-301-0302
8" RIGID CASTER
15
A-301-0203
8" SWIVEL CASTER
16
A-009-0268
SAFETY BRAKE CHAIN
17
B-009-0058
BRAKE STOP PLUNGER
18
B-009-0093
LOWER LIFT CABLE
19
A-009-0386
OUTRIGGER LOCK PIN
20
C-009-0043
UPPER CABLE LIFT SPACER (BOTTOM)
21
A0091000
The Maxi-Lift TRAINING VIDEO
22
A-301-1143
ROLLER CHAIN LINK
23
A-301-1146
COMPRESSION SPRING
24
A-301-1149
3/8 - 16 X 1 FLAT HEAD MACHINE SCREW
25
A-301-1150
3/4 - 10 X 2 HEX HEAD CAP SCREW
26
A-301-1151
3/4 - 10 LOCKNUT W / NYLON INSERT
27
A-301-1301
1/2 - 13 X 1 1/2 HEX HEAD CAP SCREW
28
A-301-4404
1/2 - 13 LOCKNUT W / NYLON INSERT
29
A-009-0185
CHAIN ANCHOR BOLT
30
A-009-0216
SPRING SPACER SLEEVE
31
B-009-0102
LOWER CABLE LIFT SPACER (TOP)
32
A-301-0101
LEVEL VIAL WITH FLANGE
33
A-301-0619
TINNERMAN CLIP
34
A-301-0620
6-32 X 1 PH. RD HD SCREW Z/P (2 REQD)
--
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LABELS (PLEASE CONTACT COTTERMAN CO.)
Page 4
Frame Component Identification
Page 5
Lift System Part Identification
Page A1
The Maxi-Lift®Appendix “A”
Operator Training Information Verification
This is to Certify that I have received training in the proper Operation and Safe
use of THE MAXI-LIFT®.
I hereby declare that I have:
1. Viewed and understand the training video supplied with THE MAXI-LIFT®.
2. Read and understand the MANFACTURER’S OPERATING INSTRUCTIONS and
SAFETY RULES or have been trained by a QUALIFIED PERSON on the
OPERATING INSTRUCTIONS and SAFETY RULES contained in the
MANFACTURER’S OPERATING, TRAINING and MAINTENANCE MANUAL.
3. Read and understand ALL Decals, Labels, Warnings, and Instructions on THE
MAXI-LIFT®.
I have been given an opportunity to ask questions about THE MAXI-LIFT®
Operation and Safety Procedures.
I have read and understand the above statements.
EMPLOYEE NAME: DATE:
EMPLOYEE SIGNATURE:
WITNESS:
Page A2
Maintenance Training Information Verification
This is to Certify that I have received training in the proper Maintenance
Procedures of THE MAXI-LIFT®.
I hereby declare that I have:
1. Viewed and understand the training video supplied with THE MAXI-LIFT®.
2. Read and understand the MANFACTURER’S MAINTENANCE INSTRUCTIONS and
SAFETY RULES or have been trained by a QUALIFIED PERSON on the
OPERATING INSTRUCTIONS and SAFETY RULES contained in the
MANFACTURER’S OPERATING, TRAINING and MAINTENANCE MANUAL.
3. Read and understand ALL Decals, Labels, Warnings, and Instructions on THE
MAXI-LIFT®.
I have been given the opportunity to ask questions about THE MAXI-LIFT®
Maintenance and Safety Procedures.
I have read and understand the above statements.
EMPLOYEE NAME: DATE:
EMPLOYEE SIGNATURE:
WITNESS:
Page A3
THIS EQUIPMENT IS CAPABLE OF REACHING A
HEIGHT FROM WHICH A FALL COULD RESULT IN
SERIOUS INJURY OR DEATH.
FOR YOUR SAFETY, VIEW THE OPERATING VIDEO.
THEN READ AND UNDERSTAND ALL WARNING
LABELS AND THIS INSTRUCTION MANUAL
BEFORE USING THIS EQUIPMENT.
DANGER
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