Craftex CX505 User manual

CX505
6” x 89” EDGE BELT SANDER
User Manual

2
TABLE OF CONTENTS
General Safety Instructions .......................................................................... 3
Specific Safety Instructions........................................................................... 4
Features ....................................................................................................... 5
Physical Features......................................................................................... 6
Unpacking .................................................................................................... 7
Setup............................................................................................................ 7
Proper Grounding......................................................................................... 7
Assembly...................................................................................................... 8
Stand............................................................................................................ 8
Installing the Sander Onto the Stand............................................................ 8
Motor Drum Guard........................................................................................ 9
Fence ........................................................................................................... 9
Auxiliary Table.............................................................................................. 9
Work-piece Stop...........................................................................................10
Belt Tracking.................................................................................................10
ON/OFF Switch ............................................................................................11
Test Run.......................................................................................................12
Work-piece Inspection..................................................................................12
Connecting to a Dust Collector.....................................................................12
Table Height Adjustment..............................................................................13
Tilting the Sanding Head..............................................................................13
Installing/Replacing the Sanding Belt...........................................................14
Maintenance.................................................................................................15
Cleaning .......................................................................................................15
Lubrication....................................................................................................15
Troubleshooting............................................................................................16
Parts Diagram...............................................................................................17
Parts List ......................................................................................................18
Warranty.......................................................................................................24

3
GENERAL SAFETY INSTRUCTIONS
Extreme caution should be used when operating all power tools. Know your power
tool, be familiar with its operation, read through the owner’s manual and practice
safe usage procedures at all times.
ALWAYS read and understand the
user manual before operating the
machine.
CONNECT your machine ONLY to the
matched and specific power source.
ALWAYS wear safety glasses
respirators, hearing protection and
safety shoes, when operating your
machine.
DO NOT wear loose clothing or
jewelry when operating your machine.
A SAFE ENVIRONMENT is
important. Keep the area free of dust,
dirt and other debris in the immediate
vicinity of your machine.
BE ALERT! DO NOT use prescription
or other drugs that may affect your
ability or judgment to safely use your
machine.
DISCONNECT the power source when
changing drill bits, hollow chisels,
router bits, shaper heads, blades,
knives or making other adjustments or
repairs.
NEVER leave a tool unattended while
it is in operation.
NEVER reach over the table when the
tool is in operation.
ALWAYS keep blades, knives and bits
sharpened and properly aligned.
ALL OPERATIONS MUST BE
performed with the guards in place to
ensure safety.
ALWAYS use push sticks and feather
boards to safely feed your work
through the machine.
ALWAYS make sure that any tools
used for adjustments are removed
before operating the machine.
ALWAYS keep the bystanders safely
away while the machine is in
operation.

4
MAKE SURE the sander is connected
to the matched and specific power
source instructed in the manual.
ALL THE GUARDS must be in place
while operating the sander to ensure
safety.
MAKE SURE before making any
adjustments, the switch is in the “OFF”
position and the cord is un-plugged from
the power source.
NEVER sand more than one work piece
at a time on this sander.
DO NOT wear loose clothing and
jewelry while operating this sander.
KEEP YOUR WORK AREA CLEAN.
Cluttered areas and workbenches
increase the chance of accident.
NEVER LEAVE the sander unattended
while it is running.
KEEP CHILDREN AWAY. All visitors
should be kept at a safe distance from
the work area.
DO NOT force the sander. It will do the
job better and will be safer at the
operating rate for which it is designed.
ALWAYS wear a dust mask and safety
glasses while operating the sander. The
tiny dust particles produced by the
sander can cause serious health
problems.
ALWAYS inspect stock for staples, nails
knots or any other foreign material
before sanding.
ALWAYS operate the sander in a well-
ventilated area and use a dust collection
system for dust removal whenever
possible.
ALWAYS hold the work piece firmly
when sanding. When not using the
table, i.e. sanding free-hand, grip the
work piece with both hands.
USE THE STOP FENCE when
performing horizontal sanding on the
belt sander.
MAINTAIN AND SERVICE your sander
regularly as instructed in the user
manual.
MAKE SURE you have read and
understood all the safety instructions in
the manual and you are familiar with
your CX505 sander, before operating it.
If you fail to do so, serious injury could
occur.
WARNING
The safety instructions given above can not be complete because the environment in
every shop is different. Always consider safety first as it applies to your individual
working conditions.
CX505 – 6” x 89” EDGE BELT SANDER
SPECIFIC SAFETY INSTRUCTIONS

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MODEL CX505 – 6” x 89” EDGE BELT SANDER
As part of the growing line of Craftex CX-Series woodworking equipment, we are proud to offer
CX505 a 6” x 89” Edge Belt Sander. By following the instructions and procedures laid out in
this user manual, you will receive years of excellent service and satisfaction. The CX505 is a
professional tool and like all power tools, proper care and safety procedures should be
adhered to.
Motor...................................1-1/2 HP, 110 V, 18 Amps
Length of Oscillation............1/8” (3.2mm) Up, 1/8” (3.2mm) Down, 1/4" (6.4mm) Total
Belt Size ..............................6” x 89” (152 x 2260mm)
Belt Speed...........................3450 RPM
Table Size............................9-7/8” x 29-5/8” (250mm x 751mm)
Auxiliary Table Size.............9-7/8” x 11-78 (250mm x 300mm)
Dust Port..............................One 4”
Base Dimensions.................21-1/2” Length x 49” Width (546mm x 432mm)
Overall Dimensions .............50” Length x 21” Width x 49” Height (1270 x 533 x 1245mm)
Weight .................................277 lbs (126 Kg)
Powder Coated Paint...........Yes
Warranty..............................3 Years
CX505
FEATURES

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CX505 – EDGE BELT SANDER
PHYSICAL FEATURES
Cabinet
Door
Lock
Powdered
Coated Paint
4” Dust
Hood
ON/OFF
Switch
Sanding
Head Tilt
Lock Knob 1-1/2 HP
Motor
Fence
Belt
Guard
6” x 48”
Sanding Belt
Work
Table
Belt Tension
Lever
Cabinet
Door
Fence
Lock Knobs Motor Drum
Guard
Dust Hood
Lock Knobs
Cabinet

7
UNPACKING
The machine is properly packaged and
shipped completely in crate for safe
transportation. When unpacking, carefully
inspect the crate and ensure that nothing
has been damaged during transit.
SETUP
The unpainted surfaces of the tables are
coated with a protective coating which
prevents rust. Clean this protective coating
using a rag with kerosene or painter thinner
before starting assembling the machine.
When setting up your machine, you will
want to find an ideal spot where your planer
will most likely be positioned most of the
time. Consider your complete work
environment as well as working comfortable
with the sander before placing your
machine in the ideal spot.
PROPER GROUNDING
Grounding provides a path of least
resistance for electric current to reduce the
risk of electric shock.
CX505 is for use on a normal 110 volt
circuit. Make sure that the machine is
connected to an outlet having the same
configuration as the plug. If an adaptor plug
is used, it must be attached to the metal
screw of the receptacle. To prevent
electrical hazards, have a qualified
electrician ensure that the line is properly
wired.
The sander should be wired with a plug
having 3 prongs to fit a 3 prong grounded
receptacle as shown in figure-1. Do not
remove the grounding prong to fit it into a 2
pronged outlet.
Figure-1 110-Volts outlet for CX505
It is strongly recommended not to use
extension cords with your CX505. Always
try to position your machine close to the
power source so that you do not need to
use extension cords.
In case if you really find it necessary to use
an extension cord, make sure the extension
cord does not exceed 50-feet in length and
the cord is 14-gauge to prevent motor
damage.
WARNING!
Improper connection of the equipment-
grounding conductor can result in a risk
of electric shock. Check with a qualified
electrician if you are in doubt as to
whether the outlet is properly grounded.

8
ASSEMBLY
Assembling the CX505 edge belt sander is
simple and easy. To assemble the
machine, follow the instructions given
below.
STAND
Attach the side brackets to the front and
rear brackets as shown in figure-2 using
screws and washers and lock washers
provided. Do not tighten the screws.
Attach the brackets together as shown in
figure-2 using screws, washers and lock
washers provided. Make sure the stand is
sitting level on the floor from all four sides
and tighten the screws.
Figure-2 Assembling the stand
Slide the stand bottom plate from the top
into the stand assembly and install it as
shown in figure-3. Secure it to the side
brackets using two screws and two washers
provided.
Figure-3 Installing the bottom plate
INSTALLING THE SANDER
ONTO THE STAND
Once the stand is completely assembled
and all the screws are tightened properly,
use a fork lift or get the help of an assistant
and lift the sander onto the stand.
Make sure the two holes on the side of the
sander is aligned with the two holes on the
stand.
Figure-4 Installing the sander onto the
stand
Open the stand door and secure the sander
onto the stand from inside using screws,
washer and lock washers provided. See
figure-5.

9
Figure-5 Securing the sander onto the
stand from inside the cabinet
MOTOR DRUM GUARD
Install the motor drum guard to the dust
hood as shown in figure-6 using screws
provided.
Figure-6 Installing the motor drum guard
FENCE
Slide two T-nuts into the T-slot on the table
and place the fence on the table aligning
the two slots on the fence with the two
holes on the T-nuts. Secure fence to the
table using washers and lock knobs.
Figure-7 Installing the fence
AUXILIARY TABLE
The auxiliary table is installed on the right
side of the sander when sanding round or
curved work-pieces.
To install the auxiliary table:
Move the dust hood out of the way by
loosening the knobs holding it in position.
Move the dust hood to the back and re-
tighten the knob to hold it in position as
shown in figure-8.
Figure-8 Moving the dust hood away
WARNING!
The CX505 is a heavy machine. Do not
over-exert yourself. Get the help of an
assistant when lifting the sanding head
onto the stand.

10
Insert the rod into the hole as shown in
figure-9 making sure that the flat surface of
the rod is facing the hole on the bracket.
Use the knob provided, and secure the rod
in position.
Figure-9 Securing the table rod into the
hole
Position the table with the hole at the back
of the table onto the rod and secure it by
tightening the screw and then the nut
shown in figure-10.
Figure-10 Installing the table onto the rod
The table is used with CX505 only when the
table is in vertical position.
WORKPIECE STOP
Loosen the knob securing the dust hood in
position and move the dust hood out of the
way. Re-tighten the knob to hold the dust
hood in position.
Take the work-piece stop and install it by
inserting the shaft on the work-piece stop
into the hole. Use a flat washer and a long
knob securing the work-piece stop onto the
sander. See figure-11.
Figure-11 Installing the work-piece stop
BELT TRACKING
Belt tracking means where the belt rides on
the drums. The belt should always be
centered on both drums.
IMPORTANT
The dust hood can not be properly
closed when the table is installed on the
sander. In order to use dust hood with
your sander, uninstall the table
whenever the table is not being used.

11
Proper belt tracking prolongs the belt life,
preventing the belt from slipping off the
drums during operation. The belt tracking is
adjusted by tilting the idler drum slightly
towards the front or rear of the machine.
To check the belt tracking:
Connect the sander to the power source
and turn it ON for 4 to 5 seconds.
Observe carefully where the belt rides on
the drums and turn the machine OFF.
The belt should always be centered on the
drum. If the belt is not centered it needs to
be adjusted.
To perform the belt tracking adjustment:
Make sure the switch is in the OFF position
the cord is disconnected from the power
source.
Remove the work-piece stop and dust
hood.
Loosen the lock nut and turn the adjustment
screw a few turns clockwise or anti-
clockwise as needed using the tool
provided.
Figure-12 Belt tracking adjustment
ON/OFF SWITCH
The ON/OFF switch on CX505 features a
safety key to prevent from accidental or
unauthorized operations. When the sander
is not in use for a long period of time,
simply insert the safety key into the switch.
To start the sander, remove the safety key
and push the ON button in.
Figure-13 ON/OFF switch
IMPORTANT
To prevent any type of accidental
injuries, make sure the power switch is in
the OFF position before connecting the
sander to the power source.

12
TEST RUN
Once you have assembled your machine
completely, it is then time for a test run to
make sure that the machine works properly
and is ready for operation.
Before starting the sander for a test run
make sure you have performed the belt
tracking adjustment (see page-10) so that
the belt does not come off the drums or jam
against the sander during startup.
To test run the sander:
Make sure you have read and understood
all the instructions given in the manual,
safety features on your CX505 sander and
the machine is assembled properly.
Remove all the tools and objects used
during assembly from the machine. Ensure
the belt tracks properly on the drums.
Connect the machine to the power source
and turn it ON and be ready to turn it OFF
quickly if there is any problem during
startup.
During the test run if there is any unusual
noise coming from the machine or the
machine vibrates excessively, stop the
machine immediately and disconnect from
the power source and investigate to
determine the problem with your machine.
Make sure all the nuts and bolts are
tightened and all the parts are installed
properly during assembly.
WORKPIECE INSPECTION
CX505 is designed to sand wood only. Do
not use this machine to sand metals, glass
or stone etc.
Before sanding, make sure to inspect the
work-piece for nails, staples, small pieces
of stone or metal, and any other foreign
objects that can damage the sanding belt if
come in contact
Sanding the work-piece with this kind of
objects can tear the sanding paper. For a
safe cutting method always inspect your
work-piece carefully before cut and wear
eye protection.
Some woods with excessive finish or glue
load up the sand paper and reduce its
usefulness. Use an abrasive cleaner to
clean the sanding paper.
CONNECTING TO A DUST
COLLECTOR
The CX505 is equipped with a 4” diameter
dust hood to connect to a dust collector.
When connecting to a dust collector, use a
proper sized hose and make sure all the
connections are sealed tightly. It is
recommended to use a proper sized dust
collector with the CX505 to ensure
adequate dust collection.
WARNING!
Before starting the sander, make sure
that you have read and understood the
manual and you are familiar with the
functions and safety features on this
machine. Failure to do so may cause
serious personal injury.
WARNING!
The saw dust produced by the band saw
can go into your lungs and cause serious
health problems. Make sure the band
saw is connected to a dust collection
system while operating it.

13
TABLE HEIGHT
ADJUSTMENT
The table on CX505 can be adjusted to
different heights. Table height adjustment
allows using different portions of the
sanding belt surface while sanding and
results in even wearing of the sanding belt.
The belt on CX505 is 6” in width. When
sanding a 3” tall work-piece, for the first half
you can adjust the table height and use the
lower portion of the sanding belt while for
the second half you can adjust the table
using the upper portion of the sanding belt.
This maximizes the sanding belt usage on
you sander.
To adjust the table height:
Loosen the two lock knobs shown in figure-
14 and lower or raise the table to your
desired height. Tighten the knobs and lock
the table in position.
Figure-14 Table height lock knobs
TILTING THE SANDING
HEAD
The sanding head can be adjusted to any
angle from 90° to 180° as required for your
job.
To tilt the sanding head:
Unlock the sanding head by loosening the
lock lever under the head shown in figure-
15. Tilt the head to the required angle on
the head tilt scale.
Figure-15 Sanding head tilt scale
Once the sanding head is in the desired
angle, pull the lock lever and secure the
head in position.
WARNING!
Make sure the machine’s power switch is
off and the cord is disconnected from the
power source when installing/removing
any part or servicing the sander.
WARNING!
Make sure to lock the dust hood in
position before tilting the sanding head
so that the dust hood does not scratch
the body of the sander.

14
INSTALLING / REPLACING
SANDING BELT
The CX505 comes with a 6”x 89” sanding
belt.
To install the sanding belt:
Make sure the machine is disconnected
from the power source.
Uninstall the belt guards, dust hood,
auxiliary table and the work-piece stop (if
already installed).
Figure-16 Belt guard
Set the sanding head in vertical position by
tilting the head.
Loosen the tension on the belt by loosening
the belt tension handle shown in figure-17.
Take the old belt off the drums (if already
installed) and remember the direction of
arrows printed on the belt. Install the new
belt with the direction of arrows pointing to
the same direction as the ones on old belt.
Make sure the belt is in the center of the
drums and re-tighten the belt tension
handle.
Figure-17 Belt tension handle
Once the belt is installed, perform the belt
tracking adjustment so that the belt tracks
in the center of the drums. (See page-10 for
details)
Re-install the guards, dust hood and
auxiliary table and the work-piece stop.

15
MAINTENANCE
During the life of your machine, you will
need to practice some regular maintenance
to keep your sander in peak performance
condition.
Check your machine daily for the following
before use:
Damaged or worn sanding belt
Damaged or worn power cord
Loose mounting nuts, bolts, and parts
Any other unsafe condition
CLEANING
The moisture from the wood dust remaining
on the table surface can cause rust. The
table and other unpainted surfaces of the
machine should be cleaned and wiped after
every use to make sure there is no moisture
against bare metal surfaces.
LUBRICATION
Lubricate the belt tension assembly and the
oscillating drum assembly once in 6 months
using a small amount of all purpose grease.
All the bearings in the motor housing and
drums are lubricated and do not require any
lubrication.
WARNING!
Make sure the machine’s power switch is
OFF and the cord is disconnected from
the power source when installing /
removing any part or servicing the
sander.

16
TROUBLESHOOTING
TROUBLE CAUSES CORRECTION
Motor doesn’t start. 1. No electricity.
2. Defective switch, motor or
cord.
3. Overload has reacted.
1. Check mains and fuse.
2. Consult an electrician.
3. Wait and reset overload
cut-off.
Sanding belt slips. 1. Sanding belt is stretched.
2. Too much applied pressure. 1. Install new sanding belt.
2. Move work piece while
sanding.
Machine vibrates
excessively. 1. Stand on uneven floor. 2. Motor mounts are loose. 1. Adjust stand for even support.
2. Tighten motor mount
belts.
Abrasive belt keeps tearing. 1. Belt is running the wrong
direction. 1. Observe arrow on the sanding belt.
Sanded edge not square. 1. Table not square to sanding
platen. 1. Adjust positive stop for 90°.
Sanding marks on the wood. 1. Work piece was held still.
2. Wrong grit sanding belt.
3. Feed pressure too high.
1. Keep work piece
moving.
2. Use coarser grit for
stock removal and fine
grit for finish sanding.
3. Never force the wood.

17
CX505 PARTS DIAGRAM

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CX505 PARTS LIST
REF NO. IVM DESCRIPTION QTY
1 20101001 CABINET 1
2 W0000006 MAGANETIC SWITCH 1
8 20101005 WORK TABLE BRACK 1
9 S0120380 LOCK NUT 3/8"-16UNC 1
10 20101007 CAM ECCENTRIC 1
10A S0110600 HEX. NUT 3/8"-16UNC 1
11 S0310525 PIN 5*25 1
12 10102024 LOCK HANDLE 3/8"-16UNC 1
13 10102023 HAND KNOB 1
14 S0400525 KEY 5*5*25 1
15 S0020416 HEX. HD. SCR. 1/4"*20UNC*1" 1
16 S0210404 FLAT WASHER 1/4"*23 5
17 20101011A TABLE 1
17A S0020510 CAP SCR. 5/16" * 18UNC * 1" 4
18 20101065 SPECIAL SCR. 2
19 S0111000M NUT M10 2
19A S0230308 SPRING WASHER 3/8" 2
20 20101013 GUIDE BLOCK 2
21 20101014 FENCE 1
22 20101015 KNOB BOLT 8*12 4
23 20101016 MOTOR ROLLER 1
24 20102017 GUIDE BAR 1

19
25 S0310306 PIN 3*6 1
26 S0050404 SET SCR. 1/4"*20UNC*1/4" 1
27 10104049Q POSITION PLATE 1
28 10104050 POINTER 1
28A 20102020 LOCKING NUT 1
29 20101022 SANDING BELT 1
30 10104046 MITER GAUGE BODY 1
31 S0030108 RD.HD.SCR. 5/32"*32UNC*1/2" 3
32 S0110100 HEX.NUT 5/32"-32UNC 3
33 10104045 HAND KNOB 1
34 21700001 SANDING TABLE 1
34B 21700002 SANDING TABLE STAND 1
35 21700037 ARBOR 1
36 20101039 KNOB BOLT 8*35 1
37A S0310640 PIN 6*40 1
38 21700004 SPRING 6*40 1
39 20101055 PARTITION RING 1
41 21700005 MOTOR ROLLER BRACKET 1
43 21700052 ROLLER COVER 2
47 20103029C MICRO-ADJUST SCREW 1
47A 20103029A MICRO-ADJUST NUT 1
48 21700049 RUGULATING PLATE 1
49 S0030304 PHILIP HD SCR. 3/16"*24UNC*1/4" 4
50 S0220300 GEAR WASHER 3/16" 10

20
51 20101031 BELT REPLACING PLATE 1
54 20101032a SAND CLAMP HANDLE 1
55 S0020530 HD.HEX.SCR. 5/16"*18UNC*1-3/4" 1
56 S0120201 NYLON NUT 5/16"-18UNC 5
57 20101033 TILT SCALE 1
58 S0040301c FLAT HD.SCR. 3/16*3/4 1
59 10102022 WIDTH POINTER 1
60 S0040300 FLAT HD.SCR. 3/16"*24UNC*3/8" 1
61 M0000000 MOTOR 1
62 S0020520 HD.HEX.SCR 5/16"*18UNC*1-1/4" 5
63 S0210500 FLAT WASHER 8.5"*16*2T 5/16" 40
67 L0000154a ELECTRIC CORD 1
69B 21700039 BELT COVER 1
69N 21700013 DUST COVER 1
70 20101002 LIFTING PLATE 2
71 20101024 KNOB BOLT 8*20 3
72 20101040 BRACKET 1
73 20104054 STAND (RIGHT & RIGHT) 2
74 20104053 PARTITION 2
75 20104060G DOOR 1
77 S0211223 FLAT WASHER #12 2
78 S0230506 SPRING WASHER 22
79 S0110500 HD. HEX. SCR. 5/16"-18UNC 24
80 21700045A FLEXIBLE PLATE 2