Craftsman 919.152160 User manual

Owner’s Manual
Permanently Lubricated
Tank Mounted
AIR COMPRESSOR
 
 
 
 
 
 
 
Model No.
919.152160
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.


 Rev. 0 6/15/09

2 - ENG
TABLE OF CONTENTS
WARRANTY
WARRANTY ................................................2
SPECIFICATION CHART......................................3
 ...........................3
S........................ 3-8
 ................................................9
ACCESSORIES .............................................9
...............................................9
ASSEMBLY ...............................................10
INSTALLATION ......................................... 10-11
OPERATION............................................ 12-13
MAINTENANCE ............................................14
 ............................ 15-16
 ................................................16
 .................................... 17-19
REPAIR PARTS ......................................... 20-23
ESPAÑOL.............................................. 24-41
...........................43
 ......................back cover

If this Craftsman product fails due to a defect in material or workmanship within
one year from the date of purchase, return it to any Sears store, Sears Parts &
Repair Service Center, or other Craftsman outlet in the United States for free
replacement.
This warranty applies for only 90 days from the date of purchase if this product is
ever used for commercial or rental purposes.
This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.


3 - ENG
SPECIFICATION CHART
Model No. 919.152160
Running HP 0.8*
Bore 1.875" (47.6 mm)
Stroke 1.250" (31.8 mm)
Voltage/Hz-Single Phase 120/60
Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay
Air Tank Capacity 6 Gallon (22.7 liters)
Approximate Cut-in Pressure 120 psig
Approximate Cut-out Pressure 150 psig
SCFM @ 40 psig 3.7 *
SCFM @ 90 psig 2.6 *
*Tested per ISO 1217
Refer to Glossary for abbreviations.

This manual contains information that is important for you to know and under-
stand. This information relates to protecting  and 
. To help you recognize this information, we use the
symbols below. Please read the manual and pay attention to these symbols.
Indicates an
imminently hazardous
situation which, if not avoided, will
result in .
Indicates a potentially
hazardous situation
which, if not avoided, may result in

Indicates a potentially
hazardous situation
which, if not avoided, could result in

Indicates a practice not

which, if not avoided, may result
in p

This product contains chemicals known to the State of
California to cause cancer, and birth defects or other
reproductive harm. Wash hands after handling.
Some dust contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm such
as asbestos and lead in lead based paint.
Do not operate this unit until you read and
understand this instruction manual for safety,
operation and maintenance instructions.


4 - ENG

RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN HOW TO PREVENT IT
• Itisnormalforelectricalcontacts
within the motor and pressure
switch to spark.
• Alwaysoperatethecompressorina
well ventilated area free of combus-
tible materials, gasoline, or solvent
vapors.
• Ifelectricalsparksfromcompressor
come into contact with flammable
vapors, they may ignite, causing fire
or explosion.
• Ifsprayingflammablematerials,
locate compressor at least 20 feet
(6.1 m) away from spray area. An
additional length of air hose may be
required.
• Storeflammablematerialsina
secure location away from com-
pressor.
• Restrictinganyofthecompressor
ventilation openings will cause seri-
ous overheating and could cause
fire.
• Neverplaceobjectsagainstoron
top of compressor.
• Operatecompressorinanopen
area at least 12" (30.5 cm) away
from any wall or obstruction that
would restrict the flow of fresh air to
the ventilation openings.
• Operatecompressorinaclean,dry
well ventilated area. Do not operate
unit indoors or in any confined area.
• Unattendedoperationofthisprod-
uctcouldresultinpersonalinjury
or property damage. To reduce the
risk of fire, do not allow the com-
pressor to operate unattended.
• Alwaysremaininattendancewith
the product when it is operating.
• Alwaysturnoffandunplugunit
when not in use.


WHAT CAN HAPPEN HOW TO PREVENT IT
• Thecompressedairdirectlyfrom
your compressor is not safe for
breathing. The air stream may
contain carbon monoxide, toxic
vapors, or solid particles from the
air tank. Breathing these contami-
nantscancauseseriousinjuryor
death.
• Airobtaineddirectlyfromthecom-
pressor should never be used to
supply air for human consumption.
In order to use air produced by this
compressor for breathing, suitable
filters and in-line safety equipment
must be properly installed. In-line
filters and safety equipment used
inconjunctionwiththecompres-
sor must be capable of treating air
to all applicable local and federal
codes prior to human consump-
tion.

5 - ENG
• Exposuretochemicalsindustcre-
ated by power sanding, sawing,
grinding, drilling, and other con-
struction activities may be harmful.
• Sprayedmaterialssuchaspaint,
paint solvents, paint remover, insec-
ticides, weed killers, may contain
harmful vapors and poisons.
• Workinanareawithgoodcross
ventilation. Read and follow the
safety instructions provided on the
label or safety data sheets for the
materials you are spraying. Always
use certified safety equipment:
NIOSH/OSHA respiratory protec-
tion or properly fitting face mask
designed for use with your specific
application.


OnFebruary26,2002,theU.S.ConsumerProductSafetyCommission
published Release # 02-108 concerning air compressor tank safety:
Air compressor receiver tanks do not have an infinite life. Tank life is dependent
upon several factors, some of which include operating conditions, ambient con-
ditions, proper installations, field modifications, and the level of maintenance.
The exact effect of these factors on air receiver life is difficult to predict.
If proper maintenance procedures are not followed, internal corrosion to the
inner wall of the air receiver tank can cause the air tank to unexpectedly rupture
allowingpressurizedairtosuddenlyandforcefullyescape,posingriskofinjury
to consumers.
Your compressor air tank must be removed from service by the end of the year
shown on your tank warning label.
The following conditions could lead to a weakening of the air tank, and result in
a violent air tank explosion:
WHAT CAN HAPPEN HOW TO PREVENT IT
• Failuretoproperlydraincondensed
water from air tank, causing rust
and thinning of the steel air tank.
• Drainairtankdailyoraftereach
use. If air tank develops a leak,
replace it immediately with a
new air tank or replace the entire
compressor.
• Modificationsorattemptedrepairs
to the air tank.
• Neverdrillinto,weld,ormakeany
modifications to the air tank or its
attachments. Never attempt to
repair a damaged or leaking air
tank. Replace with a new air tank.
• Unauthorizedmodificationsto
the safety valve or any other
components which control air tank
pressure.
• Theairtankisdesignedto
withstand specific operating
pressures.Nevermakeadjustments
or parts substitutions to alter the
factory set operating pressures.

6 - ENG

• Exceedingthepressureratingof
air tools, spray guns, air operated
accessories, tires, and other
inflatables can cause them to
explode or fly apart, and could
resultinseriousinjury.
• Followtheequipment
manufacturers recommendation
and never exceed the maximum
allowable pressure rating of
attachments. Never use compressor
toinflatesmalllowpressureobjects
such as children’s toys, footballs,
basketballs, etc.

• Over inflation of tires could result in
seriousinjuryandpropertydamage. • Useatirepressuregaugetocheck the tires pressure before each use
and while inflating tires; see the tire
sidewall for the correct tire pressure.
 Air tanks, compressors and
similar equipment used to inflate tires
canfillsmalltiresveryrapidly.Adjust
pressure regulator on air supply to
no more than the rating of the tire
pressure. Add air in small increments
and frequently use the tire gauge to
prevent over inflation.

RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN HOW TO PREVENT IT
• Your air compressor is powered by
electricity. Like any other electrically
powered device, If it is not used
properly it may cause electric
shock.
• Never operate the compressor
outdoors when it is raining or in wet
conditions.
• Never operate compressor with
protective covers removed or
damaged.
• Repairs attempted by unqualified
personnel can result in serious
injuryordeathbyelectrocution.
• Any electrical wiring or repairs
required on this product should be
performed by authorized service
center personnel in accordance with
national and local electrical codes.
• Failure to
provide adequate grounding to
this product could result in serious
injuryordeathfromelectrocution.
Refer to
paragraph in the Installation
section.
• Make certain that the electrical
circuit to which the compressor
is connected provides proper
electrical grounding, correct voltage
and adequate fuse protection.

7 - ENG


WHAT CAN HAPPEN HOW TO PREVENT IT
• Thecompressedairstreamcan
cause soft tissue damage to
exposed skin and can propel dirt,
chips, loose particles, and small
objectsathighspeed,resultingin
propertydamageorpersonalinjury.
• Alwayswearcertifiedsafetyequip-
ment: ANSI Z87.1 eye protection
(CAN/CSA Z94.3) with side shields
when using the compressor.
• Neverpointanynozzleorsprayer
toward any part of the body or at
other people or animals.
• Alwaysturnthecompressoroff
and bleed pressure from the air
hose and air tank before attempt-
ing maintenance, attaching tools or
accessories.


WHAT CAN HAPPEN HOW TO PREVENT IT
• Touchingexposedmetalsuchas
the compressor head, engine head,
engine exhaust or outlet tubes, can
result in serious burns.
• Nevertouchanyexposedmetal
parts on compressor during or
immediately after operation.
Compressor will remain hot for
several minutes after operation.
• Donotreacharoundprotective
shrouds or attempt maintenance
until unit has been allowed to cool.


WHAT CAN HAPPEN HOW TO PREVENT IT
• Movingpartssuchasthepulley,fly-
wheel, and belt can cause serious
injuryiftheycomeintocontactwith
you or your clothing.
• Neveroperatethecompressorwith
guards or covers which are dam-
aged or removed.
• Keepyourhair,clothing,andgloves
away from moving parts. Loose
clothes,jewelry,orlonghaircanbe
caught in moving parts.
• Airventsmaycovermovingparts
and should be avoided as well.
• Attemptingtooperatecompressor
with damaged or missing parts or
attempting to repair compressor
with protective shrouds removed
can expose you to moving parts
andcanresultinseriousinjury.
• Anyrepairsrequiredonthisproduct
should be performed by authorized
service center personnel.

8 - ENG


WHAT CAN HAPPEN HOW TO PREVENT IT
• Unsafeoperationofyouraircom-
pressorcouldleadtoseriousinjury
or death to you or others.
• Reviewandunderstandallinstruc-
tions and warnings in this manual.
• Becomefamiliarwiththeoperation
and controls of the air compressor.
• Keepoperatingareaclearofallper-
sons, pets, and obstacles.
• Keepchildrenawayfromtheair
compressor at all times.
• Donotoperatetheproductwhen
fatigued or under the influence of
alcohol or drugs. Stay alert at all
times.
• Neverdefeatthesafetyfeaturesof
this product.
• Equipareaofoperationwithafire
extinguisher.
• Donotoperatemachinewithmiss-
ing, broken, or unauthorized parts.


WHAT CAN HAPPEN HOW TO PREVENT IT
• Aportablecompressorcanfall
from a table, workbench, or roof
causing damage to the compres-
sor and could result in serious
injuryordeathtotheoperator.
• Alwaysoperatecompressorina
stable secure position to prevent
accidental movement of the unit.
Never operate compressor on a
roof or other elevated position.
Useadditionalairhosetoreach
high locations.

RISK FROM NOISE
WHAT CAN HAPPEN HOW TO PREVENT IT
• Undersomeconditionsanddura-
tion of use, noise from this product
may contribute to hearing loss.
• Alwayswearcertifiedsafetyequip-
ment: ANSI S12.6 (S3.19) hearing
protection.



9 - ENG

Become familiar with these terms
before operating the unit.
 Cubic feet per minute.
 Standard cubic feet per min-
ute; a unit of measure of air delivery.
 Pounds per square inch gauge;
a unit of measure of pressure.
Products that
bear one or more of the following
marks:UL®*,CUL,ETL®*, CETL, have
been evaluated by OSHA certified
independent safety laboratories and
meet the applicable Standards for
Safety.
*UL®is a registered trademark of
Underwriters Laboratories and ETL®
is a registered trademark of Electrical
Testing Laboratories.
Accessories
• InLineFilter
• TireAirChuck
• QuickConnectorSets
(various sizes)
• AirPressureRegulators
• OilFogLubricators
• AirHose:1/4",3/8"or1/2"I.D.in
various lengths
Refer to the selection chart located on
the unit to select the tools this unit is
capable of powering.




only accessories rated equal to


ACCESSORIES
This unit is capable of powering the following accessories. The accessories are
available through the current Power and Hand Tool Catalog or full-line Sears
stores.
average duty cycle be maintained;
that is, the air compressor pump
should not run more than 30-45
minutes in any given hour.
 Whilethemotoris
off, air tank pressure drops as you
continuetouseyouraccessory.When
the tank pressure drops to a certain
low level the motor will restart auto-
matically. The low pressure at which
the motor automatically restarts is
called "cut-in" pressure.
 Whenanaircom-
pressor is turned on and begins to
run, air pressure in the air tank begins
to build. It builds to a certain high
pressure before the motor automati-
cally shuts off, protecting your air tank
from pressure higher than its capacity.
The high pressure at which the motor
shuts off is called "cut-out" pressure.
Circuit carrying elec-
tricity from electrical panel to outlet.

This air compressor pump is capable
of running continuously. However, to
prolong the life of your air compressor,
it is recommended that a 50%-75%

10 - ENG
ASSEMBLY

Remove unit from carton and discard all packaging.
INSTALLATION


• Locate the air compressor in a
clean, dry and well ventilated
area.
• The air compressor should be
located at least 12" (30.5 cm)
away from the wall or other
obstructions that will interfere
with the flow of air.
• The air compressor pump and
shroud are designed to allow for
proper cooling. The ventilation
openings on the compressor are
necessary to maintain proper
operating temperature. Do not
place rags or other containers on
or near these openings.

RISK OF
ELECTRICAL
SHOCK. 





The portable air compressor is
equipped with a cord having a
grounding wire with an appropriate
grounding plug (see following
illustrations).
1. The cord set and plug with this
unit contains a grounding pin.
ThisplugMUSTbeusedwitha
grounded outlet.
The outlet being used
must be installed and grounded in
accordance with all local codes and
ordinances.
2. Make sure the outlet being used
has the same configuration as the
groundedplug.DONOTUSEAN
ADAPTER. See illustration.


Outlets

3. Inspect the plug and cord before
each use. Do not use if there are
signs of damage.
4. If these grounding instructions are
not completely understood, or if in
doubt as to whether the compres-
sor is properly grounded, have the
installation checked by a qualified
electrician.
RISK OF
ELECTRICAL
SHOCK. I

SHOCK.






trician.