Craftsman 919.152390 User manual

Owner's Manual
ICRRFTSMRN1
Home/Hobby
AIR COMPRESSOR
Model No.
919.152390
•Safety Guidelines
•Assembly
•Operation
•Maintenance
•Service and Adjustments
•Troubleshooting
•Repair Parts
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit ourCraftsman website: www.sears.com/eraftsman
D29477 Rev0 8/22/03

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WARRANTY ................................................ 2
SPECIFICATION CHART ..................................... 3
SAFETY GUIDELINES ...................................... 3-8
GLOSSARY ................................................ 9
ACCESSORIES ............................................. 9
ASSEMBLY ............................................... 10
INSTALLATION .......................................... 11-12
OPERATION ............................................ 13-15
MAINTENANCE ............................................ 16
STORAGE ................................................ 17
TROUBLESHOOTING GUIDE .............................. 18-19
REPAIR PARTS ............................................ 20
ESPA_IOL .............................................. 21-38
NOTES/NOTAS ............................................ 39
HOW TO ORDER REPAIR PARTS ...................... back cover
FULL ONE YEAR WARRANTY AIR COMPRESSOR
If this CRAFTSMAN Air Compressor fails due to a defect in material or
workmanship within one year from the date of purchase, Sears will at its
option repair or replace it free of charge. Contact your nearest Sears Service
Center (1-800-4-MY-HOME ®)to arrange for repair, or return the Air
Compressor to the place of purchase for replacement.
If this Air Compressor is used for commemial or rental purposes, this warrant
applies for only ninety days from the date of purchase.
This warranty gives you specific legal rights and you may have other rights
which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
D29477 2-ENG

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Model No. 919-152390
Bore 1.875"
Stroke 1.25"
Voltage/Hertz/Phase 120V/60/1
Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay
Air Tank Capacity (gallons) 1.5
Approx. Cut-In 120
Approx. Cut-out 150
SCFM @ 40 psig 3.0
SCFM @ 90 psig 2.0
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This manual contains information that is important for you to know and understand. This information
relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To he_p you
recognize this information, we use the symbols below. Please read the manua_ and pay attention to
these sections.
Im 4" Ind 'C::n l;hazardous
situation which, if not avoided, will
result in death or serious injury.
_Jl_lndicates a potentially
hazardous situation
which, if not avoided, _ result in
death or serious injury.
_"_J_lndicates a potentially
hazardous situation
which, if not avoided, _ result in
minor or moderate injury.
_"_lt Used without the
safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property_ damage.
SAVE THESE INSTRUCTIONS
IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN
SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known (to the State of California) to
cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:
_ead from lead-based paints
crystalline silica from bdcks and cement and other masonry products
arsenic and chromium from chemicai_y-treated _umber
Your risk from these exposures vanes, depending on how often you do this type of work. To reduce
your exposure to these chemicals: work in a wel_ ventilated area, and work with approved safety
equipment, always wear MSRNNIOSR approved, properly f_tting face mask or respirator when using
such tools.
When using air tools, basic safety precautions should always be foilowed to reduce the risk of of
personal iniury.
3-ENG D29477

Save these instructions
Improper operation or maintenance of this product could result in serious injury and
property damage. Read and understand all warnings and operation instructions before
using this equipment.
."f._IrJ_.-lu
WARNING: Risk of explosion or fire
What Could Happen How To Prevent It
tt is normal for electrical contacts Always operate the compressor in a well
within the motor and pressure switch to ventilated area free of combustible
spark, materials, gasoline, or solvent vapors.
tf electrical sparks from compressor If spraying flammable materials, locate
come into contact with flammable compressor at least 20 feet away from
vapors, they may ignite, causing fire or spray area. An additional length of hose
explosion, may be required.
Store flammable materials in asecure
location away from compressor.
Restricting any of the compressor
ventilation openings will cause serious
overheating and could cause fire.
Unattended operation of this product
could result in personal injury or
property damage. To reduce the risk of
fire, do not allow the compressor to
operate unattended.
Never place objects against or on top
of compressor, Operate compressor in
an open area at least 12 inches away
from any wall or obstruction that would
restrict the flow of fresh air to the
ventilation openings.
Operate compressor in a clean, dWwell
ventilated area. Do not operate unit
indoors or in any confined area.
Always remain in attendance with the
product when it is operating.
Always disconnect electrical power by
placing the Off/Auto-On to the OFF
position and drain tank daily or after
each use,
D29477 4-ENG

WARNING: Risk of Bursting
Air Tank: The following conditions could lead to a weakening of the tank, and result
in a violent tank explosion and could cause property damage or serious injury,
What Could Happen How To Prevent It
Failure to properly drain condensed Drain tank daily or after each use. If
water from tank, causing rust and tank develops aleak, replace it
thinning of the steel tank. immediately with a new tank or replace
the entire compressor.
Modifications or attempted repairs to Never drill into, weld, or make any
the tank. modifications to the tank or its
Unauthorized modifications to the attachments.
unloader valve, safety valve, or any
other components which control tank
pressure.
Excessive vibration can weaken the The tank is designed to withstand specific
air tank and cause rupture or operating pressures. Never make
explosion adjustments or parts substitutions to
alter the factory set operating
pressures.
ATTACHMENTS & ACCESSORIES:
Exceeding the pressure rating of air
tools, spray guns, air operated
accessories, tires, and other inflatables
can cause them to explode or fly apart,
and could result in serious injury.
For essential control of air pressure, you
must install a pressure regulator and
pressure gauge to the air outlet (if not
equipped) of your compressor. Follow the
equipment manufacturers
recommendation and never exceed the
maximum allowable pressure rating of
attachments.
WARNING: Risk from Flying Objects
What Could Happen How ToPrevent It
The compressed air stream can cause
soft tissue damage to exposed skin
and can propel dirt, chips, loose
particles, and small objects at high
speed, resulting in property damage or
personal injury.
Always wear ANSI Z87.t approved safety
glasses with side shields when using the
compressor.
Never point any nozzle or sprayer
toward any part of the body or at other
people or animals.
Always turn the compressor off and
bleed pressure from the air hose and tank
before attempting maintenance, attaching
tools or accessories.
5-ENG D29477

-"W.'_4.'_-'{D
WARNING: Risk of Electrical Shock
What Could Happen How To Prevent It
Your air compressor is powered by Never operate the compressor outdoors
electricity. Like any other electrically when it is raining or in wet conditions.
powered device, If it is not used Never operate compressor with
properly it may cause electric shock. )rotective covers removed or damaged.
Repairs attempted by unqualified Any electrical wiring or repairs required
personnel can result in serious injury on this product should be performed by
or death by electrocution, authorized service center personnel in
accordance with national and local
electriea! codes.
Electrical Grounding: Failure to provide Make certain that the electrical circuit to
adequate grounding to this product which the compressor is connected
could result in serious injury or death provides proper electrical grounding,
from electrocution, correct voltage and adequate fuse
See grounding instructions. )rotection.
WARNING: Risk to Breathing
WhatCould Happen How ToPrevent It
The compressed air directly from your
compressor is not safe for breathing.
The air stream may contain carbon
monoxide, toxic vapors, or solid
particles from the tank. Breathing these
contaminants can cause serious injury
or death
Sprayed materials such as paint, paint
so!vents, paint remover, insecticides,
weed killers, may contain harmful
vapors and poisons.
Air obtained directly from the compressor
should never be used to supply air for
human consumption. In order to use air
produced by this compressor for
breathing, suitable filters and in-line
safety equipment must be properly
installed. In-line filters and safety
equipment used in conjunction with the
compressor must be capable of treating
air to all applicable local and federal
codes prior to human consumption.
Work in an area with good cross
ventilation. Read and follow the safety
instructions provided on the label or
safety data sheets for the materials you
are spraying. Use a NIOSH/MSHA
approved respirator designed for use with
,our specific application.
D29477 6- ENG

WARNING: Risk of Burns
What Could Happen
Touching exposed metal such as the
compressor head or outlet tubes, can
result in serious burns.
How To Prevent It
Never touch any exposed metal parts
on compressor during or immediately
after operation, Compressor will remain
hot for several minutes after operation.
DO not reach around protective shrouds
or attempt maintenance until unit has
been allowed to cool.
WARNING: Risk from Moving Parts
Whet Could Happen How To Prevent It
Moving parts such as the pulley, flywheel, Never operate the compressor with
and belt can cause serious injury if they guards or covers which are damaged or
come into contact with you or your removed.
clothing.
Attempting to operate compressor with Any repairs required on this product
damaged or missing parts or attempting should be performed by authorized
to repair compressor with protective service center personnel.
shrouds removed can expose you to
moving parts and can result in serious
injury.
WARNING: Risk of Falling
What Could Happen How To Prevent It
A portable compressor can fall from a
table, workbench, or roof causing
damage to the compressor end could
result in serious injury or death to the
operator.
Always operate compressor in a stable
secure position to prevent accidental
movement of the unit. Never operate
compressor on a roof or other elevated
position. Use additional air hose to
reach high locations,
7-ENG D29477

WARNING: Risk of Unsafe Operation
What Could Happen How To Prevent It
Unsafe operation of your air compressor
could lead to serious injury or death to
you or others.
Review and understand all instructions
and warnings in this manual.
Become familiar with the operation and
controls of the air compressor,
Keep operating area clear of all persons,
pets, and obstacles.
Keep children away from the air
compressor at all times.
Do not operate the product when
fatigued or under the influence of
alcohol or drugs, Stay alert at all times.
Never defeat the safety features of this
product.
Equip area of operation with a fire
extinguisher.
DO not operate machine with missing,
broken, or unauthorized parts.
SAVE THESE INSTRUCTIONS
D29477 8-ENG

[,]][,I-'_" f.'_-'_'4
Become familiar with these terms
before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per
minute; a unit of measure of air
delivery.
PSIG: Pounds per square inch
gauge; a unit of measure of pressure.
Code Certification: Products that
bear one or more of the following
marks: UL, CUL, ETL, CETL, have
been evaluated by OSHA certified
independent safety laboratories and
meet the applicable Underwriters
Laboratories Standards for Safety.
Cut-In Pressure: While the motor is
off, air tank pressure drops as you
continue to use your accessory.
When the tank pressure drops to a
certain low level the motor will restart
automatically. The low pressure at
which the motor automatically
restarts is called "cut-in" pressure.
Cut-Out Pressure: When an air
compressor is turned on and begins
to run, air pressure in the air tank
begins to build. It builds to a certain
high pressure before the motor
automatically shuts off, protecting
your air tank from pressure higher
than its capacity. The high pressure
at which the motor shuts off is called
"cut-out" pressure.
Branch Circuit: Circuit carrying
electricity from electrical panel to
outlet.
This unit is capable of powering the following Accessories. The accessories are
available through the current Power and Hand Tool Catalog or full-line Sears stores.
Accessories
•In Line Filter
• In Line Oiler
• In Line Regulator
• Tire Air Chuck
• Quick Connector Sets
(various sizes)
• Air Hose: 1/4", 3/8" OR 1/2" I.D. in
various lengths
Tools
• Inflator/Blow Gun
• Air Brush
• Multi-Purpose Spray Gun
• Touch Up Spray Gun
• Brad Nailer
• Stapler
• Finish Nailer
• Grease Gun
• Engine Cleaning Gun
• Liquid Siphon Transfer
• Caulk Gun
• Smaller Impact Wrenches
• Smaller Ratchet Wrenches
• Mini-Rotary Grinder/Polisher/Cutter
9-ENG D29477

[_,.--,].,.-,]=1_v_I:] I_'d
Contents of Carton
1- Air Compressor
1- Air Hose
1- Female Tire Chuck
1- Inflator Accessory Kit
Tools Required for Assembly
1- 9/16" open end wrench
1- adjustable wrench
Unpacking
1. Remove unit from carton and
discard all packaging. NOTE:
Save all parts bags.
Assemble Hose
1. Assemble hose to air outlet.
IMPORTANT: The hex fitting on
the air outlet MUST be held in
place with a wrench when
tightening hose onto air outlet.
Assemble Accessories
Choose the accessory needed.
Assemble Female Tire Chuck
1. Assemble female tire chuck to
hose and tighten securely with
wrenches.
Tapered chuck
Nozzle
Blow GU_,
Adapter • • Hose
...."4 End
inflating /Hose
needle /Adapter
Extension Tube
Assemble Other Accessories
1,
2. Attach the hose adapter to hose.
Choose the needed accessory.
Attach the tapered nozzle,
extension tube, or blow gun
adapter to the hose adapter. The
inflating needle attaches to the
blow gun adapter. NOTE: The
tapered nozzle, extension tube,
and blow gun adapter can also
be attached to a blow gun (sold
separately, not shown).
D29477 10-ENG