Craftsman 919.167700 User manual

Owner's Manual
Permanently Lubricated
Single Stage
Portable
AiR COMPRESSOR
Model No.
919.167700
=Safety Guidelines
=Assembly
=Operation
=Maintenance
=Troubleshooting
=Repair Parts
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
N022064 Rev.o 12/15/08

WARRANTY ................................................ 2
SPECiFiCATiON CHART ...................................... 3
SAFETY GUiDELiNES ...................................... 3-9
GLOSSARY ................................................ 9
ACCESSORIES ............................................ 10
DUTY CYCLE .............................................. 10
ASSEMBLY ............................................... 10
INSTALLATION ......................................... 10-12
OPERATION ............................................ 12-14
MAINTENANCE ......................................... 15-16
SERVICE AND ADJUSTMENTS ............................ 17-18
STORAGE ................................................ 18
TROUBLESHOOTING GUIDE .............................. 19-21
REPAIR PARTS ......................................... 22-25
ESPANOL .............................................. 26-45
NOTES/NOTAS ............................................ 46
REPAIR PROTECTION AGREEMENTS ......................... 47
HOW TO ORDER REPAIR PARTS ...................... back cover
ONE YEAR FULL WARRANTY
If this product fails due to a defect in material or workmanship within one year
from the date of purchase, Sears will at its option repair or replace itfree of
charge. Contact Sears at 1-800-4-MY-HOME ®to arrange for repair, or return it
to the place of purchase for replacement.
If this product is used for commercial or rental purposes, this warranty applies
for only ninety days from the date of purchase.
This warranty gives you specific legal rights and you may have other rights
which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
N022064 2-ENG

Model No. 919.167700
Running HP "1.6
Bore 2.875"
Stroke 1.45"
Voltage-Single Phase 120V/60HZ
Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay
Air Tank Capacity (gallons) 26 (98.4 liter)
Approx. Cutqn 130 psi
Approx. Cut-out 160 psi
SCFM @40 psig *6.3
SCFM @90 psig *4.9
* Tested per ISO 1217
Refer to Glossary for abbreviations.
This manual contains information that is important for you to know and
understand. This information relates to protecting YOUR SAFETY and
PREVENTING EQUIPMENT PROBLEMS. To help you recognize this
information, we use the symbols below. Please read the manual and pay
attention to these symbols.
_ Indicates an
imminently hazardous
situation which, if not avoided, will
result indeath or serious injury.
_ ndicates a potentially
hazardous situation
iwhich, if not avoided, could result in
ideath or serious injury.
D D m _
_ ndicates a potentially
hazardous situation
which, if not avoided, _ result in
minor or moderate injury.
Used without the
safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property damaqe_.
This product contains chemicals known to the State of
California to cause cancer, and birth defects or other repro-
ductive harm. Wash hands after handling.
Some dust contains chemicals known to the State of
California to cause cancer, birth defects or other reproduc-
tive harm such as asbestos and lead in lead based paint.
Do not operate this unit until you read and _A
understand this instruction manual for safety,
operation and maintenance instructions.
SAVE THESE INSTRUCTIONS
3-ENG N022064

RISK OF EXPLOSION OR FiRE
WHAT CAN HAPPEN HOW TO PREVENT iT
= It is normal for electrical contacts = Always operate the compressor
within the motor and pressure in a well ventilated area free of
switch to spark, combustible materials, gasoline, or
solvent vapors.
• •
If electrical sparks from compressor
come into contact with flammable
vapors, they may ignite, causing fire
or explosion.
Restricting any of the compressor
ventilation openings will cause
serious overheating and could
cause fire.
• Unattended operation of this
product could result in personal
injury or property damage. To
reduce the risk of fire, do not
allow the compressor to operate
unattended.
,y,d
If spraying flammable materials,
locate compressor at least 20 feet
(6.1 m) away from spray area. An
additional length of air hose may be
required.
Store flammable materials in
a secure location away from
cornpressor.
Never place objects against or on
top of compressor.
Operate compressor in an open
area at least 12" (30.5 cm) away
from any wall or obstruction that
would restrict the flow of fresh air to
the ventilation openings.
Operate compressor in a clean, dry
well ventilated area. Do not operate
unit indoors or in any confined area.
Always remain in attendance with
the product when it is operating.
Always turn off and unplug unit
when not in use.
__ RiSK TO BREATHING (ASPHYXiATiON)
WHAT CAN HAPPEN
The compressed air directly from
your compressor is not safe for
breathing. The air stream may con-
tain carbon monoxide, toxic vapors,
or solid particles from the air tank.
Breathing these contaminants can
cause serious injury or death.
HOW TO PREVENT iT
Never use air obtained directly
from the compressor to supply
air for human consumption. The
compressor is not equipped with
suitable filters and in-line safety
equipment for human consumption.
N022064 4-ENG

Exposure to chemicals in dust cre-
ated by power sanding, sawing,
grinding, drilling, and other con-
struction activities may be harmful.
Sprayed materials such as paint,
paint solvents, paint remover, insec-
ticides, weed killers, may contain
harmful vapors and poisons.
• Work in an area with good cross
ventilation. Read and follow the
safety instructions provided on the
label or safety data sheets for the
materials you are spraying. Always
use certified safety equipment:
NIOSH/OSHA respiratory protec-
tion or properly fitting face mask
designed for use with your specific
application.
__ RISK OF BURSTING
Air Tank: The air tank on your Air Compressor is designed and may be UM coded
(for units with air tanks greater than 6" (152 mm) diameter) according to ASME
Section VIII, Div. 1 rules. All pressure vessels should be inspected once every two
years. Tofind your state pressure vessels inspector, look under the Division of Labor
and Industries in the government section of a phone book.
The following conditions could lead to a weakening of the air tank, and result in a
violent air tank explosion:
WHAT CAN HAPPEN
Failure to properly drain condensed
water from air tank, causing rust
and thinning of the steel air tank.
Modifications or attempted repairs
to the air tank.
HOW TO PREVENT IT
Drain air tank daily or after each
use. If air tank develops a leak,
replace it immediately with a
new air tank or replace the entire
cornpressor.
Never drill into, weld, or make any
modifications to the air tank or its
attachments. Never attempt to
repair a damaged or leaking air
tank. Replace with a new air tank.
Unauthorized modifications to • The air tank is designed to
the safety valve or any other withstand specific operating
components which control air tank pressures. Never make adjustments
pressure, or parts substitutions to alter the
factory set operating pressures.
Attachments & accessories:
• •
Exceeding the pressure rating of
air tools, spray guns, air operated
accessories, tires, and other
inflatables can cause them to
explode or fly apart, and could
result in serious injury.
Follow the equipment
manufacturers recommendation
and never exceed the maximum
allowable pressure rating of
attachments. Never use compressor
to inflate small low pressure objects
such as children's toys, footballs,
basketballs, etc.
5-ENG N022064

Tires:
• Over inflation of tires could result in • Use a tire pressure gauge to check
serious injury and property damage, the tires pressure before each use
and while inflating tires; see the tire
sidewall for the correct tire pressure.
NOTE: Air tanks, compressors and similar
equipment used to inflate tires can fill
small tires similar to these very rapidly.
Adjust pressure regulator on air supply
to no more than the rating of the tire
)ressure. Add air in small increments and
frequently use the tire gauge to prevent
over inflation.
RISKoFELECTRICALSHOCK
WHAT CAN HAPPEN HOW TO PREVENT iT
• •
Your air compressor is powered by
electricity. Like any other electrically
powered device, If it is not used
properly it may cause electric
shock.
Repairs attempted by unqualified
personnel can result in serious
injury or death by electrocution.
Electrical Grounding: Failure to
provide adequate grounding to
this product could result in serious
injury or death from electrocution.
Refer to Grounding Instructions
paragraph in the Installation
section.
Never operate the compressor
outdoors when it is raining or in wet
conditions.
Never operate compressor with
protective covers removed or
damaged.
Any electrical wiring or repairs
required on this product should be
performed by authorized service
center personnel in accordance with
national and local electrical codes.
Make certain that the electrical
circuit to which the compressor
is connected provides proper
electrical grounding, correct voltage
and adequate fuse protection.
N022064 6-ENG

_I__ RiSK FROM FLYING OBJECTS
WHAT CAN HAPPEN
• •
The compressed air stream can
cause soft tissue damage to
exposed skin and can propel dirt,
chips, loose particles, and small
objects at high speed, resulting in
property damage or personal injury.
HOW TO PREVENT IT
Always wear certified safety
equipment: ANSI Z87.1 eye
protection (CAN/CSA Z94.3)
with side shields when using the
com pressor.
Never point any nozzle or sprayer
toward any part of the body or at
other people or animals.
Always turn the compressor off
and bleed pressure from the air
hose and air tank before attempting
maintenance, attaching tools or
accessories.
RiSKOFHOTSURFACES
WHAT CAN HAPPEN HOW TO PREVENT IT
• • Never touch any exposed metal
parts on compressor during or
immediately after operation.
Compressor will remain hot for
several minutes after operation.
• Do not reach around protective
shrouds or attempt maintenance
until unit has been allowed to cool.
o,s. ov,°o..o.s
Touching exposed metal such as
the compressor head, engine head,
engine exhaust or outlet tubes, can
result in serious burns.
WHAT CAN HAPPEN HOW TO PREVENT IT
• •
Moving parts such as the pulley,
flywheel, and belt can cause
serious injury if they come into
contact with you or your clothing.
Never operate the compressor
with guards or covers which are
damaged or removed.
Keep your hair, clothing, and gloves
away from moving parts. Loose
clothes, jewelry, or long hair can be
caught in moving parts.
Air vents may cover moving parts
and should be avoided as well.
7-ENG N022064

• Attempting to operate compressor
with damaged or missing parts or
attempting to repair compressor
with protective shrouds removed
can expose you to moving parts
and can result in serious injury.
RiskorUNSAFEOPERATION
Any repairs required on this product
should be performed by authorized
service center personnel.
WHAT CAN HAPPEN HOW TO PREVENT IT
• • Review and understand all
instructions and warnings in this
manual.
Become familiar with the operation
and controls of the air compressor.
Keep operating area clear of all
persons, pets, and obstacles.
Keep children away from the air
compressor at all times.
Do not operate the product when
fatigued or under the influence of
alcohol or drugs. Stay alert at all
times.
Never defeat the safety features of
this product.
Equip area of operation with afire
extinguisher.
Do not operate machine with
missing, broken, or unauthorized
parts.
Unsafe operation of your air
compressor could lead to serious
injury or death to you or others.
RiskorrALUNG
WHAT CAN HAPPEN HOW TO PREVENT IT
• • Always operate compressor in a
stable secure position to prevent
accidental movement of the unit.
Never operate compressor on a
roof or other elevated position.
Use additional air hose to reach
high locations.
A portable compressor can
fall from a table, workbench,
or roof causing damage to the
compressor and could result in
serious injury or death to the
operator.
N022064 8-ENG

_J_ RISK OF iNJURY FROM LiFTiNG
WHAT CAN HAPPEN
= Serious injury can result from
attempting to lift too heavy an
object.
HOW TO PREVENT IT
• The compressor is too heavy to
be lifted by one person. Obtain
assistance from others before
lifting.
' "" " RiSK FROM NOISE
WHAT CAN HAPPEN HOW TO PREVENT IT
= Under some conditions and = Always wear certified safety
duration of use, noise from this equipment: ANSI S12.6 (S3.19)
product may contribute to hearing hearing protection.
loss. SAVE THESE INSTRUCTIONS
FOR FUTURE USE
Become familiar with these terms
before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per min-
ute; a unit of measure of air delivery.
PSIG: Pounds per square inch gauge;
a unit of measure of pressure.
Code Certification: Products that
bear one or more of the following
marks: UL, CUL, ETL, CETL, have
been evaluated by OSHA certified
independent safety laboratories and
meet the applicable Standards for
Safety.
Cut=in Pressure: While the motor
is off, air tank pressure drops as you
continue to use your accessory. When
the tank pressure drops to a certain
low level the motor will restart auto-
matically. The low pressure at which
the motor automatically restarts is
called "cut-in" pressure.
Cut-Out Pressure: When an air com-
pressor is turned on and begins to
run, air pressure in the air tank begins
to build. It builds to a certain high
pressure before the motor automati-
cally shuts off, protecting your air tank
from pressure higher than its capacity.
The high pressure at which the motor
shuts off is called "cut-out" pressure.
Branch Circuit: Circuit carrying elec-
tricity from electrical panel to outlet.
9-ENG N022064

This unit is capable of powering the following Accessories. The accessories are
available through the current Power and Hand Tool Catalog or full-line Sears
stores.
Accessories
• In Line Filter
Tire Air Chuck
Quick Connector Sets (various
sizes)
Air Pressure Regulators
Oil Fog Lubricators
Air Hose: 1/4", 3/8" or 1/2" I.D. in
various lengths
Refer to the selection chart located on
the unit to select the tools this unit is
capable of powering.
_The use of any
-- other accessory
not recommended for use with
this tool could be hazardous. Use
only accessories rated equal to
or higher than the rating of the air
compressor.
This air compressor pump is capable
of running continuously. However, to
prolong the life of your air compressor,
it is recommended that a 50%-75%
average duty cycle be maintained; that
is, the air compressor pump should
not run more than 30-45 minutes in
any given hour.
UNPACKING
1. Removeunit from carton and discard all packaging.
HOW TO SET UP YOUR UNIT
Location of the Air Compressor
Locate the air compressor in a
clean, dry and well ventilated
area.
The air compressor should be
located at least 12" (30.5 cm)
away from the wall or other
obstructions that will interfere
with the flow of air.
Place the air compressor on a flat
level surface resting on the rub-
ber bumpers and wheels
The air compressor pump and
shroud are designed to allow for
proper cooling. The ventilation
openings on the compressor are
necessary to maintain proper
operating temperature. Do not
place rags or other containers on
or near these openings.
GROUNDING iNSTRUCTiONS
Risk of Electrical
Shock. in the event
of a short circuit, grounding reduces
the risk of shock by providing an
escape wire for the electric current.
This air compressor must be
properly grounded.
The portable air compressor is
equipped with a cord having a ground-
ing wire with an appropriate grounding
plug (see following illustrations).
1. The cord set and plug with this
unit contains a grounding pin.
This plug MUST be used with a
grounded outlet.
iMPORTANT: The outlet being used
must be installed and grounded in
accordance with all local codes and
ordinances.
N022064 10-ENG