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Craftsman 917.299062 User manual

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Owner's Manual
CRRFT$14RH°
TI ETLL
COU TE ROTATI
800 Series
14 Inch Tine Width
GiT
T
Model No.
917.299062
•EspaSol, p. 22
This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website:www.sears.com/craftsman
U.S.A.
428616 Rev 1
Safety Rules .......................................... 2
Warranty ................................................ 2
Product Specifications ......................... 4
Assembly/Pre-Operation ....................... 6
Operation ............................................... 8
Maintenance ........................................ 13
Service and Adjustments ..................... 15
Storage ................................................ 19
Troubleshooting ................................... 20
Illustrated Parts List ............................. 42
Sears Service ........................ Back Cover
LIMITED ONE YEAR WARRANTY ON CRAFTSMAN TILLER
For one (1) year from date of purchase, when this Craftsman Tiller is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears will repair free of charge any defect in material or workmanship.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as tines, spark plugs,
air cleaners and belts.
• Repairs necessary because of operator abuse or negligence, including bent crank-
shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
• If this Craftsman Tiller is used for commercial or rental purposes, this Warranty applies
for only thirty (30) days from the date of purchase.
Warranty service is available by returning the craftsman power mower to the nearest
sears service center/department in the united states. This warranty applies only while
this product is in use in the united states.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCKAND CO., D/817WA, HOFFMAN ESTATES, IL 60179 U.S.A.
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
TRAINING
• Read the Owner's Manual carefully. Be
thoroughly familiar with the controls and
the proper use of the equipment. Know
how to stop the unit and disengage the
controls quickly.
• Never allow children to operate the
equipment. Never allow adults to op-
erate the equipment without proper
instruction.
• Keep the area of operation clear of all
persons, particularly small children, and
pets.
PREPARATION
• Thoroughly inspect the area where the
equipment is to be used and remove all
foreign objects.
• Disengage all clutches and shift into
neutral before starting the engine (mo-
tor).
• Do not operate the equipment without
wearing adequate outer garments. Wear
footwear that will improve footing on
slippery surfaces.
• Handle fuel with care; it is highly flam-
mable.
• Use an approved fuel container.
• Never add fuel to a running engine or
hot engine.
• Fill fuel tank outdoors with extreme care.
Never fill fuel tank indoors.
• Replace gasoline cap securely and
clean up spilled fuel before restarting.
2
• Use extension cords and receptacles
as specified by the manufacturer for all
units with electric drive motors or elec-
tric starting motors.
• Never attempt to make any adjustments
while the engine (motor) is running (ex-
cept where specifically recommended
by manufacturer).
OPERATION
• Do not put hands or feet near or under
rotating parts.
• Exercise extreme caution when operat-
ing on or crossing gravel drives, walks,
or roads. Stay alert for hidden hazards
or traffic. Do not carry passengers.
• After striking a foreign object, stop the
engine (motor), remove the wire from
the spark plug, thoroughly inspect the
tiller for any damage, and repair the
damage before restarting and operating
the tiller.
• Exercise caution to avoid slipping orfalling.
• If the unit should start to vibrate ab-
normally, stop the engine (motor) and
check immediately for the cause. Vibra-
tion is generally a warning of trouble.
• Stop the engine (motor) when leaving
the operating position.
• Take all possible precautions when
leaving the machine unattended. Dis-
engage the tines, shift into neutral, and
stop the engine.
• Before cleaning, repairing, or inspecting,
shut off the engine and make certain all
moving parts have stopped. Disconnect
the spark plug wire, and keep the wire
away from the plug to prevent acci-
dental starting. Disconnect the cord on
electric motors.
• Do not run the engine indoors; exhaust
fumes are dangerous.
• Never operate the tiller without proper
guards, plates, or other safety protective
devices in place.
• Keep children and pets away.
• Do not overload the machine capacity
by attempting to till too deep at too fast
a rate.
• Never operate the machine at high
speeds on slippery surfaces. Look be-
hind and use care when backing.
• Never allow bystanders near the unit.
• Use only attachments and accessories
approved by the manufacturer of the
tiller.
• Never operate the tiller without good vis-
ibility or light.
• Be careful when tilling in hard ground.
The tines may catch in the ground and
propel the tiller forward. If this occurs,
let go of the handlebars and do not
restrain the machine.
MAINTENANCE AND STORAGE
• Keep machine, attachments, and ac-
cessories in safe working condition.
• Check shear pins, engine mounting
bolts, and other bolts at frequent inter-
vals for proper tightness to be sure the
equipment is in safe working condition.
• Never store the machine with fuel in the
fuel tank inside a building where ignition
sources are present, such as hot water
and space heaters, clothes dryers, and
the like. Allow the engine to cool before
storing in any enclosure.
• Always refer to the operator's guide
instructions for important details if the
tiller is to be stored for an extended
period.
A1_,Lookfor this symbol to point out
important safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
AI_,CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent acci-
dental starting when setting up, transport-
ing, adjusting or making repairs.
_WARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
3
PRODUCT SPECIFICATIONS
Gasoline Capacity: 3 Quarts (2.8L)
Unleaded Regular
Oil (API-SG-SL): SAE 30 Above 32°F/0°C
(Capacity:20 oz./0.6L) SAE5w30Below32°F/0°C
Spark Plug: Champion RC12YC
(Gap: .030"/0.76mm)
CONGRATULATIONS on your purchase
of a Sears Tiller. It has been designed,
engineered and manufactured to give you
the best possible dependability and per-
formance.
Should you experience any problems you
cannot easily remedy, please contact a
Sears or other qualified Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this unit.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tiller properly. Always
observe the "SAFETY RULES".
Your new tiller has been assembled at the
factory with exception of those parts left
unassembled for shipping purposes. To
ensure safe and proper operation of your
tiller all parts and hardware you assemble
must be tightened securely. Use the cor-
rect tools as necessary to insure proper
tightness.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in main-
taining, caring for and using your tiller.
• Follow the instructions under the "Main-
tenance" and "Storage" sections of this
Owner's Manual.
_I_,WARNING: This unit is equipped with
an internal combustion engine and should
not be used on or near any unimproved
forest-covered, brush-covered or grass
covered land unless the engine's exhaust
system is equipped with a spark arrester
meeting applicable local or state laws (if
any). If a spark arrester is used, it should
be maintained in effective working order
by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark ar-
rester for the muffler is available through
your nearest Sears service center (See
REPAIR PARTS section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourseff from unexpected
hassle and expense.
Here's what's included in the Agreement:
• Expert service by our 12,000 profe-
sional repair specialists.
• Unlimited service and no charge for
parts and labor on all covered repairs.
• Product replacement if your covered
product can't be fixed.
• Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
• Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
4
These accessories were available when the tiller was produced. They are also available
at most Sears retail outlets and service centers. Some of these accessories may not
apply to your tiller.
ENGINE
SPARK PLUG MUFFLER AiR FILTER GAS CAN ENGINE OiL STABiLiZER
TILLER PERFORMANCE
FURROW OPENER
TILLER MAINTENANCE
BELT TINES SHEAR PiN
oHAiRPiN CLIP
CONTENTS OF HARDWARE PACK
(2) Handle Locks (1) Carriage Bolt
3/8-16 UNC x 1 Gr. 5
(1) Hairpin Clips
o
(2) Shear Pins & Clips
@
(1) Center Locknut
3/8-16 UNC
(1) Cable Clip
(1) Flat Washer
13/32xlx11Ga.
0(1) Handle Lock Lever
(1) Pivot Bolt
3/8-16 UNC Grade 5
5
Your new tiller has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tiller
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes are listed.
(1) Utility knife
(1) Wire cutter
(1) Tire pressure gauge
(1) Screwdriver
(1) Pair of pliers
(1) 9/16" wrench
OPERATOR'S POSITION
When right or left hand is mentioned in
this manual, it means when you are in the
operating position (standing behind tiller
handles).
FRONT
LEFT RIGHT
OPERATOR'S
POSITION
UNPACKING CARTON
_I',CAUTION: Be careful of exposed sta-
ples when handling or disposing of carton-
ing material.
IMPORTANT: When unpacking and
assembling tiller, be careful of exposed
staples when handling or disposing of
cartoning material.
1. While holding handle assembly, cut cable
ties securing handle assembly to top
frame. Let handle assembly rest on tiller.
2. Remove top frame of carton.
3. Slowly ease handle assembly up and
place on top of carton.
4. Cut down right hand front and right
hand rear corners of carton, lay side
carton wall down.
5. Remove packing material from handle
assembly.
6. Separate shift rod from handle as-
sembly. Shift Rod
Handle
Assembly
INSTALL HANDLE
.Insert one handle lock (with teeth fac-
ing outward) in gearcase notch. (Apply
grease on smooth side of handle lock
to aid in keeping lock in place until
handle assembly is lowered into po-
sition.)
VIEWED FROM R.H. SIDE OF TILLER
__. GeHandle Assembly
arcase Notch
.. /Handle Lock
2. Grasp handle assembly. Hold in "up"
position. Be sure handle lock remains
in gearcase notch. Slide handle as-
sembly into position.
3. Rotate handle assembly down. Insert
rear carriage bolt first, with head of
bolt on LH. side of tiller and loosely as-
semble Iocknut.
6
Loosen Handle Lock
Lever to Move
Handle Assembly
"UP" Position
4. Insert pivot bolt in front part of plate
and tighten.
5. Cut down remaining corners of carton
and lay panels flat.
6. Lower the handle assembly. Tighten
nut on carriage bolt so handle moves
with some resistance. This will allow
for easier adjustment.
7. Place flat washer on threaded end of
handle lock lever.
8. Insert handle lock lever through handle
base and gearcase. Screw in handle
lock lever just enough to hold lever in
place.
9. Insert second handle lock (with teeth
inward) in the slot of the handle base
(just inside of washer).
10. Raise handle assembly to highest
position and securely tighten handle
lock lever by rotating clockwise. Leav-
ing handle assembly in highest position
will make it easier to connect shift rod.
Flat Washer Handle Lock
Handle Lock Lever
Gearcase \
Slot
Rear Cartridge
Bolt
Handle Base
_ Pivot Bolt
=ocknut 9
INSERT CABLE CLIP
• Insert plastic cable clip into hole on the
back of handle column. Push cables
into clip.
Handle Column
Cable
Cable Clip
handles 101
CONNECT SHIFT ROD
1. Insert end of shift rod farthest from
bend into hole of shift lever indicator.
2. Insert hairpin dip through hole of shift
rod to secure with bend of clip on right
side.
Attach this End To shift
Lever Indicator Shift Rod
Hairpin Clip
\
Shift Lever
Indicator
Shift Rod
7
REMOVE TILLER FROM CRATE
1. Adjust handle assemby to lowest
position. Be sure lock lever is tightened
securely.
2. Make sure shift lever indicator is in "N"
(neutral) position.
3. Tilt tiller forward by lifting handle. Sep-
arate cardboard cover from leveling
shield.
4. Rotate tiller handle to the right and pull
tiller out of carton.
CHECK TIRE PRESSURE
The tires on your unit were overinflated at
the factory for shipping purposes, Correct
and equal tire pressure is important for
best tilling performance.
• Reduce tire pressure to 20 PSi.
HANDLE HEIGHT
• Handle height may be adjusted to bet-
ter suit operator. (See "TO ADJUST
HANDLE HEIGHT" in the Service and
Adjustments section of this manual).
These symbols mayappearon your Tiller or in literaturesuppliedwiththe product.
Learnand understandtheir meaning.
KNOW YOUR TILLER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TILLER.
Compare the illustrations with your tiller to familiarize yourself with the location of
various controls and adjustments. Save this manual for future reference.
F N R,& t",t STO
N
FILLING FORWARD NEUTRAL REVERSE CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL
OR WARNING ON OFF
Shift Lever
Choke
Control Throttle Control
Drive Control Bar Shift Lever Indicator
Depth Stake
Leveling Shield
Recoil
Starter
Handle
MEETS ANSI SAFETY REQUIREMENTS
Our tillers conform to the safety standards of the American National Standards Institute.
CHOKE CONTROL - Used when starting
a cold engine.
DRIVE CONTROL BAR - Used to engage
tines.
DEPTH STAKE - Controls depth at which
tiller will dig.
THROTTLE CONTROL - Used to control
engine speed.
LEVELING SHIELD - Levels tilled soil.
SHIFT LEVER - Used to shift transmission
gears.
SHIFT LEVER INDICATOR - Shows
which gear the transmission is in.
RECOIL STARTER HANDLE - Used to
start the engine.
8
The operation of any tiller can result in foreign objects thrown into the eyes,
which can result in severe eye damage. Always wear safety glasses or eye
shields before starting your tiller and while tilling. We recommend a wide vi-
sion safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TILLER
Know how to operate all controls before
adding fuel and oil or attempting to start
engine.
STOPPING
TINES AND DRIVE
1. Release drive control bar to stop move-
ment.
2. Move shift lever to "N" (neutral) po-
sition.
ENGINE
•Move throttle control to "STOP" position.
If equipped with stop switch, move
switch to "STOP" position.
NOTE: Never use choke to stop engine.
Drive Control Bar
"ENGAGED" Position Shift Lever
Drive Control Bar
"DISENGAGED"
Position
TINE OPERATION - WITH WHEEL
DRIVE
•Always release drive control bar before
moving shift lever into another position.
•Tine movement is achieved by mov-
ing shift lever to (_) till position and
engaging drive control bar.
FORWARD =WHEELS ONLY/TINES
STOPPED
•Release drive control bar and move shift
lever indicator to "F" (forward) position.
Engage drive control bar and tiller will
move forward,
REVERSE =WHEELS ONLY/TINES
STOPPED
1. DO NOT STAND DIRECTLY BEHIND
TILLER.
2. Release the drive control bar.
3. Move throttle control to "SLOW" po-
sition.
4. Move shift lever indicator to "R" (re-
verse) position.
5. Hold drive control bar against the
handle to start tiller movement.
HARD TO SHIFT GEARS
•Briefly engage drive control bar and re-
lease or rock tiller forward and backward
until are able to shift gears.
DEPTH STAKE
The depth stake can be raised or lowered
to allow you more versatile tilling and cul-
tivating, or to more easily transport your
tiller.
Shallowest Tilling
(Cultivating)
Deeptest Tilling_
Depth Stake ---------
--- Transport Position
TILLING
1. Release depth stake pin. Pull the
depth stake up for increased tilling
depth. Place depth stake pin in hole of
depth stake to lock in position.
2. Place shift lever indicator in till position.
3. Hold the drive control bar against the
handle to start tilling movement. Tines
and wheels will both turn.
4. Move throttle control to "FAST" position
for deep tilling. To cultivate, throttle
control can be set at any desired
speed, depending on how fast or slow
you wish to cultivate.
iMPORTANT: Always release drive control
bar before moving shift lever into another
position.
Depth Stake Pin
"RELEASED" Position
Nut
"a"
Side Shield
"Locked"
Position
9
TURNING
1. Release the drive control bar.
2. Move throttle control to "SLOW" posi-
tion.
3. Place shift lever indicator in "F" (for-
ward) position. Tines will not turn.
4. Lift handle to raise tines out of ground.
5. Swing the handle in the opposite
direction you wish to turn, being careful
to keep feet and legs away from tines.
6. When you have completed your turn-
around, release the drive control bar
and lower handle. Place shift lever in
(till) position and move throttle control
to desired speed. To begin tilling, hold
drive control bar against the handle.
TO TRANSPORT
,II_,CAUTION: Before lifting or transporting,
allow tiller engine and muffler to cool. Dis-
connect spark plug wire. Drain gasoline
from fuel tank.
AROUND THE YARD
1. Release the depth stake pin. Move
the depth stake down to the top hole
for transporting the tiller. Place depth
stake pin in hole of depth stake to lock
in position. This prevents tines from
scuffing the ground.
2. Place shift lever indicator in "F" (for-
ward) position for transporting.
3. Hold the drive control bar against the
handle to start tiller movement. Tines
will not turn.
4. Move throttle control to desired speed.
AROUND TOWN
1. Disconnect spark plug wire.
2. Drain fuel tank.
3. Transport in upright position to prevent
oil leakage.
BEFORE STARTING ENGINE
IMPORTANT: Be very careful not to allow
dirt to enter the engine when checking or
adding oil or fuel. Use clean oil and fuel
and store in approved, clean, covered
containers, use clean fill funnels.
CHECK ENGINE OIL LEVEL
The engine in your unit has been shipped,
from the factory, already filled with SAE 30
summer weight oil.
1. With engine level, clean area around
oil filler plug and remove plug.
2. Engine oil should be to point of over-
flowing when engine is level.
• For approximate capacity see "PROD-
UCT SPECIFICATIONS" on page 3 of
this manual. All oil must meet A.RI.
Service Classification SG-SL.
• For cold weather operation you should
change oil for easier starting (See oil
viscosity chart in the Maintenance sec-
tion of this manual).
• To change engine oil, see the Mainte-
nance section in this manual.
Oil Fill
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide depos-
its and reduce valve life). Do not mix oil
with gasoline. Purchase fue! in quan-
tities that can be used within 30 days to
assure fuel freshness.
_/LCAUTION: Fill to within 1/2 inch of top
of fuel tank to prevent spills and to allow
for fuel expansion. If gasoline is acci-
dentally spilled, move machine away from
area of spill. Avoid creating any source of
ignition until gasoline vapors have disap-
peared.
Wipe off any spilled oil or fuel. Do not
store, spill or use gasoline near an open
flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
10