Crane Source Spacevector SV200 User manual

For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

2
SpaceVector™ Variable Frequency Drives
Congratulations on the purchase of a SpaceVector™ SV200 Series drive. This is the most
advanced drive on the market today specifically designed and programmed for the overhead
material handling industry by the leader in the industry, Columbus McKinnon Corporation.
SpaceVector™ drives have many advantages and features to meet the very specific and
demanding needs of the crane and hoist industry. Features such as:
•An energy efficient drive, resulting in less heating of the motor.
•Cooler running motors last longer saving on downtime and maintenance costs.
•Efficient utilization produces more torque, resulting in better load control.
•Reduced motor harmonics, which improve motor performance and lengthen life.
•Easy macro quick set programming for faster start-up and servicing.
•Plain English programming and service manual saves time.
Before proceeding any further, please read the following important information regarding the
drive and its proper handling and use:
•Please read this manual completely before working with the drive.
••
••
•Thedriveoperatesonandcontainshighvoltagethatcancauseelectricshockresulting
in personal injury or loss of life. Handle the drive with the same care and caution as
all other high voltage electrical components.
••
••
•Be sure to disconnect all AC input power to the drive before servicing. Lock and tag
the main switch in the de-energized position per ANSI Z 244.1.
••
••
•Wait at least 3 minutes after disconnecting the AC input power to the drive.If the bus
capacitor discharge circuit fails, high voltage can remain in the drive for a period of
time after the AC power is disconnected.
••
••
•Do not perform high voltage tests such as Megger testing.
••
••
•Only qualified personnel should perform service.
••
••
•Insure unit is properly grounded.
••
••
•Disconnect drive before performing any welding on the bridge crane structure. Do
not weld the hook, to the hook or to a load suspended from the hook.
Onthefollowing pages arespecificationandselection tables forthedrives and dynamicbraking
resistors. Please check to insure you have the proper equipment for your application.
IMPORTANT! PLEASE READ!
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

3
SV200
Table Of Contents
Introduction ...........................................................................................................2
Chapter 1: Installation
Section 1.1: Inspection of Drive .....................................................................8-11
Section 1.2: Mounting the Drive...................................................................12-17
Section 1.3: Wiring the Drive .......................................................................18-25
Chapter 2: Start Up Programming
Section 2.1: Keypad Layout.........................................................................28-29
Section 2.2: Keypad Operation
2.2.1: Definitions ..................................................................................30
2.2.2: Moving through the Program .....................................................30
2.2.3:View a Specific Function Using Jump Code Location ...............32
2.2.4:Viewing all Functions within a Group Level ...............................33
2.2.5: Change Control from Pendant to Keypad..................................34
Section 2.3: Initial Setup Programming
2.3.1: Programming the Drive for a Specific Application ................41-43
2.3.2: Programming the Speed Selection.......................................44-46
2.3.3: Drive Operation Checks.............................................................46
Chapter 3: Programming
Section 3.1: Passwords and Group Access Levels
3.1.1: Passwords .................................................................................48
3.1.2: Entering a Password..................................................................48
3.1.3: Changing a Password................................................................48
Section 3.2: Programming Function Data
3.2.1: Customizing the Programming ..................................................51
Section 3.3: Establishing Motor Parameters ...............................................52-53
Chapter 4: Trouble Shooting
Section 4.1: Fault Trip Descriptions, Causes and Solutions
4.1.1: Monitoring Frequency................................................................56
4.1.2: Monitoring Current.....................................................................56
4.1.3: Monitoring Speed.......................................................................56
4.1.4: Monitoring Fault Trips ................................................................57
4.1.5: Fault Codes ..........................................................................58-59
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

4
Section 4.2: Problem Flow Charts ...............................................................60-63
Section 4.3: Testing Power Components..........................................................64
Section 4.4: Pushbutton Pendant Test..............................................................65
Section 4.5: Multi-Function Output Test............................................................66
Chapter 5: Function Code Information
Section 5.1: User Level Functions
5.1.1: Frequency Output Monitor.........................................................70
5.1.2: Frequency Reference ................................................................70
5.1.3:Accel / Decel ..............................................................................71
5.1.4: Drive Status Monitoring .............................................................72
Section 5.2: Service Level Functions
5.2.1: Command Reference (Run / Stop Selection) ............................73
5.2.2: Accel / Decel Patterns...........................................................73-74
5.2.3: Multi-Function Inputs .................................................................75
5.2.4: Multi-Function Outputs...............................................................76
5.2.5: Drive Model Selection................................................................77
5.2.6: Frequency Settings....................................................................78
5.2.7: Dwell Function ...........................................................................79
5.2.8: V / F Pattern..........................................................................80-81
5.2.9: Torque Boost.........................................................................81-82
5.2.10: Voltage Control ........................................................................82
5.2.11: Motor Poles..............................................................................82
5.2.12: Brake Release .........................................................................82
5.2.13: Upload / Download from Keypad and Set Factory Defaults ....83
5.2.14: Braking.....................................................................................83
Section 5.3: Advanced Level Functions
5.3.1: Drive Mode ................................................................................84
5.3.2: Frequency Reference Source....................................................84
5.3.3: Energy Save ..............................................................................84
5.3.4: User V / F Pattern ......................................................................84
5.3.5: Analog Frequency Control ....................................................84-86
5.3.6: Maximum / Minimum Operating Frequency...............................87
5.3.7: Frequency to Bypass.................................................................88
5.3.8: DC Injection Braking ..................................................................89
5.3.9: Motor Data .................................................................................90
5.3.10: Drive and Motor Protections ...............................................90-93
5.3.11: Stall Prevention...................................................................93-95
5.3.12: Instantaneous Power Failure and Speed Search....................96
5.3.13:Restart After Reset .............................................................97-98
5.3.14: Carrier Frequency....................................................................98
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

5
5.3.15:Two Motor Applications............................................................99
5.3.16: Closed Loop Speed Control ....................................................99
5.3.17: Rotation Direction Prevention................................................100
5.3.18: Jog Frequency.......................................................................100
5.3.19: Output Current, Voltage and Frequency................................100
5.3.20: Frequency Detection..............................................................101
5.3.21: Speed Display Scaling Factor ...............................................101
5.3.22: LED Check.............................................................................101
5.3.23: Option Card ...........................................................................102
5.3.24: Reverse Plugging ..................................................................103
Chapter 6: Maintenance
Section 6.1: Maintenance........................................................................................106
Section 6.2: Precautions .........................................................................................106
Section 6.3: Routine Inspection ..............................................................................106
Section 6.4:Visual Inspection .................................................................................106
Appendix ....................................................................................................107-109
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

6
This page intentionally left blank.
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

7
Section 1: Installation
Section 1.1: Inspection of Drive
Section 1.2: Mounting the Drive
Section 1.3: Wiring the Drive
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

8
1. Inspect the drive for any physical damage that may have occurred during its shipment.
If any parts of the drive are missing or damaged, contact your SpaceVector™distributor
immediately.
2. Verify the nameplate of the SV200 drive. Verify that the drive part number matches your
order and packing slip.
3. Verify that the Dynamic Braking Resistor part number matches your order and packing
slip.
4. If there are questions, referenceTables 1.1.1, 1.1.2, 1.1.3, 1.1.4 for Drive and Resistor
specifications.
WORKING IN OR NEAR EXPOSED ENERGIZED
ELECTRICAL EQUIPMENT PRESENTS THE DANGER
OF ELECTRIC SHOCK.
TO AVOID INJURY:
•Disconnect and lockout power to the drive per
ANSI Z 244.1
•Wait 3 minutes after disconnecting power for
capacitor to discharge before entering drive.
WARNING
Section 1.1: Inspection of Drive
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

9
Table 1.1.1: SV200 Drive Specifications for 230 Volts
SpaceVector™ Drive Specifications
(230 V)
epyTretrevnI )XX-584644( 01-11- 21-31- 41-51- 61-71-
elbacilppA rotoM
euqroTtnatsnoC]PH[ 35 5.701 5102 5203
euqroTtnatsnoC]Wk[ 2.27.3 5.55.7 1151 5.8122
sgnitaRtuptuO
euqroTtnatsnoC]AVk[ 2.41.6 1.92.21 5.715.22 2.822.33
euqroTtnatsnoC]ALF[ 1161 4223 64 95 4778
ycneuqerF.xaM.zH0.021
egatloVegatloVtupnI-0,esahP3
tupnI sgnitaR
egatloVtupnI)%01±(V032-002,esahP3
ycneuqerFtupnI)%5±(zH06ot05
lortnoC
dohteMlortnoCMWProtceVecapS
noituloseRycneuqerFzH10.0
ycaruccAycneuqerF ycneuqerFmumixaMfo%10.0:gnitteSlatigiD ycneuqerFmumixaMfo%1.0:gnitteSgolanA
oitarF/VelbammargorpresUdnaraeniL
euqroTgnikarB%02yletamixorppA
yticapaCdaolrevOetunim1rof%051
tsooBeuqroTelbammargorp%02-0
gnitarepO
dohteMnoitarepOevitceleSlanimreT/dapyeK
noitceleSycneuqerFAm02~4,CDV01~0:golanA/dapyeK
emit.leceD/.leccA.ces000,6ot1.0
noitceleSdeepSelbammargorp,spets5otpU
elbammargorP tupnI tupnIelbammargorP )MCotgnikniS,CDV42si6P(6P,P,5,4,3,2-stupnixiS
noitcetorP
tluaFretrevnI retrevnI,tluaFdnuorG,nepOesuF,tnerrucrevO,egatlovrednU,egatlovrevO ssoLesahP,rorrEUPCniaM,taehrevOrotoM,taehrevO
noitneverPllatSnoitneverPtnerrucrevO
eruliaFrewoPsuoenatnatsnI noitarepOsuounitnoC:.cesm51woleB )evitceles(tratseRcitamotuA:.cesm51revO
latnemnorivnE snoitidnoC
erutarepmeTtneibmA)F°401ot°41(C°04ot°01-
ytidimuH)gnisnednoCnoN(%09rednU
edutitlA)teef0823(m000,1nahtsseL
metsysgnilooCriAdecroF
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

10
Table 1.1.2: SV200 Drive Specifications for 460 Volts
SpaceVector™ Drive Specifications
(460 V)
epyTretrevnI )XX-584644( 02-12- 22-32- 42-52- 62-72-
elbacilppA rotoM
euqroTtnatsnoC]PH[ 35 5.701 5102 5203
euqroTtnatsnoC]Wk[ 2.27.3 5.55.7 1151 5.8122
sgnitaRtuptuO
euqroTtnatsnoC]AVk[ 2.41.6 1.92.21 3.819.22 7.923.43
euqroTtnatsnoC]ALF[ 68 2161 42 03 9354
ycneuqerF.xaM.zH0.021
egatloVtuptuOegatloVtupnIot0,esahP3
tupnI sgnitaR
egatloVtupnI)%01±(V064-083,esahP3
ycneuqerFtupnI)%5±(.zH06ot05
lortnoC
dohteMlortnoCMWProtceVecapS
noituloseRycneuqerF.zH10.0
ycaruccAycneuqerF ycneuqerFmumixaMfo%10.0:gnitteSlatigiD ycneuqerFmumixaMfo%1.0:gnitteSgolanA
oitarF/VelbammargorpresUdnaraeniL
euqroTgnikarB%02yletamixorppA
yticapaCdaolrevOetunim1rof%051
tsooBeuqroTelbammargorp%02-0
noitarepO
dohteMnoitarepOevitceleSlanimreT/dapyeK
noitceleSycneuqerFAm02~4,CDV01~0:golanA/dapyeK
emit.leceD/.leccA.ces000,6ot1.0
noitceleSdeepSelbammargorp,spets5otpU
elbammargorP tupnI tupnIelbammargorP )MCotgnikniS,CDV42si6P(6P,P,5,4,3,2-stupnixiS
noitcetorP
tluaFretrevnI retrevnI,tluaFdnuorG,nepOesuF,tnerrucrevO,egatlovrednU,egatlovrevO ssoLesahP,rorrEUPCniaM,taehrevOrotoM,taehrevO
noitneverPllatSnoitneverPtnerrucrevO
eruliaFrewoPsuoenatnatsnI noitarepOsuounitnoC:.cesm51woleB )evitceles(tratseRcitamotuA:.cesm51revO
latnemnorivnE snoitidnoC
erutarepmeTtneibmA)F°401ot°41(C°04ot°01-
ytidimuH)gnisnednoCnoN(%09rednU
edutitlA)teef0823(m000,1nahtsseL
metsysgnilooCriAdecroF
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

11
Table 1.1.3: 230 V Class Dynamic Braking Resistors
Table 1.1.4: 460 V Class Dynamic Braking Resistors
.P.H ecivreSDroC,B,AssalCecivreSEssalC
*BLMhtiwtsioH*BLMtuohtiwtsioHesrevarT*BLMtuohtiwtsioH
1
0A-584644 002 W
0A-584644 002 W
0A-584644 002 W
0A-584644 002 W
25A-584644 002 W5A-584644 002 W
30B-584644 002 W0B-584644 002 W
51A-584644 001 W2B-584644 021 W3A-584644 031 W2B-584644 021 W
5.7
2A-584644 05 W
8B-584644 08 W7A-584644 58 W8B-584644 08 W
01 9B-584644 06 W8A-584644 06 W9B-584644 06 W
51 1C-584644 04 W1B-584644 04 W1C-584644 04 W
02 4A-584644 33 W2C-584644 03 W3B-584644 03 W2C-584644 03 W
52 6A-584644 021 W6C-584644 02 W6B-584644 02 W6C-584644 02 W
03
*MLB = Mechanical Load Brake
.P.H ecivreSDroC,B,AssalCecivreSEssalC
*BLMhtiwtsioH*BLMtuohtiwtsioHesrevarT*BLMtuohtiwtsioH
11A-584644 001 W1A-584644 001 W1A-584644 001 W1A-584644 001 W
22A-584644 05 W8A-584644 06 W2A-584644 05 W8A-584644 06 W
3
53A-584644 031 W3B-584644 03 W4A-584644 33 W3B-584644 03 W
5.7 6A-584644 02 W6B-584644 02 W9A-584644 51 W
6B-584644 02 W
01 9A-584644 51 W0C-584644 61 W0C-584644 61 W
51 4B-584644 01 W3C-584644 01 W
4B-584644 01 W3C-584644 01 W
02 5B-584644 8W5B-584644 8W
52 7B-584644 5W4C-584644 7W7B-584644 5W4C-584644 7W
03
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

12
Section 1.2: Mounting the Drive
1.2.1Environmental Conditions
1. Verify the ambient condition of the drive mounting location. The ambient temperature
rangeshould be 14°to 104°F (-10°to40°C) for NEMA1 and orNEMA4/12 enclosures.
2. The relative humidity should be less than 90% (non-condensing), below the altitude of
3280 ft. or1000m.
3. Do not mountthedrivein directsunlight. Thedriveshouldalsobeisolated fromexcessive
vibration.
4. The drive should be protected from moisture, dust, metallic particles, corrosive gases
and liquids.
5. Consult Factory for severe environments.
1.2.2 Electrical Conditions
1. Verify that Input voltage is within drive nameplate +/- 10%. If input line voltage varies
due to sags and or surges input line reactors are recommended.
2. Analog input requires individually shielded twisted pair cable for installations where the
cable leaves the control cabinet.
3. If length of motor leads between drive and motor exceed 100 ft. (30 m) a load reactor
between drive and motor is recommended.
Mounting
The SV200 must be mounted vertically with sufficient space (horizontally and vertically)
between adjacent equipment to permit proper heat dissipation. See Figure 1.2.1. See
Figures 1.2.2 - 1.2.5 for actual drive dimensions.
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

13
Fig. 1.2.1: Recommended Clearances for Drive Mounting
A: over 6.0'' (15cm)
B: over 2.0'' (5cm)
A
A
B
B
Note: Allow more room between drive and other heat producing components (such as
transformers and drive ballast resistors) than shown in Fig. 1.2.1. These
components radiate enough heat to damage the drive and its internal
components.
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

14
Drive Dimensions and Weights
Fig. 1.2.2: SV200 Part No. - 446485-10 / 446485-11 418.74lbs (8.5kg)
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

15
Fig. 1.2.3: SV200 Part Nos. 446485-12 / 446485-13 22.1lbs / 23.2lbs
446485-20 / 446485-21 / 446485-22 (10 / 10.5kg)
446485-23
7.48’’ (190mm)
8.07’’ (205mm)
.87’’ (22mm)
.87’’ (22mm) 3-dia 1.1’’ (28mm)
.28’’(7mm)
.28’’(7mm)
13.39 (340mm) 13.78 (350mm)
13.98 (355mm)
8.23 (209mm)
5.20 (132mm)
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

16
Fig. 1.2.4: SV200 Part Nos. 446485-14 / 446485-15 46.3 lbs. / 48.5 lbs.
446485-24 / 446485-25 (21kg / 22kg)
2 - .39’’ (10mm)dia.
9.00’’ (228.7mm)
10.19’’ (258.7mm)
11.02’’ (280mm)
18.90’’ (4 8 0 m m ) 18.23’’ (4 6 3 m m ) 17.19’’ (4 3 6 .5 m m )
.39’’ (1 0 m m )
.47’’ (12mm)
10.24’’ (2 6 0 .2 m m )
7.48’’ (1 9 0 m m )
5.17’’ (1 3 1 .4 m m )
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

17
Fig. 1.2.5: SV200 Part Nos. 446485-16 / 446485-17 63.9 lbs. / 68.4 lbs.
446485-26 / 446485-27 (29kg / 31kg)
10.63’’ (270m m )
4.72’’ (1 2 0 m m )
8.17’’ (2 1 0 m m )
11.02’’ (2 8 0 m m )
.39’’ (1 0 m m )
9.06’’ (230m m )
11.81’’ (300m m )
21.89’’ (5 5 6 m m )
21.06’’ (5 3 5 m m )
22.83’’ (5 8 0 m m )
.47’’ (1 2 m m )
2- .39’’ (1 0 m m )dia.
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

18
Section 1.3: Wiring the Drive
1.3.1 Remove Cover From Drive
The cover is held on with four screws and must be removed in order to connect the
power, motor, and control wires.
Figure 1.3.1 is a reference for the basic Input / Output Terminals of an SV200 drive.
Fig. 1.3.1: SV200 Layout For Basic Wiring
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

19
SV200
Drive Class Drive Rated Amp. Input AWG Output AWG Ground AWG DB Resistor AWG Control AWG
230V
Class
11.0 12 12 12 12
16
16.0 1024.0 10 10 10
32.0
46.0 6666
59.0
74.0 4444
87.0
460V
Class
6.0
12 12 12 12
8.0
12.0
16.0
24.0
10 10 10 10
30.0
39.0
45.0
1.3.2 Check For CorrectWire Gauges
Insure the correct wire gauges for the input and output power leads are being used before
wiring the drive. Use Table 1.3.1 for reference.
Table 1.3.1: Wire Gauge Reference Table
1.3.3 Fuse and Circuit Breaker Selection
Reference Table 1.3.2 to properly apply fuses and circuit breakers to the drive.
Table 1.3.2: Fuse and Circuit Breaker Selection
SV200
Drive Voltage Ref. HP SV200 Part Number Fuse Rating Class (J) Molded Case Circuit Breaker
230V
3446485-10 20A 25A
5446485-11 25A 30A
7.5 446485-12 35A 50A
10 446485-13 40A 60A
15 446485-14 50A 75A
20 446485-15 80A 100A
25 446485-16 80A 125A
30 446485-17 100A 150A
460V
3446485-20 10A 15A
5446485-21 15A
7.5 446485-22 20A 30A
10 446485-23 25A
15 446485-24 35A 40A
20 446485-25 40A 50A
25 446485-26 50A 60A
30 446485-27 65A 75A
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com

20
R S T E U V W E B1 B2
1.3.4 Wire The Power Leads
Use Figure 1.3.2 as shown below to assist in wiring the power leads to the drive.
Fig. 1.3.2: Input / Output Power and Dynamic Braking Resistor Wiring Diagram.
Arrangement of Power Terminal Strip
L1 L2 L3 Earth T1 T2 T3 DBR DBR
3 Phase Input Power
230 VAC or 460 VAC 3 Phase Output to Motor Dynamic Braking Resistor Unit
Earth
Ground
Note: Slotted tongue terminals are recommended for connections shown in Figure
1.3.2.
For more information contact: Sievert Crane and Hoist, [phone], [email protected], www.sievertcrane.com