CropCare LGX5P User manual

by PBZ
LGX5P Sprayer
Form: LGX5PAM_REV-A
Rev Date 05/14
PBZ, LLC | 295 Wood Corner Rd | Lititz PA 17543
www.CropCareEquipment.com | [phone]
A Paul B Zimmerman Inc. Company
Assembly Manual

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LGX5P Box Contents
Thank you for purchasing this CropCare® product. Before you begin assembly, please thoroughly review all assembly instructions on
page 3-5. Also, review the parts list to ensure that the boxes contain all of the necessary components (gure 1, below).
Ref # Qty. Part Number Description
1 1 L009 Battery charger
2 1 - Handle, Handle mount and hose holder assembly
3 1 - Partially assembled LGX5P base
4 1 5080015PP406 TriggerJet spray gun, 15”poly extension, 3/8” HB inlet, X18 tip
5 2 MR1024*12 Machine screw, 10-24 x 1/2”, combo drive
6 3 CB14*12 Carriage bolt, 1/4-20 x 1/2”, grade 2
7 2 NNC1024 Nylon lock nut, 10-24
8 3 FN14 Flange nut, 1/4-20
9 2 DC2406 Loom clamp, 3/8”, nylon
Assembly Instructions
Figure 1: LGX5P box contents
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3

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Assembly Instructions
Assembly
1. Unhook the bungee strap from the eye bolt and
remove the tank from the LGX5P sprayer frame
(Figure 1).
2. Use three carriage bolts, 1/4-20 x 1/2”, grade 5
(a), and three 1/4” ange nuts (b) for attaching
the handle mount and hose holder (c) to the
LGX5P base (d) as seen in (Figure 2).
3. Afterthehandlemounthasbeeninstalledplace
the ve gallon tank back onto the sprayer frame
and secure to the frame by reattaching the
bungee straps to the eye bolt. (Figure 3)
4. To install the loom clamps (e Figure 2) Route
hoses through the loom clamps (e) before
fastening the loom clamps to the handle
mount (c) (Figures 2 & 4). Mount using two
MR1024*12 (f) and two NNC1024 (g).
5. Insert lter and hose into tank. Make sure to
push enough hose through the tank lid so the
lter reaches the bottom of the tank. Then
thread the tank lid onto the tank until snug.
(Figure 4)
6. Attach the spray gun to the frame using the
mounting clips. (Figure 4)
Figure 4: Instaling 5080015PP406X26 spray gun, lter and tank lidFigure 3: Reattach 5 gallon tank
Figure 2: Installing handle mount and handleFigure 1: Removing the tank
Loom clamps
Filter

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Hose Routing and Wire Harness
Assembly Instructions
Pump out
Wire harness
Pump
Pump in
From tank
EPDM rubber hose, 3/8”, 200 psi
Battery

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Assembly Instructions
Battery
Pump
1. The battery harness (a) has a 2-pronged plug.
This wiring harness needs to be connected to
the Shuro Pump® wiring harness (b). Make
sure the wire colors match.
2. The battery end of the wire harness needs to
be connected to a 12 volt DC power source.
Connect the red wire to the positive power
battery terminal. The black wire needs to be
connected to the negative terminal of the
battery.
Note: Use caution when routing the wiring
harness to avoid areas where the wires can be
pinched, rubbed, or exposed to excessive heat.
Warning: DO NOT PLUG BATTERY
CHARGER INTO PUMP!! It will cause
serious damage to the pump and or
charger.
Black Red
a
b
Black Red

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Assembly Instructions

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Ref # Qty. Part Number Description
1 1 L001 Caddy sprayer handle
2 1 L002 Handle mount and hose holder
3 1 L003 Sprayer rear tank support
4 1 L004 Sprayer main frame
5 1 L005 Sprayer axle
6 1 L006 Battery holder/leg stand
7 1 L007 Battery holder/leg stand
8 1 L008 5 gallon sprayer wiring harness
9 1 L009 5 gallon sprayer, battery charger
10 1 L011 5 gallon sprayer, tank, (Comes with lid)
11 3 0500P 1/2” shaft collar
12 2 AR14X175P Wheel Assembly
13 1 8007-594-838 2.1 gpm 12 volt pump w/sw and fuse vi-san
14 1 ES7-12 12V Rechargeable Battery.12V 7.0AH/Caddy
15 4 MR1024*114S Machine screw, 10-24 x 1 1/4”, stainless steel
16 4 NNC1024S Nylon lock nut, 10-24, stainless steel
17 2 CB14*1G5 Carriage bolt, 1/4-20 x 1”, grade 5
18 15 CB14*12 Carriage bolt, 1/4-20 x 1/2”, grade 2
19 2 CB14*612 Carriage bolt, 1/4-20 x 6 1/2”, grade 2
20 1 DC2406 Loom clamp, 3/8”, nylon
21 2 3EL3838 Hose adapter, 90°, 3/8” MPT x 3/8”barb
22 3 62606 Hose Clamp, Narrow 5/16”-7/8”SS
23 2 DE90 5 gallon sprayer, logo decal
24 19’ 1206 EPDM rubber hose, 3/8”, 200 psi
25 1 N221119 Eye bolt, closed, 1/4-20 x 3”, zinc
26 2 N189472 Gripper clips, 3/8”- 5/8”, zinc
27 1 W1518 Oetiker clamp, 5/8”
28 2 TS15 Tarp strap, 15”
29 1 H5C14*38 Hex bolt, 1/4-20 x 3/8” long, grade 5
30 2 WN14 Wing nut, 1/4-20
31 2 DC2510 Loom clamp, 5/8”, nylon
32 1 38027 Nozzle cap for tip/barb, 11/16-16 UNF, poly
33 1 A3838BR Hose adapter, 3/8” MPT x 3/8”barb, brass
34 1 8079PP50 Tip strainer, 50 mesh, poly body, SS screen, red
35 1 DE39 Decal,“Warning Read Owner’s Manual”, 2”x 3”
36 1 5080015PP406X26 TriggerJet spray gun, 15”poly extension, 3/8” HB inlet, X26 tip
37 4 NNC1024 Nylon lock nut, 10-24
38 4 FW10S Flat washer, #10, stainless steel
39 19 FN14 Flange nut, 1/4-20
40 4 MR1024*12 Machine screw, 10-24 x 1/2”, combo drive
41 1 F1505 Foamer tank lid, with hole
Assembly Instructions

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Notes