CropCare LG15 User manual

15 Gallon Spot Sprayer
Model LG15
Form OM0017B
Rev. Date 07/09
(717) 738-7365 | 50 Wood Corner Rd | Lititz PA 17543
www.CropCareEquipment.com
A Paul B Zimmerman Inc. Company
Owner's Manual


3
Table Of Contents
Specications��������������������������������������������������������������������������������� 3
Before You Begin������������������������������������������������������������������������� 4
Safety Precautions����������������������������������������������������������������������� 4
GeneralGuidelines����������������������������������������������������������������� 4
BeforeOperation������������������������������������������������������������������� 5
DuringOperation������������������������������������������������������������������� 5
FollowingOperation�������������������������������������������������������������� 5
PumpSafetyPrecautions������������������������������������������������������� 5
Mounting the Sprayer���������������������������������������������������������������� 6
BaseUnit����������������������������������������������������������������������������������� 6
WiringHarness����������������������������������������������������������������������� 6
Operating Instructions�������������������������������������������������������������� 7
BeforeandDuringOperation���������������������������������������������� 7
FollowingOperation�������������������������������������������������������������� 7
Maintenance Instructions��������������������������������������������������������� 8
RoutineMaintenance������������������������������������������������������������� 8
WinterizingyourSprayer����������������������������������������������������� 8
Troubleshooting��������������������������������������������������������������������������� 9
Breakdowns & Parts Lists������������������������������������������������������10
LG15Breakdown������������������������������������������������������������������10
LG15PartsList����������������������������������������������������������������������11
DecalList��������������������������������������������������������������������������������11
ShuroPumpBreakdown���������������������������������������������������12
ShuroPumpPartsList�������������������������������������������������������12
Accessories������������������������������������������������������������������������������������13
CropCare® Limited Warranty��������������������������������������������14
Contact Us������������������������������������������������������������������������������������15
OrderingParts�����������������������������������������������������������������������15
CropCare®wouldliketothankyouforchoosingtopurchaseoneofourSpotSprayermodels�Weappreciateyourbusinessand
wanttollallofyoursprayerneeds�Wealsodesiretoprovideyouwiththetechnicalsupportandneededpartsthatwillallowyou
tocontinuesprayingwithoutdisruption�ForpartsandservicepleasecontactyourlocalCropCare®dealer�
Specications
Tankcapacity�����������������������������������������������������������������������������15gal
Minpowersupply�������������������������������������������������� 12volt/10amp
Wiringharnesslength��������������������������������������������������������������������� 8’
Pump:
Type������������������������������������������������������������������������Diaphragmpump
Manufacturer�������������������������������������������������������������������������Shuro®
Maxpressure�����������������������������������������������������������������������������60psi
Openowrate���������������������������������������������������������������������� 1�8gpm
Sprayer:
Hoselength������������������������������������������������������������������������������������� 15’
Weight:
Shippingweight��������������������������������������������������������������������������25lbs
15 gallon Spot Sprayer
Model #’s: LG15

4
Safety Precautions
Everyyearmanyunnecessaryaccidentsoccurduetoimproperequipmenthandlingandadisregardforsafetyprecautions�You,the
operator,canavoidaccidentsbyobservingtheprecautionslistedinthissection�
Figure 1: Chemical Warning Decal (DEMT3980)
General Guidelines
Figure 2: Owner’s Manual Decal (DE39)
• The operator should be a responsible adult� Do not
allow persons to operate this sprayer until they have
displayed a thorough understanding of sprayer safety
precautionsandoperationaluse�
• Alloperatorsmustalsofulllstatepesticideapplicator
licenserequirements�
• Neverattempttooperatethissprayerwhenunderthe
inuenceofalcoholordrugs�
• The best defense against accidents is a careful and
responsibleoperator�
• A chemical warning decal and an owner's manual
warningdecalarelocatedonthesprayer’stank�(Figure
1,Figure2)�Beawareoftheirlocations�Alwaysreplace
anywarningorsafetydecalsthatarenotlegibleorare
missing�
• Whentransportingthesprayeronpublicroads,always
followstateandlocalregulationsregardingsafety and
transportationrequirements�Usethenecessarylights
andslowmovingvehicle(SMV)emblems�
• Ifthereis anyportionofthismanualthatyoudonot
fullyunderstand,pleasecontactyourlocalCropCare®
dealer�
• Be aware of all safety guidelines, warnings, and cautions including those of any piece of equipment that the
sprayer may be mounted on.
• Read and understand the chemical manufacturer’s labels, warnings, and instructions.
• Know and fulll all state pesticide applicator license requirements.
• Familiarize yourself and other operators with the sprayer’s components and how all parts are operated.
Before You Begin
Please read and understand this manual and its instructions and warnings completely before operating
the sprayer.

5
Before Operation
• Carefullystudyandunderstandthisowner'smanual�
• Read and follow chemical manufacturer's labels,
warnings, and instructions! A material safety data
sheet (MSDS) should be provided by the chemical
manufacturer�
• Toavoidinjuryfromchemicalhazards,weartheproper
protective clothing� Each chemical manufacturer's
clothing requirements are listed under the “Personal
Protective Equipment (PPE) section in the chemical
instructions�
• Donotwearloose-ttingclothingwhichmaybecome
entangledinmovingparts�
• Neverexceedtheloadratingforthepieceofequipment
thesprayerismountedon�
• Givethesprayeravisualinspectionforanywornparts,
loose bolts, or other visible problems, and make the
necessary repairs� See the maintenance section for
instructions(page8)�
• Makesuretheareaisclearofanypeopleorobstructions
beforeusingthesprayer�
• Havealloperatorspractice operatingthesprayer and
itsattachments,usingcleanwateronly,untilallpersons
arecompletelycapableofsafeoperation�
During Operation
• Alwaysbeawareofbystanders,particularlychildren!
• Nopassengersareallowedonorinthetheequipment
thesprayerismountedon�
• Keephandsandbodypartsclearofallmovingparts�
• Neverleaverunningequipmentunattended!
• Allowforsprayerboomlengthwhenmakingturns�
Following Operation
• Be aware of dangerous terrain such as holes, slopes,
drop-offs,banks,rocks,andhiddenhazards�
• Operate the equipment and sprayer up and down
slopes,notacross�
• Rememberthataccidentscanevenhappentoseasoned
operators�Alwaystakeyourtimeandfollowallsafety
instructions�
• Following operation, stop the equipment, set brakes,
shutoffengine,andremoveignitionkey�
• Parkthesprayeronahardlevelsurface
• Donotpermitchildrentoplayonoraroundsprayer�
• Store the sprayer away from human and livestock
activity�
Pump Safety Precautions
• Never pump ammable or explosive uids such as
gasoline,fueloil,kerosene,etc�
• Note:Thepumpmayberundryforlimitedperiodsof
timewithoutresultingindamage�
• Always disconnect the power to the pump when
workingonthepump�Failuretodothiscouldresult
inelectricalshock�
Safety Precautions

6
Mounting the Sprayer
TheSpotSprayerisdesignedtobemountedontherackofanATV,onagardentrailer,oranyotherutilityvehicle�Mountingthe
sprayercorrectlyandsecurelywillensureconsistentandsafespraying�
1� Beforeinstallingyoursprayer,makesurethatthesprayer
unitdoesnotexceedtheequipmentmanufacturer'sload
rating�Thesprayerunitcouldweighupto155lbswhen
lledwith15gallonsofwater�
2� Thesprayertankismountedonapowder-coatedsteel
frame(a)withfourpre-drilledholes�Foroptimalstability
mount the sprayer with bolts (b) using the pre-drilled
holesinthesprayerframe(Figure3)�
3� Forsometemporarysituationsitmaybemoreconvenient
tostrapthesprayertoyourequipment(a)with heavy-
duty straps (b) (Figure 4)� If you choose to strap the
sprayerdownensurethatitisfastenedsecurely�
Figure 3: Mounting the sprayer with bolts
Figure 4: Mounting the sprayer with straps
1� Thepumpwiringharness(a)hasa2-prongedplug�This
wiringharnessneedstobeconnectedtotheswitchwiring
harness(b)whichincludesthecontrolswitch�Makesure
thewirecolorsmatch(Figure5)�
2� Theswitchwiringharness(b)needstobeconnectedto
thebatterywireharness(c)whichincludesthe15amp
fuse(d)�Makesurethewirecolorsmatch(Figure5)�
3� The battery wire harness needs to be connected to
a12 volt DCpowersource� Connect the redwireto
a positive power source either to the vehicle's battery
terminaloratapoweraccesspointwithatleast10amp
capability� The black wire needs to be connected to a
good ground source or to the negative terminal of the
battery�
Wiring Harness
Figure 5: Wiring Harness
a
b
c
d
Base Unit
ab
a
b
Note:If you are permanentlymountingthe sprayer in
anoutdoorslocation,itisimportantthatyoucoverthe
pumptoprotectitfromtheelements�
Note: The end of the wiring harness with the ring
terminals(d)isdetachableandcanbeleftattachedtothe
batteryforconveniencepurposes�
topump
Note:Use caution when routingthewiringharnessto
avoidareaswherethewirescanbepinched,rubbed,or
exposedtoexcessiveheat�
4� Ensure that the power source is adequate, since an
inadequatepowersourcecouldcausenumerousproblems
withyoursprayer�Ifyouareusingapoweraccesspoint,
ensurethatithasatleast10ampcapability�
5� Younowneedtoplacetheswitchinalocationwhereitis
easilyaccessibleforoperation�Secureitsothatitcannot
fallorbecomeentangledandcausedamage�

7
Before and During Operation
Operating Instructions
1� Beforeoperationitisimportanttogivethesprayerunit
a thorough inspection, which covers the hoses, wiring
harness,andothersprayercomponents�Ensurethatthe
suctionstrainerandthetankarerinsedout�
2� Beforeusinganychemicalorproductensurethatitisnot
apetroleum-basedproductoranon-compatiblechemical
forthepump�
3� Fill the sprayer tank with the proper amount of water
andchemicalsasinstructedbythechemicalmanufacturer�
4� Connectthewiringharnesstoanapprovedpowersource
asdirectedintheMountingtheSprayersection(Page6)�
Turn the control switch to the ON position and allow
thepumptorununtilitreachesitsmaximumpressure�
Thepumpwillautomaticallyturnoffwhenitsmaximum
pressure is reached� The pump does not need to be
manuallyturnedoffwiththecontrolswitch�
5� Whenyouarereadytospray,pointtheguninthedesired
directionandsqueezethetriggeronthespraygun�The
pump will automatically start when the spray gun is
engaged�
Beforeoperatingthesprayer,itisimportantthatyoureadthisentiremanualandknowallsafetyprecautions�Alwaystakeyourtime
andbealertwhenoperatingthesprayerinordertoavoidanaccident�
6� Thespraygun’sliquidowcanbeadjustedbyturningthe
spraytip(a)attheendofthespraygunwand�Thespray
gun’striggercanalsobelockedinthe“on”positionby
slidingtheplastictab(b)onthetopofthetriggertowards
yourself(Figure6)�
Following Operation
1� Thoroughly rinsing the sprayer of any chemical residue
is an important activity� It is recommended to ll the
tankwithfreshwaterandengagethespraygununtilthe
systemisentirelyfreeofchemicalresidue�Itisimportant
not to rinse the sprayer in an area where humans,
animals, or sensitive plants could come in contact with
chemicalresidue�
2� Storethesprayerinalocationwhereitwillbeawayfrom
humanoranimalactivity�Donotallowchildrentoplayon
ornearthesprayer�
Note: Using a petroleum-based product or a non-compatible chemical will void the manufacturer’s warranty� Contact an
authorizedCropCare®dealerifyouareunsureastowhetherornotachemicalorsubstanceisacceptableforthepump�
a
b
Figure 6: Spray gun

8
Maintenance Instructions
Routine Maintenance
Itisveryimportanttoperformroutinemaintenanceonyoursprayerbeforeandaftereachuse�Goodmaintenancepracticeswillhelp
toguardagainstanyunnecessarysprayerbreakdownsoraccidents�
1� It is recommended to perform a visual and physical
inspection for any worn parts, loose bolts, or other
visible problems� Make all necessary repairs before
spraying� Contact an authorized CropCare® dealer
forinstructionsonorderingpartsandfortechnicalhelp�
2� The suction strainer (ref # 1, page 10) is located on
theendofsuctionhose(insidethetank)andshouldbe
inspectedandrinsedoffonaregularbasis�
Itisessentialthatyouwinterizeyoursprayertoavoiddamageandtoallowforoptimalperformance�Thewinterizationprocess
shouldbeundertakenbeforefreezingconditionsand/oraftereachseasonofuse�Failure to winterize your sprayer will void the
manufacturer’s warranty.
Winterizing your Sprayer
1� Verify that the tank is rinsed out and empty� Pour a
1/2 gallon of RV nontoxic antifreeze into the tank� It
is not recommended to use engine antifreeze� Engine
antifreezecanbeharmfultohumans,animals,crops,and
theenvironment�
2� Engagethepumpandspraywiththespraygunforseveral
minutes�Makesurethattheantifreezehasbeenpumped
throughtheentiresystem�
3� Aftereachuseitisimportanttorinsethepumpandall
componentsby running water throughthe system� Fill
the tank with a sufcient amount of fresh water and
engagethespraygun�Rinsingthepumpwithfreshwater
willgreatlyimprovethelifeofthepump�
4� Alwaysfollowallpumpsafetyprecautionsandwarnings
(Page5)�Followingtheseguidelineswillhelptoensure
manyyearsofsmoothandtrouble-freespraying�
3� Store the sprayer in a dry location away from the
elements�
4� Beforesprayinginthespringitisrecommendedtoush
thesprayerwithfreshwatertocleanseitoftheantifreeze
andanyotherbuildup�Itwouldalsobebenecialtodo
athoroughinspectionofallsprayercomponentsbefore
spraying�

9
Troubleshooting
AsyouuseyourSpotSprayer,itispossiblethatyouwillencounterminorproblemsthatcanbeeasilyxed�Thefollowingproblems
andrespectivecausesandsolutionsshouldcovermostofthepotentialproblemsthatyoumayface�Ifyouarehavingproblemsplease
attempttousethistroubleshootingsectiontosolvetheproblem�Ifyouareunabletoxtheproblempleasecontactanauthorized
CropCare®dealerforservice�
Problems/Symptoms Possible Causes Solutions
Low Rate of Flow
SuctionStrainerispartiallyclogged Removethesuctionstrainerandrinse
Pumpvalvesaredamaged/bad Replace the valves or contact an authorized CropCare®
dealerforserviceand/orrepairs
Lowvoltage Useapowersourceratedat10ampsand12volts
Pump Will Not Prime
Suctionlineisclogged Inspectthesuctionlinefordebris
Suctionstrainerisclogged Removethesuctionstrainerandrinse
Pumpisdamagedfromchemicalsnotbeing
properlyrinsedout
SeeanauthorizedCropCare®dealerforserviceand/or
pumprepairs
Pump Will Not Run
Fuseisblown Replacethefuseonthewiringharness
Incorrectvoltage Useapowersourceratedat10ampsand12volts
Pumppressureswitchismalfunctioning Replacethepressureswitchorcontactanauthorized
CropCare®dealerforrepairs
No Spray Flow Spraytipisclogged Removethespraytipandrinseout
Suctionstrainerisclogged Removethesuctionstrainerandrinse

10
Breakdowns & Parts Lists
LG15 Breakdown
19
20
2
9
4
5
17
12
15
21
14
6
23
24
22 18
7
10
3
8
13
16
5
9
7
1
11
55
9
17

11
LG15 Parts List
Ref # Qty. Part Number Description
1 1 10416D Suctionstrainer,40mesh
2 1 38720PPBX18 *Adjustablespraynozzle,#18
3 1 3EL3838 3/8"MPTx3/8"barbpolyelbow
4 1 5080015PP406 Spraygun,3/8"hosebarb(Includes ref # 2)
5 N/A 6106 Hose,3/8"
6 1 10958 15gal�yellowlawnandgardenpolytank(Includes ref # 8)
7 2 3A3838 3/8"MPx3/8"barbadapter
8 1 60323 *5"Lid
9 4 62604 stainlesshoseclamp
10 1 8000-543-936 ** Shuropump,12volt,1�4gpm
11 1 ATC-15 *ATCfuse,15amp
12 1 C13201 Largegripclamp
13 4 FW14S Flatwasher,1/4",stainless
14 4 H5C516*34 hexheadbolt,5/16-18x3/4"grade5
15 4 LW516 lockwasher,5/16"
16 4 MR1024*1S Machinescrew,10-24x1",stainless
17 2 MR1024*38s Machinescrew,10-24x3/8",stainless
18 1 N189472 Smallgripclip
19 1 SPT-BCG-1215A-16G Batteryconnectorwithfuse(Includes ref # 11)
20 1 SPT-SWH-9615A16G 8'wireharnesswithswitch
21 1 T232 Frame
Ref # Qty. Part Number Description
22 1 DE39 Readowner'smanualwarningdecal
23 1 DE46 Decal,"CROPCARE"
24 1 DEMT3980 Chemicalwarningdecal
Decal List
* Individualpartisincludedinacompleteassembly
** Pumpbreakdownislistedonpage12
Breakdowns & Parts Lists

12
Shuro® Pump Breakdown
Shuro® Pump Parts List
Ref # Qty. Part Number Description
1 1 9437505 Switchkit,vition,60psi
2 1 9437405 Checkvalvekit
3 1 9437900 Upperhousingkit
4 1 9439005 Valvekit,viton
5 1 9438532 Diaphragmanddrivekit,santoprene
Breakdowns & Parts Lists
Model: 8000-543-936
21 543

13
Accessories
3/8” Vinyl Reinforced Hose
PartNumber:6106
Additionalhosecomesinhandyforreachingthosehard-to-get-toareas�
Thisdurablehosecanbecuttolengthandisavailableinadditionalsizes�
Adjustable Brass Spray Tip
PartNumber:5500X18
Upgradeyourspraygunwiththisdurablebrassspraytip�Thisspraytipis
adjustableandwillincreasetheperformanceofyourspraygun�
10’ Wiring Harness Extension
PartNumber:9428
Needanadditionallengthofwire?A10’wiringharnessextensionsimply
plugsintoyourexistingwiringharnessgivingyouthelengthyouneed�
TriggerJet® Spray Gun
PartNumber:22670PP1514
Increaseyoursprayingperformancebyreplacingyourexistingspraygun
withaTriggerJetspraygun�Thisspraygunfeaturesa15”wandcanbe
repairedwithreplacementparts

14
CropCare® Limited Warranty
CropCare® hereby provides a Limited One (1) Year Warranty on Spot Sprayers, manufactured by CropCare®� Spot Sprayers
manufacturedbyCropCare®arewarrantiedagainstanymanufacturer’sdefectsinanyofthesprayer’scomponentsinthe12months
followingtheoriginaldateofpurchase�
Defectivecomponentswillberepairedorreplacedatthediscretionofthemanufacturer�Itistheresponsibilityofthepurchaserto
returnwarrantedcomponentstothemanufacturer�Thiswarrantyislimitedtotherepairorreplacementofsprayercomponents
only�CropCare®isnottobeheldliableforincidentalorconsequentialdamagesofanykind�Thiswarrantycoversthepurchaserof
thisSpotSprayerandanyotherownerswhoownitduringtheoneyearwarrantyperiod�
Toretainthewarranty,thesprayermustbeoperatedandmaintainedasascribedbyitsowner’smanual�Forwarrantyservice,please
haveacopyofthepurchaseinvoiceavailable�
AllSpotSprayerwarrantyclaimsmustbemadethroughanauthorizedCropCare®dealer�Allwarrantyclaimsmustbesubmitted
withaninvoiceoraproofofpurchasethatdenotesthepurchasedateandplaceofpurchase�Ifyouhaveanyquestionsor
commentsconcerningthiswarranty,pleasecontactanauthorizedCropCare®dealer�
Warranty Coverage
Warranty Is Void if:
Getting Warranty Service
1� Thesprayerhasbeensubjectedto,intheopinionofCropCare®,negligenthandling,misuse,anaccidentoriftheinstructionsin
theowner’smanualwerenotcompletelyfollowed�
2� Thesprayer’scomponentshavebeenalteredinanymannerorrepairshavetakenplacewithunapprovedparts�
3� Thesprayeranditscomponentsweresubjecttofreezingorfreezingconditions�Thesprayermusthavebeenwinterizedasper
themaintenanceinstructionstoretainthewarranty�
4� A non-compatible chemical was used and/or if the sprayer operator failed to rinse all chemical residue out of the sprayer’s
componentsafteruse�
5� A petroleum-based, oil-based, or ammable product was used and caused damage to the pump, tank, hoses, or any other
component�
Spot Sprayer: Model LG15

15
Contact Us
Wedesiretogiveyoucontinuingserviceinthebestmannerpossible�Thisincludeslisteningtoyourcomments,suggestions,and
problems� We willdo our best to answer all questions thoroughly and in a timely manner� We have trained customer service
specialistswhoaremorethanwillingtolistentoanyquestionsorproblemsandhelpyoutondafeasiblesolution�
Ordering Parts
PBZ LLC
APaulBZimmermanInc�Company
50WoodcornerRoad
LititzPA17543
(717)738-7365
Fax(717)738-7369
www�CropCareEquipment�com
Wehaveafully-stockedpartsdepartmentthatwillbeabletomeetallofyourpartsneeds�Ourtrainedcustomerservicespecialists
willensurethatallpurchasesareprocessedsmoothlyandshippedinatimelymanner�Weregularlyshipourpartsandproductson
thesamebusinessdayandwearewillingtoworkwithyoutondthebestshippingsolution�Wealsoofferpriorityshippingtoreduce
yourdowntimeandkeepyourCropCare®equipmentonthejob�

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