Crowcon Clip SGD User manual

User manual
M07716
Issue 1
October 2017
Clip SGD
Portable single Gas Detector

⚠WARNING
•ClipSGDisahazardousareacertiedgasdetectorandassuchmustbeoperatedandmaintainedinstrictaccordancewiththeinstructions,warningsandlabelinformationincludedinthemanual.•Beforeoperatingthisdevice,pleasereadcarefullyandunderstandallinstructionsinthemanual.•Understandthescreendisplayandalarmwarningspriortouse.•Beforeuse,pleasechecktheactivationdate,andiftheactivationdatehasexpiredpleasedonotusethedevice.•Beforeuseensurethatthedeviceisingoodconditionandtheenclosure,thedisplaywindow,alarmLEDwindowsandsounderapertureareundamagedandclearfromcontaminants.•Beforeuseperformtheself-testoftheLED’s,sounderandvibrator.•Bumptestthedeviceregularlybyapplyingagasconcentrationexceedingthealarmsetpoint.Itisrecommendedthatabumptestisperformedatleastevery90days.•FortheO2detectorperformacalibrationevery30daysinafreshairenvironment.•Ifthedevicefailsabumptest,calibrationorself-testpleasedonotusethedevice.•Donotdisassembleorsubstitutecomponents,oroperatebeyondtheintendedrangeofuseasthismayimpairintrinsicsafety,invalidatesafetycerticationandwillvoidthewarranty.•DonotattempttoreplacethebatteryorsensorastheClipSGDisdesignedtobemaintenancefreeanddisposable.Changingthebatteryorsensormayimpairintrinsicsafety,invalidatesafetycerticationandwillvoidthewarranty.•UseIRcommunicationsonlyinasafeareathatisfreefromhazardousgases•TopreventthegenerationofstaticelectricitydonotcleanorrubtheLCDscreenofthedevicewithadryclothorhandsinahazardousareaenvironment•Performcleaningandmaintenanceofthedeviceinasafeareaonlythatisfreefromhazardousgases.•TheClipSGDisshippedwithdefaultalarmlevelsettings.Itistheusersresponsibilitytoensurethealarmlevelsettingsareappropriateforthespecicapplication;thesecanbechangedasrequiredviatheIR_Link_PCSoftware.•Gasconcentrationmeasurementsbythesensorcanvarybasedontheenvironment(temperature,pressureandhumidity).ThereforecalibrationofClipSGDshouldbeperformedinthesame(orsimilar)environmentofthedevice’sactualuse.•Severevibrationorshocktothedevicemaycauseasuddengasreadingchange.PleaseuseClipSGDafterthevalueofgasconcentrationhasstabilized.•ExcessiveshocktoClipSGDcancausethedeviceand/orsensortomalfunction.•Ifthetemperaturechangessharplyduringuseofthedevice(forexamplemovingfromindoorstooutdoors),thevalueofthemeasuredgasconcentrationcansuddenlychange.PleaseusetheClipSGDafterthegasconcentrationvaluehasstabilized.•Thedeviceisintendedforuseinnormalatmosphericconditions,pressure80kPa(0.8bar)to110kPa(1.1bar);andairwithnormaloxygencontent,typically21%v/v(volume/volume).

⚠CAUTION
•Thisdeviceisnotameasurementdevice,butagasdetector.•Cleandetectorswithasoftclothanddonotusechemicalsubstancesforcleaning.•Toensurea24monthsbatterylifeisattaineditisimportanttoavoidthefollowingactivitiesasthiswilldepletethebatterylifetimetolessthan24months.1. Allowing the detector to be in gas alarm frequently or for prolonged periods
(Normal Alarm Use: No more than 4 minutes alarm time per day)
2. Operating the detector user button frequently.
3. Connecting the detector with the Clip SGD IR Link frequently, except for regular bump
testing.
•Viewaserialnumberonthelabelatthebacksideofthedevice.(ex,20170101)1. The serial number indicates below.
ex)SG01010012017(Year)01(Months)01(Day)001(ManufactureOrder)


Table of Contents
1.DiagramandLCD...............................................6
2.Activation...........................................................73.Mode..................................................................83.1GasMeasurementMode...........................83.2DisplayDeviseSettings..............................83.3AlarmsandAlerts......................................84.EventLog.........................................................115.Calibration........................................................125.1FreshAirCalibration................................125.2StandardGasCalibration........................135.3ReturntoGasMeasurementMode.........146.Specification.....................................................157.SelfTestandBumpTest....................................167.1Selftest...................................................167.2BumpTest...............................................168.Certificates.......................................................18Appendix1ClipSGDDockingStation...................19Appendix2IRLinkUserGuide...............................26
LimitedWarranty....................................................29

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Clip SGD
1. Diagram and LCD 1.IRPort2.LCDdisplay3.AlarmLED4.Buzzer5.Button6.Gassensor7.GasTypeLCD display symbols
ALARM AlarmconditionMMonthsremaining1LowalarmDDaysremaining
2
HighalarmTTimeremaining(hours)vTestsuccess
MAX
MaximumpeakvaluexTestfailure
MN
I
MinimumpeakvalueFreshaircalibration
LEL
PPM
VOL
%
%
MeasurementUnitStandardgascalibrationLowbatterylife(Lessthan30days)1
2
4
5
6
7
3
3
3
MAX
LEL
PPM
VOL
%
%
MN
I
ALARM 1V
M
D
T
X
2

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Clip SGD
2. Activation
Only activate in a safe environment.Pressthebuttonfor3secs;gastypeandrmwareversion(e.g.v2.2)willbedisplayed.Followingthe10secscountdown,thedevicewillbefullyactivated,theViconwillashonthedisplayscreenandthedevicewillbeinGasMeasurementmode.Afterturningonthedevice,theremaininglifeisdisplayed;23monthsoriginally.Aftertheremaininglifereaches1month,30daysremainingisdisplayed.When1dayisleft,24hours(T)remainingisdisplayed.⚠CAUTION
Beforeuse,checktheactivatebydateonthebox.Iftheactivationdateispast,donotactivatethedevice.ShelfLifewithin6monthsfrommanufacture.V
%
D
X
MAX
LEL
PPM
VOL
%
%
MN
I
ALARM 1V
M
D
T
X
2
%
T
⚠CAUTION
Appropriatecalibrationofthedeviceisrequiredpriortooperation.Alwaysensurethatthedevicerespondscorrectlytotherelevantgas.Verifythatforeignmaterialsthatcouldinterferewiththedetectionofgasarenotblockingthesensor.Intheeventthatactivationofthedevicefails,theXiconwillappearonthedisplayandGasMeasurementmodewillnotbeentered.Inthiscase,performcalibrationorcontactauthorizedresellerorCrowconDetectionInstrumentscustomersupportat+44(0)1235557711forrepair/returninformation.

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Clip SGD
3. Mode
3.1 Gas Measurement Mode
FollowingactivationthedevicewilloperateinGasMeasurementMode.Theremainingsensorlife(defaultsetting)orgasconcentration(congurableoption)willbedisplayedonthescreen.Oxygenconcentrationisdisplayedinpercentbyvolume(%Vol)andtoxicconcentrationisdisplayedinpartspermillion(PPM).3.2 Display Device Settings
InGasMeasurementModetoviewthedevicesettingspressthebuttontocyclethroughthesettings.Thesettingswillbedisplayedinthefollowingorderuponeachbuttonpress.VOL
%
VOL
%
MN
I
MAX
VOL
%
MAX
VOL
%
MN
I
DetectionmodeMinlevelseen(onlyforoxygen)MaxlevelseenClearmin/maxlevelsM
VOL
%
1
VOL
%
2
V
VOL
%
Remaininglife(T,D,M)1stalarmsetpoint2ndalarmsetpointFirmwareversionCalibrationconcentrationAtthelaststepthedevicewillreturntoGasMeasurementMode.3.3 Alarms and Alerts
Whenagasconcentrationexceedstheconguredalarmsetpoints,1or
2
willbedisplayedonthescreen,thedevicewillvibrate,alarmLEDswillash,andthebuzzerwillsound.Thealarmswillstopwhenthedeviceismovedtoacleanairenvironment.
%
M

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Clip SGD
Thetablebelowshowsthe‘alarms’and‘alerts’thatmaybeshownonthedisplayduringoperation.AlarmAlarmStandardShownonLCDDisplayAlarmandVibrationDisplayLowAlarmExceeds1stAlarmsetpoint1icon&concentrationBuzzer,LEDVibrationHighAlarmExceeds2ndAlarmsetpoint2icon&concentrationBuzzer,LEDVibrationRemaininglifeBelow30daysiconLifetimeexpirationPast24monthsServicelifeisover(ReplacewithanewClipSGD)TestfailureFailureofsensortest/calibrationDisplayXiconwithbeepingBatterytestLowpowerBumptestBumptestperiodVX PressthepushbuttontoturnoffthealarmCalibrationCalibrationperiodPressthepushbuttontoturnoffthealarm⚠CAUTION
Defaultalarmsetpointsarebasedoncommoninternationalstandards.Itisuserresponsibilitytoensuretheconguredalarmsetpointsareinaccordancewithlocalregulationsandsiteprocedures.

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Clip SGD
Default Alarm Set Point
Gas Type CO H2S O2
Part
Number CL-C-25CL-C-30CL-C-35CL-H-2CL-H-5CL-H-10CL-O-19CL-O-19.5Lower
Alarm Level 25ppm30ppm35ppm2ppm5ppm10ppm19%19.5%Upper
Alarm Level 50ppm100ppm50ppm5ppm10ppm15ppm23.5%23.5%

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Clip SGD
4. Event Log
Thelast30eventsarestoredonadevice.Once30eventsarestored,thelogeventsareremovedautomaticallyintheorderstartingatEvent1.ThestoredlogeventscanbedownloadedusingtheIRLinkortheDockingStation(refertoAppendix1and2).Eachalarmeventrecordsthefollowing:•Alarmtype(1stor2nd)•Alarmconcentrationinppmor%•PeakconcentrationEvent log

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Clip SGD
5. Calibration
5.1 Fresh Air Calibration
ToperformaFreshAirCalibrationpressthebuttontonavigatetoCalibrationMode,thecalibrationiconwillbedisplayedonthescreen.•Pressandholdthebuttonfor5seconds,‘CAL’andthefreshaircalibrationiconwillbeseenonthescreen.•Pressandholdthebuttonfor3secondstoinitiatetheFreshAirCalibration.Whenthecalibrationbegins,acountdown(startingat10)willbedisplayedonthescreen.VOL
%
V
%
PressESCtoshowGasMeasuremntmode.Oncecompleted,ViconwillappearontheLCD.
%
Fresh Air Calibration
Standard Gas Calibration
⚠CAUTION
ForO2unitsonly.Initialcalibrationisperformedonalldevicespriortoshipment.Oncereceived,calibrationshouldbeperformedmonthly(orquarterly)dependingonfrequencyofuse.⚠CAUTION
Calibrationshouldbeperformedinafresh-airenvironmentthatisfreefromtheinuenceofothergases(calibrationisassumedtobeperformedinanenvironmentwithaconcentrationof20.9%oxygen).Itisalsorecommendedthatcalibrationshouldnotbeperformedinaconnedspace.

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Clip SGD
%
X
%
XIfcalibrationfails,Xiconwillappearonthedisplay.Ifthiscontinues,pleasecontactthesalesrepresentativeorCrowconcustomersupport.5.2 Standard Gas Calibration
ToperformaStandardGasCalibration,usingthesuppliedcalibrationcapconnecttheappropriategascylindertothedevice.•PressthebuttontonavigatetoCalibrationMode,thecalibrationiconwillbeshown,.•Pressandholdthebuttonfor5seconds,‘CAL’andthefreshaircalibrationiconwillbedisplayedonthescreen,.•Pressthebuttononceuntilthecalibrationiconisshown,.•Pressandholdthebuttonfor3secondstoinitiatetheStandardCalibration.Whenthecalibrationbegins,acountdown(60secondsormoredependingonthegastype)willappearonthescreen.
%
VOL
%
VOL
%
V
%
V
%
Oncecompleted,Viconwillappearforseveralsecondsonthedisplay.ThedevicewillthenreturntoGasMeasurementmode.
%
X
%
XIfcalibrationfails,Xiconwillappearonthedisplay.Ifthiscontinues,pleasecontacttheauthorisedresellerortheCrowconcustomersupportteam.

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Clip SGD
5.3 Return to Gas Measurement Mode
ToreturntoGasMeasurementModefromCalibrationMode,pressthebuttontocyclethroughtheFreshAirCalibrationandStandardCalibrationscreensuntil‘ESC’isshownonthedisplay.Whilst‘ESC’isshownonthedisplaypressandholdthebuttonfor3seconds,thedevicewillreturntotheGasMeasurementscreen.VOL
%
%
Calibration concentration.
Gas O2CO H2S
Concentration 18%Vol100ppm25ppm

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Clip SGD
6. Specification
Model ClipSGDMeasure Gas O2COH2SSensor range 0-30%Vol0-300ppm0-100ppmSensor Type ElectrochemicalMeasurement DiffusiontypeDisplay LCDdisplayAudible 90dBat10cmWarning Lamp RedFlashingLEDs(Light-EmittingDiode)Vibration VibrationAlarmBattery Manufacture:Vitzrocell/P/N:SB-AA02(P)/System:LithiumPrimaryBatteryNominalvoltage:3.6V/Nominalcapacity:1.2AhTemperature &
Humidity -40°Cto+50°C(forToxic)/-35°Cto+50°C(forO2)5%to95%RH(non-condensing)Ingress protection IP65andIP67Case RubberEnclosureAccessories Calibrationcap,manual,calibrationandtestcerticateOption IRLink,DockingStationSize & Weight Size:54mm(W)x91mm(H)x32mm(D)Weight:93g(Toxic),104g(O2)(Battery,clipincluded)Operating Life 24months,basedon4minutesofalarmperday(>2900Alarmminutes)Event Log Recent30alarmsApproval SeeCerticationonpage16

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Clip SGD
7. Self Test and Bump Test
7.1 Self Test
TheClipSGDprovidesaSelfTestfunction.ThedefaultintervaloftheSelfTestreminderis20hrs.UsetheIRLinkorDockingStationtoconguretheintervalbetween1hrand20hrs,orsetto“off”.WhentheconguredSelfTestisdue,“STS”willashonthescreen(themessagewillcontinuetoashuntiltheuserperformsasuccessfulSelfTest).MAX
LEL
PPM
VOL
%
%
MN
I
ALARM 1V
M
D
T
X
2
PPM
1
PPM
2
•PressthebuttontoinitiatetheSelfTestfunction.Thedevicewillperformaselftestbyoperatingthebuzzer,LED’s,vibratorandLCD.Itwillalsoshowtheconguredlowandhighalarmsetpointsonthedisplay.Afterthetestiscompleted,“END”willbedisplayedonthescreen.(Theuserisrequiredtocheckthattheitemsoperatedintheselftest,performedasexpected).7.2 Bump Test
ThedevicecanbeconguredtoprovideanonscreenBumpTestreminder.ThedefaultsettingfortheBumpTestreminderis“off”,noBumpTestreminderwillbedisplayed.IfaBumpTestreminderintervalisrequireditcanbeconguredusingtheIRLinkorDockingStation.Theintervalcanbeconguredfrom1dayto365days.WhenconguredandaBumpTestisdue,the“bts”messagebedisplayedandwillashonthescreen.

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Clip SGD
ALARM 1V
2
VOL
%
ALARM 1
2
VOL
%
ALARM 1
2
VOL
%
•Pressandholdthebuttonfor3seconds,andthe“tst”messagewillbedisplayedfor45seconds(tocancel,pressthebuttonforonesecond).•Applythegasusingthecalibrationcapandgastubewithinthe45secondperiod.IfaBumpTestisnotundertakenwithinthisperiodthe“bts”messagewillashuntilasuccessfultestisconducted.Aftertheselectedgasisappliedandifthetestissuccessful,the“SUC”messagewiththeViconwillbedisplayedfor3secondsthenimmediatelyreturntoGasMeasurementMode.Thecalibrationcapandgastubecanthenberemoved.Ifthetestfails,the“FA”messagewithXiconwillbedisplayedand“bts”messagewillashuntilasuccessfultestisconducted.X

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Clip SGD
8. Certificates
TheSGDClipmeetsthefollowingcerticationsandstandardsIECEx:ExiaIICT4Ga➀ ➁ ➂ ➃ ➄ 1:Explosionprotected2:ProtectionConcept3:GasGroup4:TemperatureClassication5:EquipmentprotectionlevelExiaIICT4GaClassI,Zone0,AExiaIICT4GaClassI,Division1,GroupsA,B,C,D,T4ATEX:II1GExiaIICT4GaKRH17ATEX0013Directive2014/34/EUStandardsTheelectricalapparatusandanyacceptablevariationstoitspeciedinthescheduleofthiscerticateandtheidentieddocuments,wasfoundtocomplywiththefollowingstandards:IEC60079-0:2011Ed6IEC60079-11:2011Ed6UL61010-1,Ed.3UL913,Ed.8UL60079-0,Ed.6UL60079-11,Ed.6C22.2No.60079-0:2015C22.2No.60079-11:2014C22.2No.61010-1-12:2012EN60079-0:2012+A11:2013EN60079-11:2012ComplianceElectromagneticCompatibilityDirective2014/30/EUManufacturingApproval:ThedetectormanufactureriscertiedcompliantwithISO9001:2000provisions

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Clip SGD
Appendix 1
Clip SGD Docking Station
User Manual
Clip SGD Docking Station Configuration
Userscanchangesettings,upgradermware,anddownloadlogeventsthroughtheDockingStationIRlink(seeAppendix2).

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Clip SGD
Figure 1: Clip SGD Dock PC Application
IR / USB Disk
ChoseeitherIRLinkorUSBSticktotransfercongurationtoandfromDockingStation.•Click‘IR’➀tocongureDockingStationviatheClipSGDIRLink.•Click‘USBDisk’➁toselectUSBStickconnectedtoPCandtransfercongurationtotheUSBStick–thiscanthenbeinsertedintotheDockingStationandthecongurationuploaded.•InfoRead/Write:Selectto‘Read’or‘Write’conguration➂toDockingStationviaIRlinkortoUSBStickDocking Station
ThelayoutoftheClipSGDDockPCApplicationisshownaboveFigure1.•TointeractwithDockingStationviatheClipSGDIRLink,itmustbeturnedon.•EnsurethePChastheClipSGDDockPCApplicationinstalledandconnecttheClipSGDIRLinktothePC.•PlacethetopsideoftheClipSGDIRLinkfacedownindetectorbaylabelled“Unit1”.N.B.:TheIRlinkonlyinteractswithdetectorbaylabelled“Unit1”.3
1 2
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