CTE PRO Series User manual

LIFTING PLATFORM
SERVICE MANUAL
PRO SERIES
GB

SERVICE
MANUAL
INDEX
GENERAL RULES
warnings
Personal protection equipment (PPE)
Risks
REPLACEMENT DAMAGED SENSOR
Main-parts platform
Pressure transducers
Sensor of angle
Encoder turret rotation
Actuator rotation basket
MICROSWITCH STABILIZER ON CONFIGURATION“A+A”
SETTINGS
Access to the calibration
Reset pressure transducer
Reset sensor of angle
Reset encoder turret rotation
Reset potentiometer actuator rotation basket
Save parameters
Total reset
CHAINS REPLACEMENT
warning
Replacement procedure
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da 19 a 30

SERVICE
MANUAL
SOMMARIO
CHAIN REPLACEMENT
Procedure
Tension chains
AREAS OF WORK TEST
ALARMS AND WARNING
ANOMALIES
CAN-BUS NET
ELECTRICAL DIAGRAM
HYDRAULICAL DIAGRAM
Pag 31-32
Pag 33
Pag 34
Pag 35-36-37-38
Pag 39
Pag 40
ANNEX
ANNEX

ORIGINAL SPARE PARTS
SERVICE
MANUAL

WARNINGS
SERVICE
MANUAL
pag 1

pag 2
SERVICE
MANUAL
PERSONAL PROTECTION
EQUIPMENT(PPE)

SERVICE
MANUAL
pag 3
RISKS

SERVICE
MANUAL
6
5
2
3
7
1
4
8
MAIN PARTS PLATFORM
9
10
11
12
1 Ground main controls
2 Stabilizers controls
3 stabilizer
4 Angle sensor inside arm
5arm
6 Basket main controls
7 basket
8 Cover protection valves
9 Basket rotation motor
10 Pressure transducer
11 Stabilizers block valve
12 Rotatation assembly
pag 4

REPLACEMENT PRESSURE
TRANSDUCER
SERVICE
MANUAL
Close the boom on support
Depressurize the system,slowly unscrewing the 4 caps
TOOLS: 19mm key
pag 5

SERVICE
MANUAL
WARNING: LOSS OF HYDRAULIC OIL
DANGER:HYDRAULIC OIL UNDER PRESSURE MAY CAUSE DAMAGES
ALSO IRREVERSIBLE
Proceed with replacement of damaged transducer
TOOLS: 22mm key
TO RECOGNIZED THE DAMAGED TRANSDUCER FOLLOW THE ALARM LIST
TO MAKE RESET FOLLOW THE RELATING CHAPTER
WHO CAN PERFORM THE MAINTENANCE:
AUTHORIZED WORKSHOP
pag 6
REPLACEMENT PRESSURE
TRANSDUCER

SERVICE
MANUAL
REPLACEMENT ANGLE
SENSOR
Put the arm at 0° (horizontal)
Remove the cover and find the sensor inside
Remove the sensor without dropping screw or tools inside the arm
WARNING:MAKE THE MAINTENANCE WITH THE ENGINE AND PTO OFF
INSTALL THE NEW SENSOR IN THE SAME POSITION OF PREVIOUS
TO MAKE THE RESET FOLLOW THE RELATIN CHAPTER
WHO CAN PERFORM THE MAINTENANCE :
AUTHORIZED WORKSHOP
TOOLS:3mm key
pag 7

SERVICE
MANUAL
REPLACEMENT TURRET
ENCODER
EN1 –EN2
Remove the two screws on the turret but don’t remove
The two screws on the encoder to avoid having to restore the pre-charge
Screws to remove
After tightening the screws the encoder will again be in the correct position,this system
was created to eliminate mechanical coupling problems between encoder and ball
bearing
WARNING:MAKE THE MAINTENANCE WITH
ENGINE AND PTO OFF
TO MAKE THE RESET FOLLOW THE RELATING CHAPTER
WHO CAN PERFORM THE MAINTENANCE:
AUTHORIZED WORKSHOP
TOOLS:5mmKEY
13mm KEY
TO RECOGNIZED THE DAMAGED SENSOR
FOLLOW THE ALARM LIST
pag 8

SERVICE
MANUAL
REPLACEMENT BASKET ROTATION
ACTUATOR
OPEN THE ELECTRIC BOX ON THE BASKET,DISCONNECT THE ACTUATOR
AND REMOVE THE SCREWS ON THE BASKET SUPPORT TO REMOVE
THE ACTUATOR
AFTER THE CHANGE ADJUST THE POTENTIOMETER(CORRECT
VALUE:MIDDLE OF THE ELECTRIC RANGE.
BE CAREFUL NOT TO MISS THE CALIBRATION DURING RELOCATION
MAKE THE RESET
TO MAKE THE RESET FOLLOW THE RELATIN CHAPTER
WHO CAN PERFORM THE MAINTENANCE:
AUTHORIZED WORKSHOP
TOOLS:3mm key
WARNING:MAKE THE MAINTENANCE WITH THE ENGINE AND PTO OFF
pag 9

SERVICE
MANUAL
ADJUSTING MICROSWITCH
ON STABILIZER “A”
S1-2-3-4
EXTERNAL
St 1-2-3-4
MIN STABILITY
Sr 1-2-3-4
INTERNAL
Sr 1-2-3-4 on configuration “A+A”
Are the microswitch for the stabilizer on rest position
St 1-2-3-4 on configuration “A+A”
Are the microswitch for the min.stability
S1-2-3-4 nella configurazione “A+A”
Are the microswitch e stabilizer on ground position
1ADJUST THE MIN. STABILITY MICROSWITCH AFTER REPLACING:
INCORRECT ADJUSTING MAY CAUSE MALFUNCTION OR BREAK
2 THE MICROSWITCH FOR THE STABILIZER IN GROUN POSITION ARE NOT PRESSED
WHEN THE STABILIZER TOUCH THE GROUND
3 THE MICROSWITCH FOR THE REST POSITION OF STABILIZER ARE PRESSED WHEN THE
STABILIZER IS CUT OFF FROM THE GROUND
pag 10

PRESS SETAND ENTER THE DEALER PASSWORD
WITH +AND –CHANGES THE VALUES.PRESS “ESC” TO MOVE THE VALUE BY EDIT.
PRESS SET + AND SET TO CONFIRM
1.1PRESS ENTER FOR 2 SECONDS YOU WILL SEE CODE
PIN ENTRY SCREEN
pag 11
Codice pin: 5661

RESET
PRESSURE
TRANSDUCERS
“A”+”G”
A
C
B
F
E
D
G
1.1
pag 12

RESET ANGLE SENSOR
“C”+“G”
A
G
E
D
F
C
B
1.1
pag 13

RESET ENCODER
TURRET
ROTATION
“B”+”G”
A
C
B
F
E
D
G
1.1
pag 14

RESET POTENTIOMETER
BASKET ACTUATOR
“D”+“G”
A
G
E
D
F
C
B
1.1
pag 15

SERVICE
MANUAL
STORE PARAMETERS
TOTAL RESET
After performing the reset are fundamental importance that they are saved for not to lose
at engine shut-off or pto disconnection.
Do not have to reset all the sensors in case of replacement of a single sensor
1 reset single sensor
2 save parameters
And wait untill the end of saving ,don’t shut-off engine or pto
-reboot the system-
After replacement of a single or more sensor
Is necessary testing the areas of work
pag 16