CTM 360 Series Manual

1318 QUAKER CIRCLE PO BOX 589 SALEM, OHIO 44460
PHONE: 330-332-1800
FAX: 330-332-2144
DESIGNERS AND MANUFACTURERS OF PRESSURE
SENSITIVE LABELING EQUIPMENT AND CUSTOM
PRODUCT HANDLING
360 SERIES LABEL
APPLICATOR
MAINTENANCE
&
SERVICE
MANUAL
REVISION 360-2c.10.1
050103

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TABLE OF CONTENTS
TABLE OF CONTENTS
INTRODUCTION ......................................................................................................…...1
MACHINE TERMS ...................................................................................................…...4
DISPLAY PANEL ................................................................................................…….…8
MAIN MENU ………………………………………………………………………………………8
ONLINE …………………………………………………………………………………………….8
APPLICATOR TYPE …………………………………………………………………………….. 8
LABEL STOP ………………………………………………………………………………………9
LABEL SETUP …………………………………………………………………………………….9
HOME ……………………………………………………………………………………………..10
JOG ………………………………………………………………………………………………..10
WEB SPEED .........................................................................................................................…….10
ALARM RESET ................................................................................................................……….10
LABEL FORMATS..............................................................................................................…..….11
APPLICATOR OPTIONS .................................................................................................……….11
LABEL PLACEMENT ...........................................................................................................…...12
PRODUCT SETUP .................................................................................................................…...12
REAR PANEL ....................................................................................................……….14
SETUP PROCEDURES ........................................................................……………….16
JOB SETUP ............................................................................................………………………….17
LABEL SENSOR SETUP ..............................................................................................………….18
LABEL LENGTH SETUP ....................................................................................………………..20
LABEL STOP SETUP............................................................................................................…….21
LABEL FORMATS ……………………………………………………………………………….21
WEB SPEED SETUP ............................................................................................................…….22
SLEW SPEED SETUP ……………………………………………………………………………22
LABEL SETUP RECORDS
LABELER TYPE SETUP ........................................................................................…..24
MERGE APPLICATOR ........................................................................................................…….24
MERGE PROFILING .............................................................................................................……24
MERGE LEADING EDGE APPLY ………………………………………………………………28
AIR BLOW APPLICATOR .....................................................................................................…..30
TAMP APPLICATOR .............................................................................................................…...33
PRODUCT SETUP ....................................................................................................….38
PRODUCT SENSOR ……………………………………………………………………………..38
PRODUCT SETUP ………………………………………………………………………………..39
LABEL PLACEMENT …………………………………………………………………………....39
ENCODER .................................................................................................……………..42
OPTION …………………………………………………………………………………………...42
MOUNTING ………………………………………………………………………………………42
SETUP ..…………………………………………………………………………………………...43
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TABLE OF CONTENTS
CROSSOVER OPTION .....................................................................…………………46
SETUP …………………………………………………………………………………………….46
MONITORING ……………………………………………………………………………………47
PRECAUTIONS …………………………………………………………………………………..47
PRINTER SETUP ……………………………………………………………………...49
LOOSE LOOP SETUP ..............................................................................................…………….49
IMPRINTER SETUP .................................................................................................…………….49
LABEL OPTIONS ……………………………………………………………………..51
MULTIPLE LABEL SETUP..............................................................................…………......…..51
MISSING LABEL …………………………………………………………………………...……52
SKIP COUNTER….………………………………………………………………………...……..53
CONFIGURATION MENU ….………………………………………………………. 55
RESET TO FACTORY DEFAULTS ……………………………………………………………..55
SPECIAL OPTIONS ………………………………………………………………………………55
WEB PATH DIAGRAMS ..……………………………………………………………60
MERGE LH APPLICATOR ...................................................................................................…...60
MERGE RH APPLICATOR ...................................................................................................……61
TAMP LH APPLICATOR ......................................................................................................……62
TAMP RH APPLICATOR ......................................................................................................…...63
AIR BLOW LH APPLICATOR ..............................................................................................…...64
AIR BLOW RH APPLICATOR …………………………………………………………………..65
MERGE LH APPLICATOR W/16” UNWIND .......................................................................…..66
MERGE RH APPLICATOR W/16” UNWIND .......................................................................…..67
TAMP LH APPLICATOR W/ 16” UNWIND .........................................................................…..68
TAMP RH APPLICATOR W/ 16” UNWIND .........................................................................…..69
AIR BLOW LH APPLICATOR W/16” UNWIND ..................................................................…..70
AIR BLOW RH APPLICATOR W/ 16” UNWIND .................................................................…..71
GENERAL MAINTENANCE ..................................................................................….72
DAILY …………………………………………………………………………………………….73
WEEKLY ………………………………………………………………………………………….73
MONTHLY ………………………………………………………………………………………..73
SEMI-ANNUAL …………………………………………………………………………………..74
DANCER ARM ADJUSTMENT …………………………………………………………………74
REWIND SLIP CLUTCH …………………………………………………………………………75
DRIVE BELT ADJUSTMENT …………………………………………………………………...76
TROUBLESHOOTING............................................................................................…..78
DIAGNOSTIC CHART …………………………………………………………………………...78
FAULT CODE REGISTER ……………………………………………………………………….82
FLOWCHARTS……………………………………………………………………….. 84
AIR BLOW APPLICATOR .....................................................................................................…..84
TAMP APPLICATOR .............................................................................................................…...85
ITB TAMP APPLICATOR ......................................................................................................…..86
MERGE APPLICATOR ..........................................................................................................…...87
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TABLE OF CONTENTS
ACCESSORIES .........................................................................................................…. 89
ELECTRONIC CROSSOVER ……………………………………………………………………89
IMPRINTER ………………………………………………………………………………………89
LOOSE LOOP …………………………………………………………………………………….89
LOW LABEL DETECTION ……………………………………………………………………...89
TAMP SWITCH …………………………………………………………………………………..89
WEB BREAK DETECTION ……………………………………………………………………...89
RECOMMENDED SPARE PARTS.........................................................................…. 91
AIR BLOW APPLICATOR .....................................................................................................…..92
MERGE APPLICATOR ..........................................................................................................…...93
TAMP APPLICATOR .............................................................................................................…...94
DRAWINGS ...................................................................................…………………….96
W/ COMPLETE PARTS LIST
CHANGEOVER INSTRUCTIONS ..........................................................................…97
APPLICATOR CHANGEOVER ………………………………………………………………….97
BLOW BOX NOSE ASSEMBLY REMOVAL / INSTALLATION ……………………………..98
MERGE NOSE ASSEMBLY REMOVAL / INSTALLATION ………………………………….99
TAMP NOSE ASSEMBLY REMOVAL / INSTALLATION ………………………………….100
NOSE ASSEMBLY CHANGEOVER …………………………………………………………..101
MERGE PEEL EDGE CHANGEOVER ………………………………………………………...101
BLOW BOX PEEL EDGE / FAN / GRID CHANGEOVER ..………………………………….102
TAMP PEEL EDGE / CYLINDER CHANGEOVER …………………………………………..103
REWIND REMOVAL / INSTALLATION / CHANGEOVER …………………………………104
WIRING CHANGEOVER ………………………………………………………………………104
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TABLE OF CONTENTS
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INTRODUCTION
INTRODUCTION
The CTM Integration 360 Series Modular Labeling System is a high-speed applicator used to apply
pressure sensitive labels to moving products on a production line. It is essentially a self-contained module
that may be mounted in almost any position to apply labels to the top, bottom, or sides of packages as they
pass by on a production line.
The CTM Integration 360 Series Modular Labeling System is unique in that the main module can be
adapted to three different types of applicators: Air Blow, Merge, or Tamp by changing the nose assembly.
The symmetrical design of the applicator allows labels to be dispensed to the right or left side of the
machine. The applicator type and configuration (either left or right -handed) will depend on the type of
product to be labeled and the arrangement of the production line.
If your application needs change in the future, a different nose assembly may be purchased but the main
module would remain the same. There is no need to purchase a completely new applicator. The CTM
Integration 360 Series Modular Labeling System can be easily changed over to a different nose by simply
removing the existing nose from the module and replacing it with a different nose.
You can also change the configuration (right-hand or left-hand) by simply moving the applicator nose from
one side of the machine to the other. All the parts are interchangeable. Everything you need is already
included with each applicator nose to make the change using your existing module.
The labels should be supplied on a liner web with a minimum label gap of 1/8”. The applicator will accept
and dispense labels from rolls up to 20” O.D. In a typical setup, the applicator detects the leading edge of a
package and applies a label with placement accuracy typically within +/- 1/32 inch.
For safe trouble free operation of the applicator, carefully follow the instructions in this manual during
setup, operation, label roll changes, cleaning, and maintenance. The applicator is designed to operate
under the following environmental conditions:
ELECTRICAL SUPPLY: 108 - 132 Volts, 5 Amps, 50 - 60 Hertz, Single Phase
A three-meter long, three wire cable with 16 AWG (1.00mm ) conductors
rated at 10 amperes (in accordance with CENELEC HD-21) is provided for
the electrical connection to the IEC 320 receptacle of the applicator. The end
of the power cord is terminated with a NEMA5-15 plug.
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ENVIRONMENT: Operating temperature: 40 – 104 degrees F
Humidity: 20 - 95% RH, non-condensing
NOTE: THE 360 SERIES MLS IS NOT INTENDED TO BE OPERATED IN AN ENVIRONMENT
WHERE FLAMMABLE OR EXPLOSIVE GASSES ARE PRESENT. THE 360 SERIES MLS IS
NOT TO BE USED IN DIRECT CONTACT WITH FOOD PRODUCTS.
READ THE INSTRUCTIONS CAREFULLY AND COMPLETELY. This manual includes all of the
information needed to setup the applicator under normal operating conditions. The instructions include
important safety precautions that must not be ignored.
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INTRODUCTION
READ THE INSTRUCTIONS IN ORDER. The instructions are written as numbered steps that will take
you safely and efficiently through the setup process. Any steps performed out of sequence may result in a
hazard and the applicator may not operate properly.
WORK CAREFULLY. Although setting up the applicator is not difficult, it does take time. Do not rush
through the process. Careful work will produce good results.
IF SOMETHING DOES NOT WORK PROPERLY, TRY SETTING IT UP AGAIN. Although an
applicator malfunction is possible, most problems happen because the applicator is not setup correctly. If
the applicator doesn’t operate correctly, back up and start over.
FOLLOW ALL SAFETY INSTRUCTIONS. The CTM 360 Series MLS applicator has been provided
with a number of safety features. Observe all safety warnings and under no circumstances attempt to
remove or defeat safeguards or operate the machine in a manner contrary to the instructions.
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INTRODUCTION
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MACHINE TERMS
DEFINITION OF MACHINE TERMS
AIR BLAST JETS:
The flexible air blast jets press-fit into the inside face of the vacuum grid and can be re-arranged to provide
an air stream pattern that transfers labels of various sizes and shapes to the product. The air jets are
connected via a manifold to the output of the “Air Blast” solenoid valve located in the valve bank. The
filter regulator assembly mounted upstream of the value controls the air pressure to this solenoid valve.
The duration of the air blast is controlled by the “Air Blast Time” function. Refer to the setup procedures
for instructions.
NOTE: Any unused air jet tubes should be inserted into the storage block at the rear of the blow box.
AIR ASSIST TUBE:
The air assist tube is a small stainless steel tube mounted on the underside of the peel edge. It helps to
separate the label from the liner as it is being dispensed onto the blow box or tamp label pad for
application.
APPLICATOR BLOW BOX NOSE:
The blow box applicator nose is used for dispensing labels via the air blow application. The blow box
creates a vacuum to hold the label to the vacuum grid until it is dispensed onto the product. The nose
assembly is easily converted from left-hand to right-hand and vice versa using the same parts. Also, the
blow box nose assembly can be interchanged with the merge or tamp applicator nose assembly.
APPLICATOR MERGE NOSE:
The merge applicator nose is used for dispensing labels via the wipe on/merge application. A label is
dispensed from the peel edge and the brush wipes the label onto the product as it is traveling past the
applicator. The merge applicator nose is easily converted from left-hand to right-hand and vice versa using
the same parts. Also, the merge nose assembly can be interchanged with the air blow or tamp nose
assembly.
APPLICATOR TAMP NOSE:
The tamp applicator nose is used for dispensing labels via the air blast/tamping application. A label is
dispensed from the peel edge onto the label pad. The air cylinder extends the tamp assembly to the product
and the label is applied with an air blast. The tamp extend and retract times are configured during
applicator setup. The tamp applicator nose is easily converted from left-hand to right-hand and vice versa
using the same parts. Also, the tamp nose assembly can be interchanged with the air blow or merge nose
assembly.
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MACHINE TERMS
BLOW BOX / VACUUM GRID:
The blow box/vacuum grid is the cube shaped assembly located next to the peel edge on a blow box
applicator. Two axial fans mounted above the grid create the vacuum needed to hold the label in place
prior to application.
DANCER ARM:
The dancer arm is attached to the unwind block assembly with a shoulder bolt and a bushing. It appears
immediately after the unwind mandrel in the web path. The dancer arm has a roller at one end that rides
against the label liner and is interconnected to the mandrel tension disk with a spring. The dancer arm
maintains tension on the liner loop as it operates the brake on the unwind mandrel when labels are being
dispensed. The spring tension should be large enough to properly tension the web but still allow proper
operation of the brake. Do not over tension the dancer arm.
DRIVE ROLLER:
The drive roller is coupled to a stepper motor that provides the motive force for advancing the label liner.
The drive roller in conjunction with the spring loaded nip roller pull the label liner around the peel edge to
dispense a label onto the product, tamp pad, or blow box grid.
LABEL MANIFOLD:
The label manifold is the mounting block that attaches the label pad to the bottom of the tamp cylinder on
the applicator nose. The label manifold is a custom part that is manufactured exactly to the label size being
applied. If at any time the label size changes, a new label manifold must be purchased along with the label
pad.
LABEL PAD:
The label pad is a white delrin material mounted onto the label manifold at the bottom of the tamp cylinder
of the tamp applicator nose. The label pad is a custom part that is manufactured exactly to the label size
being applied. If at any time the label size changes, a new label pad must be purchased.
LABEL TENSION BRUSH ASSEMBLY:
This is an adjustable brush to help create tension on the label liner. The brush can be released while
threading the label liner.
NIP ROLLER:
The spring-loaded nip roller provides positive pressure to the label liner that passes between the drive and
nip roller assemblies. These rollers ensure that the liner does not slip during the label dispense cycle. The
tension on the rollers may be released by turning the knob located on the top of the nip roller assembly.
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MACHINE TERMS
PEEL EDGE:
The peel edge is the beveled plate located at the end of the applicator nose. When the label liner is pulled
around the peel edge, the label separates from the liner and is transferred to the vacuum grid, tamp pad, or
product depending on the applicator type.
PEEL EDGE LABEL TENSION SPRING:
This tension spring is attached to the bottom of the spring block assembly. It is used to keep the label liner
flat on the peel edge surface and assist in controlling the dispensing of the label onto the vacuum grid, tamp
pad, or product. The tension is adjustable to accommodate varying label thickness and release properties.
REWIND MANDREL / SLIP CLUTCH:
The rewind mandrel is provided to store the label liner after labels have been removed. It is equipped with
a slip clutch and is driven by the stepper motor. The pressure exerted by the slip clutch is adjustable.
UNWIND ASSEMBLY:
The roll of labels is placed on the unwind assembly for dispensing onto the product. The unwind block is
used to mount the unwind assembly to the main module. The unwind assembly can be removed and
remounted on the opposite side of the module for easy conversion from a right-hand to a left-hand
applicator or vice versa.
UNWIND ROLL MANDREL:
The unwind roll mandrel is equipped with an adjustable spring tension disk, a brake, and a quick-change
outer disc. The unwind roll mandrel and the dancer arm maintain proper web tension and prevent
excessive run-out of the label liner as labels are processed through the machine.
VALVE BANK:
The valve bank will consist of single valve for a merge applicator with an imprinter, two valves for a blow
box applicator, or three valves for a tamp applicator. The valve bank has built in regulators and gauges and
plugs into the valve connector on the rear panel.
WEB PATH:
The web path is the path the label liner follows from the unwind assembly through the various rollers to the
applicator nose.
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MACHINE TERMS
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DISPLAY PANEL
DISPLAY PANEL
MAIN MENU:
The main menu or home page screen displays the applicator type, whether it is in a left or right-handed
configuration, and the label rate.
ONLINE:
The ONLINE function indicates whether or not the applicator is active. When the online LED is on, the
applicator can be jogged or cycled from the product detect signal. When the LED is off, the applicator is
disabled and power is removed from the drive roll motor.
APPLICATOR TYPE:
The applicator type function allows the operator to choose the type of label applicator (air blow, merge or
tamp) and whether it will be in a left-hand or right-hand configuration. The tamp applicator has an
additional menu that allows you to select between normal or inverted tamp application modes.
NOTE: 1) Password protected. The password is 1800. Going back to the home screen will disable
the last password entry.
2) You must be OFFLINE to change applicator type.
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DISPLAY PANEL
LABEL STOP:
The label stop key lets you enter the label stop distance value. The label stop value is the distance from the
label edge to the label sensor. If the entered value is incorrect, an out-of-range message is displayed and
the label stop menu is re-displayed so that a different value may be entered. Allowed values are between
0.03” and (label length – 0.06”). The label stop value may be changed while the applicator is running.
Note: After software version 360-2b.25 anything less than .06” comes with a warning that label stop
may vary with speed.
LABEL SETUP:
The label setup menu will change depending on the type of applicator selected. The following is a list of
possible setups:
AUTO SETUP: The auto setup function will automatically set the label sensitivity, label length, and label
stop for most labels. Also, the short feed distance will be calculated if the Leading Edge Apply option is
enabled prior to running auto setup. On labels with low contrast between light and dark areas, the label
sensitivity may not setup correctly. Therefore, the label length and label stop will not be correct. In these
instances, the operator will have to manually setup the label parameters.
MANUAL SETUP: The manual setup function provides additional flexibility in those cases where the
label contrast is low or the particular label properties show that a choice between leading or trailing edge
detection would improve application performance. The terms leading and trailing edge detection refer to
which edge of the label that the label sensor responds to and should not be confused with the Leading Edge
Apply option.
LABEL LENGTH: The label length is defined as the width of the label plus the width of the gap between
labels. Stated another way, it is the distance from the leading edge of one label to the leading edge of the
next label. Since each application cycle moves the label length distance, it is important to enter the exact
label length value. Allowed values are between 0.375-20”.
AIR BLAST: The air blast time is the interval of time that the air blast valve is turned on. Allowed values
are .010 - 1 second.
EXTENDED AIR ASSIST: The extended air assist time is the interval of time after the label feed until
the air assist is turned off. It is used in blow box and tamp applicators to help hold the label in place on the
vacuum pad prior to being blown onto the product. Allow values are .001 - 1 second.
TAMP EXTEND: The tamp extend time is the interval of time allotted for the tamp slide to extend. After
the timer has timed out the air blast will occur and the slide will return home. To keep your labeling
speeds up, this value should be as low as possible. Allowed values are between .001 - 5 seconds.
TAMP RETRACT: The tamp retract time is the interval of time allotted for the tamp slide to return home
before feeding another label. If this value is too small, a label will feed into the pad or manifold. Allowed
values are between .001 - 5 seconds. Note: If you’re using a tamp applicator you can disable or
enable the tamp slide action by pressing zero (0).
LABEL PROFILE: The label profile option is used to merge a label onto a curved surface. The dispense
speed of the applicator is changed between two speeds depending on the position of the product surface
relative to the peel edge.
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DISPLAY PANEL
LEADING EDGE APPLY: The leading edge apply option is used to merge a label onto two or three
panels of a product. An example might include the leading, top, and bottom panels of a CD case. The
applicator is initially setup so that the label is flagged out in front of the product but is still supported on
the liner. When the product reaches the peel edge, the flagged out portion of the label is applied to the
bottom edge of the product. The applicator then moves the “Short Feed Distance” at web speed to
dispense enough label material for the remaining panels of the product. The applicator then waits for the
“Product Clearance” time or distance to allow the product to pass by the peel edge before moving the next
label to the flagged out position at slew speed.
HOME:
The home key will take you back to the home screen from any other screen except ones requiring
numerical entry. Here it will indicate what type of applicator has been selected (air blow, merge, or tamp)
and whether it is in the right-hand or left-hand configuration.
JOG:
If the applicator is online, the jog key will allow you to dispense one label at a time as long as the product
detect input is not active. When using the display jog key, motion begins immediately and the applicator
will not wait for the label placement value or perform any of the special applicator options such as
profiling or multi-label. The jog key is particularly useful when adjustments are made to label length or
label stop values in the label setup procedure. If the jog key is pressed for three seconds, the applicator
will continuously apply labels. The jog function on the power switch simulates a product detect signal and
will perform exactly the same applicator steps that a valid product detect signal would initiate.
WEB SPEED:
The web speed key allows you to enter the web speed value. If the entered value is incorrect, an out-of-
range message is displayed and the web speed menu is re-displayed so that a different value may be
entered. Allowed values are between 100 and 1500 ”/min or 100 and 2100 ”/min depending on whether it
is a normal or high-speed applicator. The web speed value may be changed while the applicator is running.
ALARM RESET:
When a fault occurs (i.e. low label, tight loop, no labels found, web break, or offline critical) an alarm
message will appear on the display indicating the problem. If the applicator is equipped with a light stack,
the light will be on solid for warning alarms and flash for critical alarms. Both conditions will remain on
until the problem is corrected and “ALARM RESET” is pressed.
LABEL FORMATS:
The label formats key allows the operator to view, save, load, or delete up to 10 label setups. If a certain
size label is used over and over, the label parameters may be saved and reloaded for use at a later date. The
label formats menu is password protected to prevent inadvertent loss of data. The password is 1800.
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DISPLAY PANEL
APPLICATOR OPTIONS:
The applicator option menu will let you view and choose which options you’ll be using in a particular
application. For example: If you have a loose loop configuration, simply select the loose loop option and
press the HOME key to take you back to the main menu.
Option choices: Loose Loop Low Label Multiple Label
Imprinter Web Break Missing Label
Crossover Tamp Switch Skip Counter
OPTION INCOMPATIBILITY
In some instances, applicator options are incompatible with one another because they are functionally
different. In other cases they share hardware or software resources. When the operator attempts to enable
an option, the applicator will disable some options automatically or will prompt the user to disable another
option before proceeding. The following table illustrates what options are incompatible with others:
Active Option or Mode Disabled Option(s) or Mode(s)
Leading Edge
Crossover Loose Loop
Skip Counter
Imprinter Loose Loop
Label Profiling Multi-Label
Crossover
Missing Label
Leading Edge Multi-Label
Label Profiling
Skip Counter
Loose Loop Crossover
Imprinter
Missing Label Leading Edge Apply
Multi-Label
Label Profiling
Multi-Label Leading Edge Apply
Missing Label
Powered Rewind Imprinter
Loose Loop
Skip Counter Crossover
Tamp Switch Web Break
Web Break Tamp Switch
NOTE: The different options are covered in detail in the setup section.
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DISPLAY PANEL
NOTE: If you press the applicator options key, the first screen shows all of the available options and
which ones are currently active. Selecting a particular option for the first time requires a
password. The password is 1800. Subsequent selections do not require a password as long
as you remain within an option menu. Going back to the home screen will disable the last
password entry.
LABEL PLACEMENT:
The label placement key lets you enter a label placement value. Label placement is the time or distance
from the product detect sensor to where the label is dispensed onto the product. If the value you’ve entered
is out-of-range, a message will let you know so that you can re-enter a different value. The allowed values
depend on whether or not the encoder option is on or not. In either case, the appropriate limits are shown
on the last line of the label placement display screen. The label placement value may be changed while the
applicator is running.
PRODUCT SETUP:
The product setup key provides access to the detector lockout and encoder setup submenus. Also, the
current status of the product detect sensor, web speed (if equipped with an encoder), and label counter
values are displayed. The user may reset the label counter by selecting that option from the display.
DETECTOR LOCKOUT: The detector lockout function is used when more than one product detect
signal is generated per product. The timer starts at the beginning of a labeling sequence and the applicator
will ignore product detect signals until this timer has timed out. Therefore, if you set this timer to a value
equal to the time it takes the product to pass by the labeler, it will only see the first product detect signal.
Allowed values are between .001 - 20 seconds.
ENCODER SETUP: Please refer to the ENCODER SETUP section of this manual.
NOTE: This area is password protected. The password is 1800. Going back to the home screen will
disable the last password entry.
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REAR PANEL
REAR PANEL
CONNECTORS
VALVE: When using a Tamp, Blow Box, or a Merge applicator with an imprinter, a
valve bank is mounted to the side of the machine. This plug is used to
power the valves.
ENCODER: The encoder is connected to this plug. The encoder is enabled through the
product setup menu.
ALARM: This connector is for an alarm light. Alarm output conditions include:
No Labels Found
Web Break
Tight Loop at Printer
Offline Critical
Low Label
PRODUCT: This is where the product detect sensor is connected.
LOW
LABEL: When the low label option is used, the sensor is connected here.
WEB/TMP: This is a dual-purpose connector. Either a web break sensor or a tamp
return switch can be connected here (but not both). Enable either option
via the applicator options menu.
DISPLAY: This port is for connecting the display to the applicator.
I/O: This port is for loose loop, alarm signals to a PLC, and imprinter control.
Only one option is available at a time; all are enabled via the applicator
options menu.
LINK: The link port is used to interconnect two labeling heads in “ZERO
DOWNTIME” applications. See CROSSOVER in the SETUP section for
more information.
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REAR PANEL
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