Cuisinart 85-3058-4 User manual

Manual Revision #: 10222013 PD
ASSEMBLY
MANUAL
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support, please call 1-800-309-3452.
www.cuisinartbbqs.com
LIMITED 5-YEAR WARRANTY
Cuisinart®Gourmet INFRARED 800 85-3058-4 (G52509) Propane
85-3059-2 (G52510) Natural Gas

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
1-800-309-3452
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.cuisinartbbqs.com
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CUISINART®CUSTOMER CARE HOTLINE
Sharp edges. Wear gloves when assembling
your grill.
Read and follow all safety statements,
assembly instructions, use and care directions
before attempting to assemble and cook.
This manual should be kept with the BBQ at
all times.
CAUTION DANGER
DANGER
CAUTION
CAUTION
Failure to follow all of the Manufacturer’s
instructions could result in hazardous fires,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully prior
to operation of barbecue, even if grill was dealer
assembled. Do not try lighting this BBQ without
reading the Lighting Instructions section of the
Safety and Care Manual that accompanies this
grill.
WARNING
INSTALLER OR
ASSEMBLER/CONSUMER
1. If you smell Gas:
a. Shut off gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department
2. Do not store or use gasoline or other
flammable liquids or vapours in the vicinity of
this or any other appliance.
3. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
1. Do not store or use gasoline or other
flammable liquids or vapours in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
Avoid burns. The stainless steel and steel
surfaces of this barbecue can become extremely
hot, in direct sun and while the barbecue is in
operation.

1
Tools Needed for Assembly
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
• Rubber Mallot
For correct hardware assembly, always
position the lock washer between the screw
and the flat washer.
Note: Do not fully tighten all the nuts
during this initial stage
HARDWARE PACK
1/4-20UNCx38 Screw
X 8
φ7 Lock Washer
X 24
NO.10-24UNCx10 Screw
X 4
ST4.2x10 Tapping Screw
X 10
1/4” Nut
X 4
NO.10-24UNCx30 Screw
X 2
NO.10-24UNC Nut
X 2
U Pin
X 1
1/4-20UNCx18 Screw
X 4
φ7 Washer
X 28
φ5 Lock Washer
X 4
ST4.2x20 Tapping Screw
X 1
1/4-20UNCx13 Screw
X 16
φ7 Fiber Washer
X 4
φ5 Washer
X 8
Control Knob
X 2
1
5
9
13
2
6
10
14
3
7
11
15
4
8
12
16
No. Description Part Number Qty.
1 1/4-20UNCx38 Screw 20120-13038-250 8
2 1/4-20UNCx18 Screw 20120-13018-250 4
3 1/4-20UNCx13 Screw 20120-13013-250 16
4 1/4" Nut 30220-13000-250 4
5φ7 Lock Washer 41400-07000-250 24
6φ7 Washer 40300-07000-250 28
7φ7 Fiber Washer G501-0054-9100 4
8 NO.10-24UNCx30 Screw 20324-10030-250 2
9 NO.10-24UNCx10 Screw 20124-10010-250 4
10 φ5 Lock Washer 41400-05000-250 4
11 φ5 Washer 40300-05000-250 8
12 NO.10-24UNC Nut 30224-10000-250 2
13 ST4.2x10 Tapping Screw 22500-42010-137 10
14 ST4.2x20 Tapping Screw 22500-42020-137 1
15 Control Knob G525-0013-9000 2
16 U Pin G350-0026-9000 1
Caution:
Sheet metal can cause injury. Wear gloves when installing this grill.
BEFORE ASSEMBLING THE BARBECUE, READ THESE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are recommended
to complete assembly.
Lock Washer
Flat Washer
Screw

2
Item No. Qty. Description Part No.
AA 1 Top lid G525-2000-01
AB 1 Lid Handle G525-0033-01
AC 1 Thermometer G512-0085-01
AD 2 Screw for Top Lid G433-0002-01
AE 2 Lid Bumper G508-0063-01
AF 1 Logo G418-0002-01
BA1 1 Burner Box Assembly G525-3100-02
BA2 1 Burner Box Surround G525-2200-01
BB 3 Main Burner G525-3800-01
BC 1 Carryover Assembly G525-0003-01
BD 3 Flame Tamer G525-0015-01
BE 3 Cooking Grate,Burner Box G525-0016-01
BF 1 Warming Rack G525-0017-01
BG 1 Infrared Rotisserie Burner G525-2900-01
BH 1 Electrode Set, Rotisserie
Burner
G525-0046-01
BI 1 Wind Shield, Rotisserie Burner G525-0047-01
BJ 1 Match Holder G501-0068-01
BK 1 Rotisserie LP Valve G525-0042-01
BL 2 Lid Support Pin G525-0014-01
CA 1 Manifold Assembly - LP G525-6200-01
CB 1 Regulator G606-0008-01
CC 1 Side Burner Valve - LP G525-0054-01
CD 2 Metal Hose G508-0024-01
CE1 1 Rotisserie Flexible Hose G601-0055-A1
CE2 1 Rotisserie LP Orice G525-0032-01
CF1 1 Electronic Ignition Assembly G515-0030-03
CF2 1 Electronic Ignition Battery Cap G515-0030-01
CG 3 Electrode Set, Main Burner G525-0030-01
CH 5 Control Knob G525-0013-01
CI 5 Bezel, Control Knob G525-0012-01
CJ 1 Control Panel G525-0010-01
CK 1 Front Brace G525-5000-01
CL 1 Grease Tray G350-4400-01
CM 1 Upper Back Panel G525-0021-01
CN 1 Heat Shield G525-0022-01
CO 1Left Track G515-0024-01
CP 1 Right Track G515-0025-01
CQ 1 Lower Back Panel G525-0052-01
PARTS LIST (PROPANE) FOR 85-3058-4 (G52509)
Item No. Qty. Description Part No.
DA 1 Side Shelf Table - Right G525-0600-01
DB 1 Side Shelf Fascia - Right G525-3900-01
DC 1 Infrared Support Frame G525-6700-01
DD 1 Infrared Zone Side Burner G614-8500-01
DE 1 Electrode Set, Infrared Zone G614-0092-01
DF 1 Lid, Infrared Zone G501-0070-01
DG 1 Cooking Grate, Infrared Zone G525-0055-01
DH 2 Towel Bar G525-0029-01
DI 1 Side Shelf Table - Left G525-0700-01
DJ 1 Side Shelf Fascia - Left G525-1100-01
DK 1 Multi Spark™ Ignition Button G525-0028-01
DL 1 Infrared Grease Tray G614-0075-01
DM 1 Infrared Side Burner Wind
shield
G614-0073-01
EA 1 Cart Side Panel - Left G525-0018-01
EB 1 Cart Side Panel - Right G525-0019-01
EC 1 Bottom Shelf - LP G525-2600-01
ED 2 Wheel with Lock G515-0082-01
EE 2 Wheel G350-0024-01
EF 1 Left Door Assembly G525-6100-01
EG 1 Right Door Assembly G525-7100-01
EH 2 Door Handle G525-0025-01
EI 4 Door Magnet Assembly G439-0035-01
F1 1 Hardware pack G525-B009-01
F2 1 Assembly Manual G525-M009-01
F3 1 Safety and Care Manual G525-M005-02
F4 1 Bottom Shelf Weight G412-0030-01
F5 1 Tank Screw G505-0047-01

3
EXPLODED DIAGRAM (PROPANE)
FOR 85-3058-4 (G52509)
Hardware
Pack
Tank
Screw
Assembly
Manual
Safe Use
& Care
Manual
EXTRAS
F1 F5F2 F3
BF
DG
DL
DF
DB
DA
DE
DI
DC
DD
CPCO
DM
BJ
EB
CJ
BA1
DH
CH
CI
BK CD CA
CD
CC
CG
EG
EH
EC
EE
ED
F4
EF
EH
EA
CF2
CL
CF1
CQ
EI
EI
CN
BA2
BD
BL
BE
AB
AF
AC
AA
AD
AE
BI
DH
DJ DK
CB
CK
CM
BG
BH
CE1 CE2
BC BC
BB

4
PARTS LIST (NATURAL GAS) FOR 85-3059-2 (G52510)
Item No. Qty. Description Part No.
AA 1 Top lid G525-2000-01
AB 1 Lid Handle G525-0033-01
AC 1 Thermometer G512-0085-01
AD 2 Screw for Top Lid G433-0002-01
AE 2 Lid Bumper G508-0063-01
AF 1 Logo G418-0002-01
BA1 1 Burner Box Assembly G525-3100-02
BA2 1 Burner Box Surround G525-2200-01
BB 3 Main Burner G525-3800-01
BC 1 Carryover assembly G525-0003-01
BD 3 Flame Tamer G525-0015-01
BE 3 Cooking Grate,Burner Box G525-0016-01
BF 1 Warming Rack G525-0017-01
BG 1 Infrared Rotisserie Burner G525-2900-01
BH 1 Electrode Set, Rotisserie
Burner
G525-0046-01
BI 1 Wind Shield, Rotisserie Burner G525-0047-01
BJ 1 Match Holder G501-0068-01
BK 1 Rotisserie NG Valve G525-0049-01
BL 2 Lid Support Pin G525-0014-01
CA 1 Manifold Assembly - NG G525-6600-01
CB 1 Natural Gas Hose G501-0099-01
CC 1 Side Burner Valve - NG G525-0056-01
CD 2 Metal Hose G508-0024-01
CE1 1 Rotisserie Flexible Hose G601-0055-A1
CE2 1 Rotisserie NG orice G525-0050-01
CF1 1 Electronic Ignition Assembly G515-0030-03
CF2 1 Electronic Ignition Battery Cap G515-0030-01
CG 3 Electrode Set, Main Burner G525-0030-01
CH 5 Control Knob G525-0013-01
CI 5 Bezel, Control Knob G525-0012-01
CJ 1 Control Panel G525-0010-01
CK 1 Front Brace G525-5000-01
CL 1 Grease Tray G350-4400-01
CM 1 Upper Back Panel G525-0021-01
CN 1 Heat Shield G525-0022-01
CO 1Left Track G515-0024-01
CP 1 Right Track G515-0025-01
CQ 1 Lower Back Panel G525-0052-01
Item No. Qty. Description Part No.
DA 1 Side Shelf Table - Right G525-0600-01
DB 1 Side Shelf Fascia - Right G525-3900-01
DC 1 Infrared Support Frame G525-6700-01
DD 1 Infrared Zone Side Burner G614-8500-01
DE 1 Electrode Set, Infrared Zone G614-0092-01
DF 1 Lid, Infrared Zone G501-0070-01
DG 1 Cooking Grate, Infrared Zone G525-0055-01
DH 2 Towel Bar G525-0029-01
DI 1 Side Shelf Table - Left G525-0700-01
DJ 1 Side Shelf Fascia - Left G525-1100-01
DK 1 Multi Spark™ Ignition Button G525-0028-01
DL 1 Infrared Grease Tray G614-0075-01
DM 1 Infrared Side Burner Wind
shield
G614-0073-01
EA 1 Cart Side Panel - Left G525-0018-01
EB 1 Cart Side Panel - Right G525-0019-01
EC 1 Bottom Shelf - NG G525-3700-01
ED 2 Wheel with Lock G515-0082-01
EE 2 Wheel G350-0024-01
EF 1 Left Door Assembly G525-6100-01
EG 1 Right Door Assembly G525-7100-01
EH 2 Door Handle G525-0025-01
EI 4 Door Magnet Assembly G439-0035-01
F1 1 Hardware pack G525-B009-01
F2 1 Assembly Manual G525-M009-01
F3 1 Safety and Care Manual G525-M005-02
F4 1 Bottom Shelf Weight G412-0030-01

5
BF
DG
DL
DF
CB
DB
DA
DE
DC
DD
CPCO
DM
BJ
CJ
BA1
DH
CH
CI
BK CD CA
CD
CC
CG
EG
EH
EE
ED
F4
EF
EH
EA
CF2
CL
CF1
CQ
EI
EI
CN
BA2
BD
AB
AF
AC
AA
AD
AE
BI
DH
DJ DK
CK
CM
BG
BH
CE1 CE2
BC BC
BB
EXPLODED DIAGRAM (NATURAL GAS)
FOR 85-3059-2 (G52510)
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
EXTRAS
F1 F2 F3
DI
EB
EC
BL
BE

6
Separate the 2 different types of wheels, 2
Locking Wheels (ED) and 2 Regular Wheels
(EE).
Insert the U Pin (#16) into one of the Regular
Wheels (EE), as shown in image B. Attach the
Regular Wheel (EE) to the front of the Bottom
Shelf (EC), and use the U Pin (#16) to secure
and tighten.
Repeat for remaining 3 Wheels (EE & ED).
NOTE: Regular Wheels (EE) need to be
assembled to the front of the Bottom
Shelf (EC), and Wheels with Lock (ED)
need to be assembled to the back of
the Bottom Shelf (EC), as shown in
image A.
6
X 1
YOU WILL NEED:
1.
2.
Back view
Front view
Close up
Close up
ED
EE
EE
EB
EA
EB
16
EC
EC
16
B
B
A
A
ASSEMBLY INSTRUCTIONS
EC
a. Ensure that the wheels are firmly locked in
the “ON” position before continuing.
b. Assemble the Left Cart Side Panel (EA) and
the Right Cart Side Panel (EB) to the Bottom
Shelf (EC)
6
X 6 X 6 X 6
YOU WILL NEED:
3 5 6

7
ASSEMBLY INSTRUCTIONS
Attach the Front Brace (CK) to the Left and
Right Cart Side Panels (EA and EB).
TIP: One person should align the left side,
while the second person assembles the
right side.
6
X 2 X 2 X 2
YOU WILL NEED:
3.
Back view
Close up
CK
EA
1 5 6
B
CK
EA
EB
A
c. Assemble the Lower Back Panel (CQ)
to the Left Cart Side Panel (EA) and Right
Cart Side Panel (EB).
2.
C
EA
CQ
EB
EC
CQ
6
X 4 X 4 X 4
YOU WILL NEED:
3 5 6

8
ASSEMBLY INSTRUCTIONS
Front view
C
c. Assemble the front of the Burner Box
Assembly (A and B) to the Front Brace (CK),
as shown.
b. Assemble Burner Box Assembly (A and B) to
Cart Side Panels (EA and EB), as shown.
Back view
6
6
X 4
X 2
X 4
X 2
X 4
X 2
YOU WILL NEED:
YOU WILL NEED:
3
1
5
5
6
6
EB
EA
EB
EA
B
A+B
CK
4. THIS STEP REQUIRES 3 OR MORE
PEOPLE. DO NOT ATTEMPT ALONE.
EXTREMELY HEAVY.
a. Position the Top Lid and Burner Box
Assembly (A and B) onto Cart Assembly (C),
as shown.
Close up, left side view
A
C
A+B

9
ASSEMBLY INSTRUCTIONS
Attach the Upper Back Panel (CM) to both the
Left and Right Side Panels (EA and EB).
Only install hardware in the bottom portion
of the back panel, as shown in figure B.
DO NOT TIGHTEN SCREWS UNTIL SIDE
SHELF HAS BEEN INSTALLED.
5.
Back view
6
X 2 X 2 X 2
YOU WILL NEED:
1 5 6
Close up
EA
CM
EB
EA
CM
B
A
6. a. Open the Lid. Assemble the Left Side Shelf
Assembly (DI and DJ) to the Cart Assembly
by inserting the Side Shelf Tabs into holes on
the Cart Assembly (figure A).
b. Secure using hardware, as shown in figure B,
C & D.
Front, left side view
Front, left side view
B
DI
BA
A1
A1
B2
B2 A1 B2
6 6
X 2 X 2X 2 X 2
YOU WILL NEED:
2 67 4
DI
DJ
A
BA

10
ASSEMBLY INSTRUCTIONS
DJ
BK
a. Remove the hardware that is pre-assembled
to the Rotisserie Valve (BK) as shown in figure
A.
b. Insert the rotisserie burner valve stem through
the rear of the Left Side Shelf Fascia (DJ), and
assemble using the hardware removed.
c. Assemble the Control Knob (#15) to the
Rotisserie Valve (BK).
6
X 1
YOU WILL NEED:
15
Front, left side view
Front, left side view
A
BK 15
DJ
B
6. 6
X 1 X 1 X 1
YOU WILL NEED:
1 5 6
6
X 2X 2
YOU WILL NEED:
1113
View under left side shelf
C
DI
BA
DJ
View under left side shelf
D
DI
BA DJ
7.

11
ASSEMBLY INSTRUCTIONS
8.
Rear, left side view
Rear, left side view
a. Insert the Towel Bar (DH) into the connection
point on the Control Panel (CJ) and turn
counterclockwise towards the rear of the
BBQ. (figure A)
b. Assemble the Towel Bar (DH) to the Left Side
Shelf Table (DI), as shown in figure B.
A
CJ
DH
DI
X 1 X 1 X 1
YOU WILL NEED:
3 5 6
CJ
B
DH
DJ
DI
c. Attach the two Ignition Button wires to the
Electronic Ignition Button (DK), as shown in
figure C.
View under Left Side Shelf
DJ
DK
C

12
View under right side shelf (back)
View under right side shelf (front)
C
D
BA
BA
DA
DC
DB
6
X 1 X 1 X 1
YOU WILL NEED:
1 5 6
6
X 2X 2
YOU WILL NEED:
1113
Front, right side view
View inside burner box
B
DA
BA
A1
A1 B2
B2
a. Open the Lid. Assemble the Right Side Shelf
Assembly (DA and DB) to the Cart Assembly
by inserting the Side Shelf Tabs into the holes
on the Cart Assembly (figure A).
b. Secure using hardware, as shown in figure B,
C & D.
A1 B2
6 6
X 2 X 2X 2 X 2
YOU WILL NEED:
2 47 6
DA
DB
BA
A
ASSEMBLY INSTRUCTIONS
9.

13
ASSEMBLY INSTRUCTIONS
10.
Front, right side view
Front, right side view
a. Remove the hardware that is pre-assembled
to the Side Burner Valve Bracket (CC), as
shown in figure A.
b. Insert the Side Burner Valve Stem (CC)
through the rear of the right side shelf fascia
(DB), and assemble using the hardware
removed.
c. Assemble the Side Burner Control Knob
(#15) to the Side Burner Valve (CC) (figure B).
A
B
DB
CC
DB
15
CC
6
X 1
YOU WILL NEED:
15
11.
a. Assemble the Infrared Side Burner Wind
Shield (DM) to the Infrared Support Frame
(DC), as shown in figure A and B.
DM
DC
DC
B
A
6
X 2
YOU WILL NEED:
13
DM

14
b. Position the Infrared Zone Side Burner (DD)
through the opening in the Infrared Support
Frame (DC).
C
DD
DC
ASSEMBLY INSTRUCTIONS
11.
c. Make sure that the Infrared Zone Side Burner
(DD) engages the Side Burner Valve (CC) gas
jet, as shown in figure D.
D
14
X 1
YOU WILL NEED:
d. Assemble the Infrared Zone Side Burner (DD)
to the Infrared Zone Support Frame (DC), at
the 2 points indicated in figure E.
e. Feed the Infrared Zone Electrode wire (DE)
from underneath the Infrared Zone Side
Burner (DD), through the small opening on
the left side of the Infrared Zone Support
Frame (DC). Align and assemble the
electrode using the self tapping screw
provided, as shown in figure F.
E
F
6
X 2 X 2X 2 X 2
YOU WILL NEED:
9 1210 11
DE
DD
DC
DC
DD
CC DD

15
ASSEMBLY INSTRUCTIONS
11.
12.
f. Position the Infrared Zone Cooking Grate
(DG) on the Infrared Zone Support Frame
(DC).
G
DG
DC
g. Insert the Infrared Grease Tray (DL) into the
back of the Infrared Zone Support Frame
(DC), as shown.
HDC DL
CJ
DH
Assemble the Towel Bar (DH) to the Control
Panel (CJ) and Left Side Shelf (DB), as shown
in figure A & B.
Front, right side view
Right side view
A
6
X 1 X 1 X 1
YOU WILL NEED:
3 5 6
B
DH
CJ
DB
B
B

16
ASSEMBLY INSTRUCTIONS
13. a. Remove the Electronic Ignition Battery Cap
(CF2) and the plastic nut from the Electronic
Ignition Assembly (CF1).
b. Feed the Electronic Ignition Assembly (CF1)
through the opening in the Right Cart Side
Panel (EA) and secure using the nut.
c. Insert one “AA” battery into the battery
compartment with the positive end facing
outward, as shown. Secure using the
Electronic Ignition Battery Cap (CF2).
TIP: The Electrode Set, Main Burner (CG), the
Electrode Wire, Infrared Zone (DE), and
the Electrode Wire, Rotisserie Burner (BH)
can be found attached to the Control
Panel (CJ) heat shield, as shown.
d. Insert the three Electrode Set, Main Burner
wires (CG) into the Electronic Ignition
Assembly (CF1), as shown in figure D.
NOTE: All main burner, Infrared Zone side
burner and rotisserie burner electrode
wire connection points are the same
size.
C
CG
CF1
D
CJ
EA
EA
CF2
CF2
-
+
CF1
A
B

17
Back view
A
Close up
CM
CN
a. Position the Heat Shield (CN) into the two
hooks located on the bottom of the Upper
Back Panel (CM), as shown in figure A.
CM
CN
ASSEMBLY INSTRUCTIONS
14.
13. e. Insert the Electrode Wire, Infrared Zone (DE)
and the Electrode Wire, Rotisserie Burner
(BH) into the Electronic Ignition Assembly
(CF1), as shown in figure E.
f. Insert the two Electronic Ignition Button (DK)
wires into the Electronic Ignition Assembly
(CF1), as shown in figure F.
CG
DE
DK
DK
BH
CF1
F
CG
DE
BH
CF1
E

18
ASSEMBLY INSTRUCTIONS
14.
15. a. Assemble the Left and Right Tracks (CO and
CP) for the Grease Tray (CL), as shown in
figure A-C.
b. Both the Left and Right Tracks (CO and CP)
should be inserted into the two clips located
on the Upper Back Panel (CM), as shown in
figure B.
A
CP
CO CM
Close up, back
Front view
B
CM
CP
CO
Front view
B
Close up
CN
CK
13
X 2
YOU WILL NEED:
CN
CK
b. Assemble the Heat Shield (CN) to the bottom
of the Front Brace (CK), as shown in figure B.