Cuisinart Gourmet 600 User manual

Manual Revision #: 28112011 PD
ASSEMBLY
MANUAL
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support, please call 1-800-309-3452.
www.cuisinartbbqs.com
LIMITED 5-YEAR WARRANTY
Cuisinart®Gourmet 600 85-3054-2 (G41801) Propane
85-3055-0 (G41802) Natural Gas

2 1
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
1-800-309-3452
HEAVY ARTICLE NEEDS 2 TO LIFT
Tools Needed for Assembly
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
• Rubber Mallot
Before assembling the barbecue, read
these instructions carefully.
Assemble the barbecue on a at, clean surface.
Grill is heavy.
Note: Do not fully tighten all the nuts
during this initial stage
HARDWARE PACK
1/4”-20UNCX13 Screw
X 16
Φ7 Washer
X 24
1/4”-20UNCX38 Screw
X 8
ST4.2X10 Tapping Screw
X 10
U Pin
X 1
Φ7 Lock Washer
X 24
φ5 Washer
X 4
1 2 3
4 5 6
7
No. Description Part Number Qty.
1 1/4"-20UNCX13 Screw 20120-13013-250 16
2 1/4"-20UNCX38 Screw 20120-13038-250 8
3Φ7 Lock Washer 41400-07000-250 24
4Φ7 Washer 40300-07000-250 24
5ST4.2X10 Tapping Screw 22500-42010-137 10
6φ5 Washer 40300-05000-250 4
7 U Pin G350-0026-9000 1
Sharp edges. Wear gloves when assembling
your grill.
Read and follow all safety statements,
assembly instructions, use and care directions
before attempting to assemble and cook.
Failure to follow all of the Manufacturer’s
instructions could result in hazardous fires,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully prior
to operation of barbecue, even if grill was dealer
assembled. Do not try lighting this BBQ without
reading the Lighting Instructions section of the
Safety and Care Manual that accompanies this
grill.
This manual should be kept with the BBQ at
all times.
CAUTION DANGER
DANGER
CAUTION
WARNING
INSTALLER OR
ASSEMBLER/CONSUMER
1. If you smell Gas:
a. Shut off gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department
2. Do not store or use gasoline or other
flammable liquids or vapours in the vicinity of
this or any other appliance.
3. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
1. Do not store or use gasoline or other
flammable liquids or vapours in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.cuisinartbbqs.com
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CUISINART®CUSTOMER CARE HOTLINE

2 3
EXPLODED DIAGRAM (PROPANE)
FOR 85-3054-2 (G41801)
PARTS LIST (PROPANE) FOR 85-3054-2 (G41801)
BE
AD AE AF
AA
BC
CE
CC
BD
DC
DA
BA
BB2
CF
DB
CH
EA
CK
ED
EB
EC
DF
BH
CD1
DE
BB1
DC
CG
CD2
DD
CA
EE EF
CI
BG
BF
AC
AG
AB
CB
CJ
Hardware
Pack
Tank
Screw
Assembly
Manual
Safe Use
& Care
Manual
EXTRAS
F1 F4F2 F3
Item No. Qty. Description Part No.
AA 1 Top Lid G418-2000-01
AB 1 Lid Handle G412-0035-01
AC 1 Thermometer G512-0085-01
AD 2 Screw for Top Lid G501-0005-02
AE 2 Lid Bumper, Front G508-0063-01
AF 2 Lid Bumper, Back G501-0066-01
AG 1 Logo Plate G418-0002-01
BA 1 Burner Box Assembly G418-4000-01
BB1 2 Main Burner - A G413-5000-01
BB2 1 Main Burner - B G412-3800-01
BC 2 Carryover Assembly G413-0004-01
BD 3 Flame Tamer G413-0036-01
BE 2 Cooking Grate G412-0028-01
BF 1 Warming Rack G413-0002-01
BG 1 Upper Back Panel G418-0011-01
BH 1 Match holder G608-0019-01
CA 1 Manifold Assembly, LP G418-6000-01
CB 1 Regulator G606-0008-01
CC 3 Control Knob G525-0013-01
CD1 1 Electronic Ignition Assembly G522-00A5-02
CD2 1 Electronic Ignition Battery Cap G515-0030-01
CE 3 Electrode Set, Main Burner G418-0007-01
CF 1 Control Panel G418-0005-01
CG 1 Heat Shield G418-0008-01
CH 1 Grease Tray G418-0700-01
CI 1 Grease Cup G416-0015-01
CJ 3 Bezel, Control Knob G525-0012-01
CK 1 Front Brace G418-0009-01
Item No. Qty. Description Part No.
DA 1 Side Shelf Table, Left G525-0700-01
DB 1 Side Shelf Fascia, Left G418-0600-01
DC 2 Towel Bar G525-0029-01
DD 1 Electronic Ignition Button G525-0028-01
DE 1 Side Shelf Table, Right G418-0900-01
DF 1 Side Shelf Fascia, Right G418-1000-01
EA 1 Left Cart Side Panel G525-0018-01
EB 1 Right Cart Side Panel G525-0019-01
EC 1 Front Panel G418-0010-01
ED 1 Bottom Shelf, LP G418-0500-01
EE 2 Locking Wheel G350-0023-01
EF 2 Wheel G350-0024-01
F1 1 Hardware Pack G418-B001-01
F2 1 Assembly Manual G418-M001-01
F3 1 Safe Use and Care Manual G418-M001-02
F4 1 Tank Screw G505-0047-01

4 5
BE
AD AE AF
AA
BC
CE
CC
BD
DC
DA BA
BB2
CF
DB
CH
EA
CK
ED
EB
EC
DF
BH
CD1
DE
BB1
DC
CG
CB
CD2
DD
CA
EE EF
CI
BG
BF
AC
AG
AB
CJ
EXPLODED DIAGRAM (NATURAL GAS)
FOR 85-3055-0 (G41802)
PARTS LIST (NATURAL GAS) FOR 85-3055-0 (G41802)
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
EXTRAS
F1 F2 F3
Item No. Qty. Description Part No.
AA 1 Top Lid G418-2000-01
AB 1 Lid Handle G412-0035-01
AC 1 Thermometer G512-0085-01
AD 2 Screw for Top Lid G501-0005-02
AE 2 Lid Bumper, Front G508-0063-01
AF 2 Lid Bumper, Back G501-0066-01
AG 1 Logo Plate G418-0002-01
BA 1 Burner Box Assembly G418-4000-01
BB1 2 Main Burner - A G413-5000-01
BB2 1 Main Burner - B G412-3800-01
BC 2 Carryover Assembly G413-0004-01
BD 3 Flame Tamer G413-0036-01
BE 2 Cooking Grate G412-0028-01
BF 1 Warming Rack G413-0002-01
BG 1 Upper Back Panel G418-0011-01
BH 1 Match holder G608-0019-01
CA 1 Manifold assembly, NG G418-2200-01
CB 1 Natural gas Hose G501-0099-01
CC 3 Control Knob G525-0013-01
CD1 1 Electronic Ignition Assembly G522-00A5-02
CD2 1 Electronic Ignition Battery Cap G515-0030-01
CE 3 Electrode Set, Main Burner G418-0007-01
CF 1 Control Panel G418-0005-01
CG 1 Heat shield G418-0008-01
CH 1 Grease Tray G418-0700-01
CI 1 Grease Cup G416-0015-01
CJ 3 Bezel, Control Knob G525-0012-01
CK 1 Front Brace G418-0009-01
Item No. Qty. Description Part No.
DA 1 Side Shelf Table, Left G525-0700-01
DB 1 Side Shelf Fascia, Left G418-0600-01
DC 2 Towel Bar G525-0029-01
DD 1 Electronic Ignition Button G525-0028-01
DE 1 Side Shelf Table, Right G418-0900-01
DF 1 Side Shelf Fascia, Right G418-1000-01
EA 1 Left Cart Side Panel G525-0018-01
EB 1 Right Cart Side Panel G525-0019-01
EC 1 Front Panel G418-0010-01
ED 1 Bottom Shelf, NG G418-0800-01
EE 2 Locking Wheel G350-0023-01
EF 2 Wheel G350-0024-01
F1 1 Hardware Pack G418-B001-01
F2 1 Assembly Manual G418-M001-01
F3 1 Safe Use and Care Manual G418-M001-02

6 7
Separate the 2 different types of wheels: 2
Locking Wheels (EE) and 2 regular Wheels (EF).
Insert the U Pin (#7) into one of the regular
Wheels (EF), as shown in image B. Attach the
regular Wheel (EF) to the front of the Bottom
Shelf (ED), and use the U Pin (#7) to secure and
tighten.
Repeat for remaining 3 wheels (EE & EF).
NOTE: Regular Wheels (EF) need to be
assembled to the front of the Bottom
Shelf (ED), and Wheels with Lock (EE)
need to be assembled to the back of
the Bottom Shelf (ED), as shown in
image A.
Attach the Front Brace (CK) to the Left and
Right Cart Side Panels (EA and EB).
TIP: One person should align the left side,
while the second person assembles the
right side.
Ensure that the Wheels are rmly locked in the
“ON” position before continuing.
Assemble the Left Cart Side Panel (EA) and the
Right Cart Side Panel (EB) to the Bottom Shelf
(ED).
6
6
6
6
X 1
X 4
X 6
X 2
X 6
X 2
X 6
X 2
YOU WILL NEED:
YOU WILL NEED:
YOU WILL NEED:
YOU WILL NEED:
1. 3.
2.
Back view Back view
Front view
Front view
Back view
Close up Close up
Close up
EE
EF
CK
CK
CK
EC
EA
EF
ED
EA
EB EC
EA
EA
EA
EA
EB
EB
ED
#7
EB
ED
ED
7
5
1
2
3
3
4
4
BB
B
AA
A
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
Attach the Front Panel (EC) to the Left and
Right Cart Side Panels (EA & EB), as shown.
4.

8 9
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
5. THIS STEP REQUIRES 3 OR MORE
PEOPLE. DO NOT ATTEMPT ALONE.
EXTREMELY HEAVY.
a. Position the Top Lid and Burner Box
Assembly (A and B) onto the Cart Assembly
(C), as shown.
c. Assemble the front of the Burner Box
Assembly (A and B) to the Front Brace (CK),
as shown.
TIP: One person should align the Front
Brace (CK) from inside the cart, while
the other person completes the
hardware assembly from the outside.
b. Assemble Burner Box Assembly (A and B)
the Left and Right Cart Side Panels (EA and
EB), as shown.
6
6
X 2
X 2
X 2
X 2
X 2
YOU WILL NEED:
YOU WILL NEED:
6.
Front, left side view
View under left side shelf
Back view, right side assembly
Front view
View under left side shelf
DA
BA
DB
1
5
3
6
4
A
B
B
C
b. Secure using hardware, as shown in gure B
and C.
a. Open the lid. Assemble the Left Side Shelf
(DA and DB) to the Cart Assembly by inserting
the Side Shelf tabs into the holes on the Cart
Assembly (gure A).
A
C
C
A+B
A+B
A+B
EB EA
CK
6
6
X 4
X 2
X 4
X 2
X 4
X 2
YOU WILL NEED:
YOU WILL NEED:
1
2
3
3
4
4
DA
DA
BA
BA
DB
DB

10 11
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
7.
View under left side shelf
View under right side shelf
View under right side shelf
DA
DB
BA
DB
DE
BA
DA
DD
DF
DC
DC
DF
DE
CF
a. Assemble the Towel Bar (DC) to the Control
Panel (CF) and Left Side Shelf Table (DA), as
shown in gure A & B.
B
C
B
A
a. Open the lid. Assemble the Right Side
Shelf (DE and DF) to the Cart Assembly by
inserting the Side Shelf tabs into the holes on
the Cart Assembly, as shown in gure A.
8.
C
b. Attach the two Ignition Button wires to the
Electronic Ignition Button (DD), as shown in
gure C.
b. Secure using hardware, as shown in gure B
and C.
6
6
X 1
X 2
X 1
X 2
X 1
X 2
YOU WILL NEED:
YOU WILL NEED:
1
1
3
3
4
4
6
X 2 X 2
YOU WILL NEED:
5 6
A
BA
DF
DE

12 13
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
9.
Right side view
Right side view
Back View
Close up, left side view
CF
Attach the Upper Back Panel (BG) to both the
Left and Right Cart Side Panels (EA and EB).
10.
11.
BG
EB
EA
A
BDE
BA
EA
DC
DE
DC 6
X 1 X 1 X 1
YOU WILL NEED:
1 3 4
Assemble the Towel Bar (DC) to the Control
Panel (CF) and Right Side Shelf Table (DE), as
shown in gure A and B.
6
X 4 X 4 X 4
YOU WILL NEED:
2 3 4
Back view
Front view
Back view
A
B
C
a. Place the Heat Shield (CG) into the two
grooves on the Front Brace (CK), as shown
in gure B.
b. Attach the Heat Shield (CG) to the Upper
Back Panel (BG) by using the self tapping
screws, as shown in gure C.
BG
CG
BG
CG
CK
CG
6
X 2
YOU WILL NEED:
5

14 15
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
12. 13. a. Insert the Grease Tray (CH) into the opening
in the Upper Back Panel (BG), making sure to
engage tracks located under the Burner Box
Assembly (BA).
b. Place the Grease Cup (CI) onto the tracks
located on the underside of the Grease Tray
(CH).
CAUTION: Be careful when removing
the Grease Tray (CH) and the Grease
Cup (CI). When in position, the Grease
Cup (CI) will sit recessed under the
burner box (BA).
Back view
A
CH
CI
BG
a. Place the Flame Tamers (BD) into the Burner
Box (BA).
b. Place the Cooking Grates (BE) into the
Burner Box (BA), as shown.
14 .
A
B
BD
BE
BA
BA
a. Remove the Electronic Ignition Battery Cap
(CD2) and the plastic nut from the Electronic
Ignition Box (CD1).
b. Feed the Electronic Ignition Assembly (CD1)
through the opening in the Left Cart Side
Panel (EA) and secure using the nut.
B
CD1
CD2 +-
A
C
D
E
CF
CE
TIP: The Electrode Set, Main Burner (CE) wires
can be found attached to the Control
Panel heat shield (CF), as shown.
d. Insert the three Electrode Set, Main Burner
(CE) wires into the Electronic Ignition
Assembly (CD1), as shown in gure D.
e. Insert the two Electronic Ignition Button (DD)
wires into the Electronic Ignition Assembly
(CD1), as shown in gure E.
CE
CE
DD
CD1
CD1
CD2
EA
CD1
c. Insert one “AA” battery into the battery
compartment with the positive end facing
outward, as shown. Secure using the
Electronic Ignition Battery Cap (CD2).

16 17
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
14.
15.
BF
C
c. Place Warming Rack (BF) onto Burner Box
(BA) by inserting the three positioning rods
into the rear panel of the Burner Box (BA),
as shown.
FOR PROPANE MODELS ONLY.
For natural gas models, follow step 16.
a. Position the Regulator hose (CB) through the
hole in the Right Cart Side Panel (EB).
b. Position the 20 lb propane tank onto the
bottom shelf (ED), and secure using the
bolt (F4) (already attached) located on the
underside of the bottom shelf, as shown in
gure B.
c. Attach the Regulator coupling nut (CB) to
the LP cylinder valve. Be careful not to cross
thread. Hand tighten only.
d. Perform leak test. See page 4 of the
Cuisinart® Safety & Care Manual.
ATTENTION: For your families safety,
do not attempt to light this BBQ until
you have reviewed pages 4-8 of the
Cuisinart® Safety and Care Manual.
All Safety and Leak test MUST BE
PERFORMED BY THE END USER,
prior to lighting this BBQ.
WARNING Do not store extra
propane tanks within BBQ cart.
EC
A
B
FOR NATURAL GAS MODEL ONLY.
a. Attach the Natural Gas Hose (CB) to the
Manifold Assembly (CA), as shown.
b. Perform Leak Test. See page 6 of the
Cuisinart® Safety and Care Manual.
16 .
ATTENTION: In order to complete
installation of your Natural Gas BBQ a
1/2” or 3/8” adapter may be required to
connect your BBQ’s Natural Gas hose
to your home gas supply. Contact your
Natural Gas supplier to purchase the
necessary part.
View under right side shelf
ED
ED
CB
EB
BA
CA
CB
F4