Cuisinart Gourmet INFRARED 800 User manual

Manual Revision #: 02042012 PD
ASSEMBLY
MANUAL
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support, please call 1-800-309-3452.
www.cuisinartbbqs.com
LIMITED 5-YEAR WARRANTY
Cuisinart®Gourmet INFRARED 800 85-3058-4 (G52503) Propane
85-3059-2 (G52504) Natural Gas

2 1
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
1-800-309-3452
HEAVY ARTICLE NEEDS 2 TO LIFT
Tools Needed for Assembly
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
• Rubber Mallot
Before assembling the barbecue, read
these instructions carefully.
Assemble the barbecue on a at, clean surface.
Grill is heavy.
Note: Do not fully tighten all the nuts
during this initial stage
HARDWARE PACK
Sharp edges. Wear gloves when assembling
your grill.
Read and follow all safety statements,
assembly instructions, use and care directions
before attempting to assemble and cook.
Failure to follow all of the Manufacturer’s
instructions could result in hazardous fires,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully prior
to operation of barbecue, even if grill was dealer
assembled. Do not try lighting this BBQ without
reading the Lighting Instructions section of the
Safety and Care Manual that accompanies this
grill.
This manual should be kept with the BBQ at
all times.
CAUTION DANGER
DANGER
CAUTION
WARNING
INSTALLER OR
ASSEMBLER/CONSUMER
1. If you smell Gas:
a. Shut off gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department
2. Do not store or use gasoline or other
flammable liquids or vapours in the vicinity of
this or any other appliance.
3. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
1. Do not store or use gasoline or other
flammable liquids or vapours in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.cuisinartbbqs.com
THIS BARBECUE IS FOR OUTDOOR USE ONLY
1/4-20UNCx38 Screw
X 8
φ7 Lock Washer
X 20
NO.10-24UNCx10 Screw
X 4
NO.8-32UNCx10 Screw
X 4
ST4.2x10 Tapping Screw
X 10
1/4” Nut
X 4
NO.10-24UNCx30 Screw
X 2
NO.10-24UNC Nut
X 2
NO.8-32UNC Nut
X 4
U Pin
X 1
1/4-20UNCx18 Screw
X 4
φ7 Washer
X 24
φ5 Lock Washer
X 4
φ4 Lock Washer
X 4
ST4.2x20 Tapping Screw
X 1
1/4-20UNCx13 Screw
X 12
φ7 Fiber Washer
X 4
φ5 Washer
X 8
φ4 Washer
X 4
Control Knob
X 2
1
5
9
13
17
2
6
10
14
18
3
7
11
15
19
4
8
12
16
20
No. Description Part Number Qty.
1 1/4-20UNCx38 Screw 20120-13038-250 8
2 1/4-20UNCx18 Screw 20120-13018-250 4
3 1/4-20UNCx13 Screw 20120-13013-250 12
4 1/4" Nut 30220-13000-250 4
5φ7 Lock Washer 41400-07000-250 20
6φ7 Washer 40300-07000-250 24
7φ7 Fiber Washer G501-0054-9100 4
8 NO.10-24UNCx30 Screw 20324-10030-250 2
9 NO.10-24UNCx10 Screw 20124-10010-250 4
10 φ5 Lock Washer 41400-05000-250 4
11 φ5 Washer 40300-05000-250 8
12 NO.10-24UNC Nut 30224-10000-250 2
13 NO.8-32UNCx10 Screw 20132-08010-250 4
14 φ4 Lock Washer 41400-04000-250 4
15 φ4 Washer 40300-04000-250 4
16 NO.8-32UNC Nut 30232-08000-250 4
17 ST4.2x10 Tapping Screw 22500-42010-137 10
18 ST4.2x20 Tapping Screw 22500-42020-137 1
19 Control Knob G525-0013-9000 2
20 U Pin G350-0026-9000 1
Caution:
Sheet metal can cause injury. Wear gloves when installing this grill.
CUISINART®CUSTOMER CARE HOTLINE

2 3
Item No. Qty. Description Part No.
AA 1 Top lid G525-2000-01
AB 1 Lid Handle G525-0033-01
AC 1 Thermometer G512-0085-01
AD 2 Screw for Top Lid G433-0002-01
AE 2 Lid Bumper G508-0063-01
AF 1 Logo G418-0002-01
BA1 1 Burner Box Assembly G525-3100-02
BA2 1 Burner Box Surround G525-2200-01
BB 3 Main Burner G525-3800-01
BC 1 Carryover Assembly G525-0003-01
BD 3 Flame Tamer G525-0015-01
BE 3 Cooking Grate G525-0016-01
BF 1 Warming Rack G525-0017-01
BG 1 Infrared Rotisserie Burner G525-2900-01
BH 1 Electrode Set, Rotisserie
Burner
G525-0046-01
BI 1 Wind Shield, Rotisserie Burner G525-0047-01
BJ 1 Match Holder G501-0068-01
BK 1 Rotisserie LP Valve G525-0042-01
BL 2 Lid Support Pin G525-0014-01
CA 1 Manifold Assembly - LP G525-2400-01
CB 1 Regulator G606-0008-01
CC 1 Side Burner Valve - LP G525-0041-01
CD 2 Metal Hose G508-0024-01
CE1 1 Rotisserie Flexible Hose G601-0055-A1
CE2 1 Rotisserie LP Orice G525-0032-01
CF1 1 Electronic Ignition Assembly G515-0030-03
CF2 1 Electronic Ignition Battery Cap G515-0030-01
CG 3 Electrode Set, Main Burner G525-0030-01
CH 5 Control Knob G525-0013-01
CI 5 Bezel, Control Knob G525-0012-01
CJ 1 Control Panel G525-0010-01
CK 1 Front Brace G525-5000-01
CL 1 Grease Tray G350-4400-01
CM 1 Upper Back Panel G525-0021-01
CN 1 Heat Shield G525-0022-01
CO 1Left Track G515-0024-01
CP 1 Right Track G515-0025-01
EXPLODED DIAGRAM (PROPANE)
FOR 85-3058-4 (G52503)
PARTS LIST (PROPANE) FOR 85-3058-4 (G52503)
BF
CD
BI
EH
EC
CF1
CM
CK
CB
CC
BL
BA2
DI
DB
DA
DL
DE
DD
EA
CO CP
EB
BJ
DG
DM
DN
DF
CJ
BA1
DC
EI
EI
CL
CF2
DH
F4
DK
DJ
CN
DH
EG
EH
BK CD CA
BH
CE1 CE2
BG
BC
BE
BD
BB
CG
BC
AE
AD
ED
EE
AA
AC
AF
AB
CH
CI
DO
EF
EK EJ
Hardware
Pack
Tank
Screw
Assembly
Manual
Safe Use
& Care
Manual
EXTRAS
F1 F5F2 F3
Item No. Qty. Description Part No.
DA 1 Side Shelf Table - Right G525-2700-01
DB 1 Side Shelf Fascia - Right G525-3900-01
DC 1 Infrared Support Frame G512-9200-01
DD 1 Infrared Zone Side Burner G614-8500-01
DE 1 Electrode Set, Infrared Zone G614-0092-01
DF 1 Lid, Infrared Zone G525-0045-01
DG 1 Cooking Grate, Infrared Zone G512-0060-01
DH 2 Towel Bar G525-0029-01
DI 1 Side Shelf Table - Left G525-2800-01
DJ 1 Side Shelf Fascia - Left G525-1100-01
DK 1 Electronic Ignition Button G525-0028-01
DL 1 Infrared Wind Shield G512-0077-01
DM 1 Infrared Grease Tray G614-0075-01
DN 1 Infrared Side Burner Wind
shield
G614-0073-01
DO 1 Lid Handle Infrared Zone G415-0058-01
EA 1 Cart Side Panel - Left G525-0018-01
EB 1 Cart Side Panel - Right G525-0019-01
EC 1 Bottom Shelf - LP G525-2600-01
ED 2 Wheel with Lock G515-0082-01
EE 2 Wheel G350-0024-01
EF 1 Left Door Assembly G525-6100-01
EG 1 Right Door Assembly G525-7100-01
EH 2 Door Handle G525-0025-01
EI 4 Door Magnet Assembly G439-0035-01
EJ 1 Left Support Bar G525-0038-01
EK 1 Right Support Bar G525-0039-01
F1 1 Hardware pack G525-B003-01
F2 1 Assembly Manual G525-M003-01
F3 1 Safe Use and Care Manual G525-M001-02
F4 1 Bottom Shelf Weight G412-0030-01
F5 1 Tank Screw G505-0047-01

4 5
EXPLODED DIAGRAM (NATURAL GAS)
FOR 85-3059-2 (G52504)
PARTS LIST (NATURAL GAS) FOR 85-3059-2 (G52504)
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
EXTRAS
F1 F2 F3
Item No. Qty. Description Part No.
AA 1 Top lid G525-2000-01
AB 1 Lid Handle G525-0033-01
AC 1 Thermometer G512-0085-01
AD 2 Screw for Top Lid G433-0002-01
AE 2 Lid Bumper G508-0063-01
AF 1 Logo G418-0002-01
BA1 1 Burner Box Assembly G525-3100-02
BA2 1 Burner Box Surround G525-2200-01
BB 3 Main Burner G525-3800-01
BC 1 Carryover Assembly G525-0003-01
BD 3 Flame Tamer G525-0015-01
BE 3 Cooking Grate G525-0016-01
BF 1 Warming Rack G525-0017-01
BG 1 Infrared Rotisserie Burner G525-2900-01
BH 1 Electrode Set, Rotisserie
Burner
G525-0046-01
BI 1 Wind Shield, Rotisserie Burner G525-0047-01
BJ 1 Match Holder G501-0068-01
BK 1 Rotisserie NG Valve G525-0049-01
BL 2 Lid Support Pin G525-0014-01
CA 1 Manifold Assembly - NG G525-1900-01
CB 1 Natural Gas Hose G501-0099-01
CC 1 Side Burner Valve - NG G525-0048-01
CD 2 Metal Hose G508-0024-01
CE1 1 Rotisserie Flexible Hose G601-0055-A1
CE2 1 Rotisserie NG orice G525-0050-01
CF1 1 Electronic Ignition Assembly G515-0030-03
CF2 1 Electronic Ignition Battery Cap G515-0030-01
CG 3 Electrode Set, Main Burner G525-0030-01
CH 5 Control Knob G525-0013-01
CI 5 Bezel, Control Knob G525-0012-01
CJ 1 Control Panel G525-0010-01
CK 1 Front Brace G525-5000-01
CL 1 Grease Tray G350-4400-01
CM 1 Upper Back Panel G525-0021-01
CN 1 Heat Shield G525-0022-01
CO 1Left Track G515-0024-01
CP 1 Right Track G515-0025-01
Item No. Qty. Description Part No.
DA 1 Side Shelf Table - Right G525-2700-01
DB 1 Side Shelf Fascia - Right G525-3900-01
DC 1 Infrared Support Frame G512-9200-01
DD 1 Infrared Zone Side Burner G614-8500-01
DE 1 Electrode Set, Infrared Zone G614-0092-01
DF 1 Lid, Infrared Zone G525-0045-01
DG 1 Cooking Grate, Infrared Zone G512-0060-01
DH 2 Towel Bar G525-0029-01
DI 1 Side Shelf Table - Left G525-2800-01
DJ 1 Side Shelf Fascia - Left G525-1100-01
DK 1 Electronic Ignition Button G525-0028-01
DL 1 Infrared Wind Shield G512-0077-01
DM 1 Infrared Grease Tray G614-0075-01
DN 1 Infrared Side Burner Wind
shield
G614-0073-01
DO 1 Lid Handle Infrared Zone G415-0058-01
EA 1 Cart Side Panel - Left G525-0018-01
EB 1 Cart Side Panel - Right G525-0019-01
EC 1 Bottom Shelf - NG G525-3700-01
ED 2 Wheel with Lock G515-0082-01
EE 2 Wheel G350-0024-01
EF 1 Left Door Assembly G525-6100-01
EG 1 Right Door Assembly G525-7100-01
EH 2 Door Handle G525-0025-01
EI 4 Door Magnet Assembly G439-0035-01
EJ 1 Left Support Bar G525-0038-01
EK 1 Right Support Bar G525-0039-01
F1 1 Hardware pack G525-B003-01
F2 1 Assembly Manual G525-M003-01
F3 1 Safe Use and Care Manual G525-M001-02
F4 1 Bottom Shelf Weight G412-0030-01
BF
CD
EH
EC
CF1
CM
CK
CC
BL
DI
DB
DA
DE
DD
EA
CO CP
EB
BJ
DG
DM
DN
DF
CJ
EI
EI
CL
CF2
DH
F4
EF
DK
DJ
CN
DH
EG
EH
BK CD CA
CE1 CE2
BC
BE
BD
BB
CG
BC
AE
AD
ED
EE
AA
AC
AF
AB
CH
CI
DO
CB
BI
BH
BG
BA2
BA1
DL
DC
EK EJ

6 7
Separate the 2 different types of wheels, 2
Locking Wheels (ED) and 2 Regular Wheels
(EE).
Insert the U Pin (#20) into one of the Regular
Wheels (EE), as shown in image B. Attach the
Regular Wheel (EE) to the front of the Bottom
Shelf (EC), and use the U Pin (#20) to secure
and tighten.
Repeat for remaining 3 Wheels (EE & ED).
NOTE: Regular Wheels (EE) need to be
assembled to the front of the Bottom
Shelf (EC), and Wheels with Lock (ED)
need to be assembled to the back of
the Bottom Shelf (EC), as shown in
image A.
Attach the Front Brace (CK) to the Left and
Right Cart Side Panels (EA and EB).
TIP: One person should align the left side,
while the second person assembles the
right side.
Ensure that the wheels are rmly locked in the
“ON” position before continuing.
Assemble the Left Cart Side Panel (EA) and the
Right Cart Side Panel (EB) to the Bottom Shelf
(EC).
6
6
6
X 1
X 6
X 2
X 6
X 2
X 6
X 2
YOU WILL NEED:
YOU WILL NEED:
YOU WILL NEED:
1. 3.
2.
Back view Back view
Front view
Close up Close up
Close up
ED
EE
CK
CK
EA
EE
EA
EB
EA
EB
20
EB
EC
EC
20
3
1
5
5
6
6
BB
B
AA
A
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
4. THIS STEP REQUIRES 3 OR MORE
PEOPLE. DO NOT ATTEMPT ALONE.
EXTREMELY HEAVY.
a. Position the Top Lid and Burner Box
Assembly (A and B) onto Cart Assembly (C),
as shown.
A
C
A+B
EC
Close up, left side view

8 9
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
4.
c. Assemble the front of the Burner Box
Assembly (A and B) to the Front Brace (CK),
as shown.
b. Assemble Burner Box Assembly (A and B) to
Cart Side Panels (EA and EB), as shown.
a. Open the Lid. Assemble the Left Side Shelf
Assembly (DI and DJ) to the Right Support
Bar (EK) and the Cart Assembly by inserting
the Side Shelf tabs into holes on the Cart
Assembly (gure A).
b. Secure using hardware, as shown in gure B,
C & D.
Attach the Upper Back Panel (CM) and the Left
and Right Support Bars (EJ and EK) to both the
Left and Right Cart Side Panels (EA and EB), as
shown in gure A.
Only install hardware in the bottom portion of
the Upper Back Panel (CM) and the Left and
Right Support Bars (EJ and EK), as shown in
gure B.
DO NOT TIGHTEN SCREWS UNTIL SIDE
SHELF HAS BEEN INSTALLED.
6.
5.
Front, left side view
Back view
Back view
Front view
DJ
BA
A
CEA EB
CK
6
6
6
6
X 4
X 2
X 1
X 2
X 4
X 2
X 1
X 2
X 4
X 2
X 1
X 2
YOU WILL NEED:
YOU WILL NEED:
YOU WILL NEED:
YOU WILL NEED:
3
1
1
1
5
5
5
5
6
6
6
6
Close up
DI
Front, left side view
B
DI
BA
A1
A1
B2
B2 A1 B2
6 6
X 2 X 2X 2 X 2
YOU WILL NEED:
2 67 4
6
X 2X 2
YOU WILL NEED:
1117
View under left side shelf
View under left side shelf
D
DI
BA DJ
EB EA
B
A+B
EK EA
CM
EJ
EB EA
EK
CM
B
A
C
DI
BA
DJ
EK

10 11
A1 B2
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
7.
DJ
DJ BK
BK
19
a. Remove the hardware that is pre-assembled
to the Rotisserie Valve (BK) as shown in gure
A.
b. Insert the rotisserie burner valve stem through
the rear of the Left Side Shelf Fascia (DJ), and
assemble using the hardware removed.
c. Assemble the Control Knob (#19) to the
Rotisserie Valve (BK).
8.
6
X 1
YOU WILL NEED:
19
Front, left side view
Front, left side view
Rear, left side view
Rear, left side view
a. Insert the Towel Bar (DH) into the connection
point on the Control Panel (CJ) and turn
counterclockwise towards the rear of the
BBQ. (gure A)
b. Assemble the Towel Bar (DH) to the Left Side
Shelf Table (DI), as shown in gure B.
A
B
A
CJ
DH
DI
6
X 1 X 1 X 1
YOU WILL NEED:
3 5 6
b. Attach the two Ignition Button wires to the
Electronic Ignition Button (DK), as shown in
gure C.
8.
9. Attach the Infrared Zone Lid (DF) to the Left
Side Shelf Table (DA).
DA
DA
DF
DF
A1
A1
A1
B2
B2
B2
6
X 4 X 4X 4 X 4
YOU WILL NEED:
13 1614 15
CJ
B
DH
DJ
DI
View under Left Side Shelf
DJ
DK
C
Close up

12 13
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
10.
Front, right side view Front, right side view
Front, right side view
View inside burner box
View under right side shelf
View under right side shelf
BA 11.
A
B
C
D
DA
BA
BA
a. Remove the hardware from the Infrared
Support Frame (DC).
b. Use the hardware to assemble the Infrared
Wind Shield (DL) onto the Infrared Support
Frame (DC).
DB
DA
EJ
BA A1
A1 B2
B2
DA
DC
DB
a. Open the lid. Assemble the Right Side Shelf
Assembly (DA and DB) to the Left Support
Bar (EJ) and the Cart Assembly by inserting
the Side Shelf tabs into the holes on the Cart
Assembly (gure A).
b. Secure using hardware, as shown in gure B,
C & D.
A
DC
A1 B2
6 6
X 2 X 2X 2 X 2
YOU WILL NEED:
2 47 6
6
X 1 X 1 X 1
YOU WILL NEED:
1 5 6
6
X 2X 2
YOU WILL NEED:
1117
12.
Front, right side view
Front, right side view
B
a. Remove the hardware that is pre-assembled
to the Side Burner Valve Bracket (CC), as
shown in gure A.
b. Insert the Side Burner Valve Stem (CC)
through the rear of the right side shelf fascia
(DB), and assemble using the hardware
removed.
c. Assemble the Side Burner Control Knob
(#19) to the Side Burner Valve (CC) (gure B).
A
B
DB
CC
DB
19
CC
6
X 1
YOU WILL NEED:
19
DL
DC

14 15
ASSEMBLY INSTRUCTIONS
13. 13.
a. Assemble the Infrared Side Burner Wind
Shield (DN) to the Infrared Support Frame
(DC), as shown in gure A and B.
c. Make sure that the Infrared Zone Side Burner
(DD) engages the Side Burner Valve (CC) gas
jet, as shown in gure D.
b. Position the Infrared Zone Side Burner (DD)
through the opening in the Infrared Support
Frame (DC).
DN
DC
DC
B
A
C
D
6
18
X 2
X 1
YOU WILL NEED:
YOU WILL NEED:
17
ASSEMBLY INSTRUCTIONS
d. Assemble the Infrared Zone Side Burner (DD)
to the Infrared Zone Support Frame (DC), at
the 2 points indicated in gure E.
e. Feed the Infrared Zone Electrode wire (DE)
from underneath the Infrared Zone Side
Burner (DD), through the small opening on
the left side of the Infrared Zone Support
Frame (DC). Align and assemble the
electrode using the self tapping screw
provided, as shown in gure F.
f. Position the Infrared Zone Cooking Grate
(DG) on the Infrared Zone Support Frame
(DC).
G
E
F
6
X 2 X 2X 2 X 2
YOU WILL NEED:
9 1210 11
DE
DD
DC
DC
DD
DG
DD
DC
CC DD
DC
DN

16 17
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
14.
DH
CJ
DH
CJ
DB
Assemble the Towel Bar (DH) to the Control
Panel (CJ) and Left Side Shelf (DB), as shown
in gure A & B.
B
Front, right side view
Right side view
A
B
6
X 1 X 1 X 1
YOU WILL NEED:
3 5 6
15.13. a. Remove the Electronic Ignition Battery Cap
(CF2) and the plastic nut from the Electronic
Ignition Assembly (CF1).
b. Feed the Electronic Ignition Assembly (CF1)
through the opening in the Right Cart Side
Panel (EA) and secure using the nut.
c. Insert one “AA” battery into the battery
compartment with the positive end facing
outward, as shown. Secure using the
Electronic Ignition Battery Cap (CF2).
TIP: The Electrode Set, Main Burner (CG), the
Electrode Wire, Infrared Zone (DE), and
the Electrode Wire, Rotisserie Burner (BH)
can be found attached to the Control
Panel (CJ) heat shield, as shown.
d. Insert the three Electrode Set, Main Burner
wires (CG) into the Electronic Ignition
Assembly (CF1), as shown in gure D.
NOTE: All main burner, Infrared Zone side
burner and rotisserie burner electrode
wire connection points are the same
size.
C
A
B
CF1
CF2
EA
CG
CF1
D
CF2
EA
-
+
CJ
g. Insert the Infrared Grease Tray (DM) into the
back of the Infrared Zone Support Frame
(DC), as shown.
H
DC DM