CULITEK TEKCB-24-NG/LP User manual

Gas Countertop
Char-Rock Charbroilers
A Professional Line of Commercial Cooking Equipment
Instruction Manual
CHARBROILERS
MODELS: TEKCB-24-NG/LP, TEKCB-36-NG/LP,
TEKCB-48-NG/LP
This manual contains important information regarding your Culitek unit. Please read this manual
thoroughly prior to equipment set-up, operation and maintenance. Failure to comply with regular
maintenance guidelines outlined in this manual may void the warranty.

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Dear customers and users：
Thank you for purchasing our products. In order to be able to better use
this product, please read these instructions carefully before any operation,
and follow the guide, to avoid any unnecessary trouble during using.
Please keep this instruction manual in a safe place for convenient
reference and operation.
This instruction manual is subject to any change without further notice,
and the manufacturer reserves the right of final interpretation.
The appliance is designed for commercial purposes, not for household
use.
A statement instructing the purchaser to post in a prominent location
instructions to be followed in the event the user smells gas. This
information shall be obtained by consulting the local gas supplier.
Gas Char-Rock Charbroilers
A Professional Line of Commercial Cooking Equipment

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Gas Char-Rock Countertop Charbroilers
The Installation, Operation and Maintenance Guide
Contents
1. Safety Protection ……………………………………………………3
2. Brief Introduction……………………………………………………3
3. Manufacturer's Authority and Responsibility …………………3
4. Parameter Specifications……………………………………………4
5. Transport and Storage ………………………………………………6
6. Installation and Debugging…………………………………………6
7. Safety Notices and Precautions……………………………………8
8. Operating Instructions………………………………………………9
9. Cleaning and Maintenance……………………………………………12
10. Troubleshooting ……………………………………………………14
11. Spare Parts……………………………………………………………15
12. Accessories List……………………………………………………18
Gas Char-Rock Charbroilers
A Professional Line of Commercial Cooking Equipment

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1. Safety Protection
Please make sure that the operator is an authorized and licensed technician
before you allow him/her to install and operate the products. Be sure to
strictly follow this instruction guide during installation and using. The
manufacturer is not responsible for any dangers or accidents caused by
improper operation or maintenance.
Do not store flammable or explosive objects around the product. Keep all
flammable and explosive objects at a safe distance away from the product
for normal use.
Place the product in a reasonable position. Regarding related matters of
gas, customer should execute the requirements of local gas supply sector;
If you smell a gas leak, turn off the gas valves immediately and call the
gas company;
The product should not be operated by those under 18 years of age, or those
with physical or mental disorders, or disabilities that lack the necessary
knowledge or experience unless with appropriate instructions and sufficient
safety.
2. Brief Instruction
The product is a series of gas char broilers in our company production,
which is novel designed, reasonable structured, convenient operated, durable
used, and convenient maintained. It's equipped with a high efficiency
stainless steel tubular burner and a pilot light, and convenient to ignite
the main fire burner. This is hotel, supermarket, western restaurant, noshery
and food industry's ideal barbecue product equipment.
3. Manufacture’s Authority and Responsibility
Banning of all or partial transformation to the products without the
manufacturer's explicit authorization.
Manufacturers refused to undertake responsibility to third parties as
the following reasons:
Not follow this instruction guidance and warning in using and testing;
Not in accordance with the requirements of technical parameters using this
product;
Incorrectly or irrationally using the product by untrained personnel;
Not obey the local law using this product;
Be repaired or changed by unauthorized technicians;
Gas Char-Rock Charbroilers
A Professional Line of Commercial Cooking Equipment

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Use the spare parts or accessories provided by non-manufacturers;
Accidents caused by force majeure;
Not strictly comply with related guide of instruction by any reason.
4. Parameter Specifications
4.1、Outline Dimensions(in)*
TEKCB-24-NG/LP
TEKCB-36-NG/LP
Gas Char-Rock Charbroilers
A Professional Line of Commercial Cooking Equipment

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TEKCB-48-NG/LP
4.2、Information of Gas Supply and Burner
The minimum supplied gas pressure regulator is factory set at 4”Natural
Gas W.C, and 10”L.P. Gas W.C. The external thread of product’s intake-tube
is 3/4 inches.
<Table 1>
Model
#of burners
and control
method
Gas
Species
Intake-tube
pressure
（in.W.C.）
Per BTU
B.T.U./h
Total BTU
B.T.U./h
Nozzle
No.
TEKCB-24
2 pieces
Independent
control
Natural
Gas
4
35,000
70,000
#36
L.P. Gas
10
35,000
70,000
#50
TEKCB-36
3 pieces
Independent
control
Natural
Gas
4
35,000
105,000
#36
L.P. Gas
10
35,000
105,000
#50
TEKCB-48
4 pieces
Independent
control
Natural
Gas
4
35,000
140,000
#36
L.P. Gas
10
35,000
140,000
#50
Gas Char-Rock Charbroilers
A Professional Line of Commercial Cooking Equipment

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5. Transport and Storage
In the process of transportation, handle carefully and keep upright to
prevent damage of the product packing. Wrapped equipment should not be in
open air for a long time, and shall be placed in a well-ventilated and
non-corrosive gases warehouse. When equipment needs temporary storage,
rainproof measures should be taken.
6. Installation and Debugging
Any erroneous installation, adjustment, refit, overhaul or maintenance may
cause property damage or personal injury. The work shall be performed by
authorized and licensed technicians, otherwise the manufacturer has the
right not to provide warranty service;
Only be installed in accordance with the local code. If no similar standard,
you should conform to the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the
National Gas Installation Code, CSA-B149.1, or the L.P. Gas Installation
Code, CSA-B149.2 as applicable;
The appliance individual shutoff valve must be disconnected from the gas
supply piping system during any pressure testing of that system at test
pressures in excess of 1/2psi (3.45kPa).
6.1、Unpacking and Installation
Please dispose of all packaging materials and residues after unpacking;
Check the equipment. If it is damaged, please keep wrappers and receipts which
must be signed by the carrier representative (Driver), and contact the
carriers to pursue a claim within 15 days after receiving;
Check all accessories complete. Refer to P17 table 5;
Be sure to install supporting legs before using, and do not tear up any label
or logo before normal using;
Please read these instructions carefully before installation and operation.
Please contact your local agent if you have any questions;
The charbroiled shall be installed on a level, solid, non-skid and
incombustible surface, and placed in a well-lighted work area with waterproof,
and away from children and customers;
The installation position is a well-ventilated place in accordance with the
local regulations;
Gas Char-Rock Charbroilers
A Professional Line of Commercial Cooking Equipment

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The charbroiled must be installed under the matched cooking fume exhauster
according to the local regulations;
Important: Installation and ventilation laws, and codes are very different,
you should state and comply with all codes of the National Fire Protection
Association Inc when it comes to requirements for installation of equipment;
Screw 4 adjustable stainless steel legs in the tapping hole with four corners
of the charbroiled bottom, ensure sufficient space for ventilation;
Adjustable stainless steel legs to make the equipment level, and get the
same level with other series of the same stove; Please lift the equipment
rather than drag if you need to move it;
Take away grate (Fig.12-18), take out bottom support,
ensure fireshield （Fig12-20&21) under the bottom
frame (Fig.12-17) without moving. Then
symmetrically put vesuvianite (requirement: its
diameter is about 3-5cm) on the bottom frame(Fig.1),
replace grate and deal with the support;
Fig.1
Supplied gas pressure regulator is factory set at
4”Natural Gas W.C, and 10”L.P. Gas W.C;
The equipment can only be placed on the
incombustible counter top, and keep a distance of at least 6 inches(152mm)
to equipment’s both sides and back, and keep a distance of at least 4
inches(102mm) to the bottom;
Do not put anything around the equipment, and on the counter top and bottom,
in order to avoid influencing combustion and air circulation;
Leave enough distance in front of the equipment to take apart the control
panel. All major parts, in addition to the burner remove from the front
intake-tube;
It may be necessary to adjust the balance of air input by authorized and
licensed technicians;
Thread glue must be resistant to the action of liquefied petroleum gases.
Warning! Use soap water or testing instrument to test whether piping joint
leaks before use, and forbid using an open flame to test!
After installing completely, you should check gas supply pressure. Use a
pressure gauge which is equipped with liquid (such as U-type pressure gauge,
the minimum value is 0.1mbar) or a digital pressure gauge to test. Steps are
as following:
Gas Char-Rock Charbroilers
A Professional Line of Commercial Cooking Equipment

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●Remove top panel, and needle type pressure joint screw arbor (Fig.2),
then slip rubber tube of pressure gauge
over needle type pressure joint;
●Start the equipment in accordance with
the instructions, measuring gas supply
pressure (dynamic pressure) in the work
state;
●Access to the equipment if measured data
within the limits of Table 1, otherwise,
you will need to adjust gas pressure
regulating valve or contact gas supplier
to bargain; Fig.2
●Unplug pressure gauge after you accomplish pressure testing, then
install needle type pressure joint screw arbor. Important: make sure
screw up the needle valve to prevent gas escape!
6.2、Debugging
It’s very important to debug the new stove. Through the comprehensive
system test of equipment, we can ensure function and safety performance of
products. Discovering any potential problems before use (such as
equipment’s placement, ventilation, operation, etc), can avoid costly
losses.
7. Safety Notices and Precautions
Warning! For your safety, do not place petrol and other flammables nearby.
Please keep clean and free of flammables surroundings. (Read ANSI Z83.14B,
1991 for reference)
Warning! Any erroneous installation, adjustment and refit may cause property
damage or personal injury and maintenance failure. Read the instructions
carefully before installation and using.
Warning! Operation instruction must be placed in a conspicuous location.
When customers smell gas in the process of using, should take safety
precautions immediately. Immediately turn off the main gas valve, extinguish
all heat and flames, and call 911. Safety information can be obtained from
your local gas suppliers.
When using this equipment, safety precautions should always
Gas Char-Rock Charbroilers
A Professional Line of Commercial Cooking Equipment

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be followed, including the following:
The char broilers burners, grates and outside surfaces may become hot after
use, so you must be careful to touch;
During operation, do not directly touch burners and grates;
Turn off the equipment as repairing, maintaining and cleaning;
If the equipment has any problems of equipment damage, gas piping leaks,
igniter or valves damage, or lose product accessories, do not operate, and
call for the service immediately;
The use of attachments not recommended or sold by the manufacturer may cause
fire, personal injury or even death;
Do not use out of doors;
The equipment is used for barbecue, not available for any other use;
The equipment does not contain any user-serviceable parts. Dealers or
technicians will repair it. Do not take apart any spare parts without
authorization;
Never change any other parts without authorization to this equipment,
otherwise, may cause hazards, and the manufacturer has the right not to
provide warranty service;
Steel cutting producers used to manufacture with sharp edges. The
manufacturer has dealt with these sharp edges during production, however,
we insist the operator take care when in contact with this piece of equipment;
Always keep hands, hair and clothing away from heating source.
Wait the unit cools down before cleaning. Because the unit is too hot to handle
after using.
8. Operating Instructions
Before operating, make sure to place the unit horizontally by adjusting
bottom adjustable legs, and place the catch tray properly.
The pilot light has been set at the factory. Each burner has a pilot light.
8.1、Lighting the pilot light
Turn the control valve at the position of “0”(Fig.3), make sure all
knobs are in the close state. Light and hold an ignition source at the pilots.
The pilot light may not be lighted immediately, for existing gas in the pipe.
Wait a minute, the pilot light will be lighted after the gas extinguished.
Tips: You can use a screwdriver to adjust the height of the flame (Fig.4).
8.2、Igniting the main burner
Revolve the main fire control valve knob anticlockwise after lighting
Gas Char-Rock Charbroilers
A Professional Line of Commercial Cooking Equipment