Cumberland Hi-Lo User manual

PNEG-250
Hi-Lo and PRO-1 Pan Feeder
Installation and Operation Manual
PNEG-250
Date: 12-02-09

2PNEG-250 Pan Feeders

Table of Contents
PNEG-250 Pan Feeders 3
Contents
Chapter 1 Introduction ....................................................................................................................................... 5
Chapter 2 Safety.................................................................................................................................................. 6
Safety Guidelines ............................................................................................................................... 6
Safety Instructions .............................................................................................................................. 7
Safety Sign-Off Sheet ...................................................................................................................... 11
Chapter 3 Decals............................................................................................................................................... 12
Safety Decals and Placement .......................................................................................................... 12
Chapter 4 Calculating Weight.......................................................................................................................... 15
Calculating Weight of Feedline at Each Suspension Point .............................................................. 15
Determine Weight of Entire System ................................................................................................. 15
Chapter 5 Capacities and Specifications........................................................................................................ 16
Chapter 6 Planning the System....................................................................................................................... 18
House Layout ................................................................................................................................... 18
Chapter 7 Installation ....................................................................................................................................... 19
Installation Sequence ....................................................................................................................... 19
Feeder Assembly ............................................................................................................................. 19
Tubing Assembly .............................................................................................................................. 27
Feeder Assembly Rooster Feeder ................................................................................................... 31
Program Chart .................................................................................................................................. 36
Drive Unit/Control Pan Assembly ..................................................................................................... 42
Control Pan Assembly ...................................................................................................................... 45
Auger Installation ............................................................................................................................. 54
Hopper Assembly ............................................................................................................................. 58
650 Lbs. Hopper Scale ..................................................................................................................... 59
Anti-Roost Wire ................................................................................................................................ 61
Hopper Level Control Switch ............................................................................................................ 63
Winching .......................................................................................................................................... 64
Power Winch Instructions ................................................................................................................. 69
Chapter 8 Troubleshooting.............................................................................................................................. 75
Chapter 9 Parts List.......................................................................................................................................... 77
Hi-Lo Pan Feeder (7098851 and 7101255) ..................................................................................... 78
PRO-1 Assembly .............................................................................................................................. 79
Hi-Lo End Control and Drive Mount (7100113) ................................................................................ 80
Micro Switch Center House Control Pan (7101534) ........................................................................ 82
Micro Switch End Control Pan (7101482) ........................................................................................ 84
120 Lbs. Feed Hopper (7098232) .................................................................................................... 86
200 Lbs. Feed Hopper (7098256) .................................................................................................... 87
Single Boot Assembly ...................................................................................................................... 88
Double Boot Assembly ..................................................................................................................... 89
Feed Level Control Switch (7051400) .............................................................................................. 90
Flex-Flo Hopper Level Control Assembly ......................................................................................... 92
Flex-Flo Level Control Switch (FLX-3802) ....................................................................................... 94
Winching and Miscellaneous Accessories ....................................................................................... 96
Ceiling Unit Parts ........................................................................................................................... 100
Main Control Parts ......................................................................................................................... 101
Winch Assembly Parts ................................................................................................................... 102
650 Lbs. Hopper Scale Assembly (7100751) ................................................................................. 104
650 Lbs. Hopper Scale Sub-Assembly (C2000297) ...................................................................... 105
Switch Box (E170-A1007) .............................................................................................................. 106

Table of Contents
4PNEG-250 Pan Feeders
Chapter 10 Wiring Diagram............................................................................................................................ 108
Rooster/Power Winch Wiring Diagram ......................................................................................... 108
Chapter 11 Warranty....................................................................................................................................... 109

PNEG-250 Pan Feeders 5
1. Introduction
Cumberland’s Hi-Lo Pan Feeder is a revolutionary two-stage feeder bringing together features and
advantages of other systems, and introducing original and effective solutions to some persistent
problems and concerns.
ThePan FeederSystem isdesignedtoconveygranularorpowderedpoultryfeedfromexternalfeedbins
into the poultry house. It utilizes a screw auger to supply feed to Pan Feeders. The auger and pans are
located in the building, and the birds feed directly from it.
Feed is delivered from the feed bin via a feed conveying system such as the Flex-Flo, which is designed
to run in conjunction with the Pan Feeder.
For clean out purposes, the Pan Feeder may be raised up to a high level using a winching system. This
allows clear access to the building.
The Hi-Lo Pan Feeder System is designed for simple installation, though it is recommended that a
specialist be consulted with for the electrical wiring installation.
Because the first 7-10 days of a broiler’s life are critical, the Hi-Lo Pan Feeder rests on the house floor
and presents a lip height of 2.1" (5.334 cm) the average height of traditional “feeder lids”. Young chicks
can easily get in and out of the pan and are eating out of the pan from day one. And because the pan
need not be flooded, they get fresher feed. The Hi-Lo Pan Feeder provides an excellent start for
young birds.
As the birds grow, and the feed line is raised, the Hi-Lo Pan Feeder expands into the more easily
managed 3.5" (8.89 cm) deep pan.
For larger birds, the higher wall and feed saver lip (wider than the lip currently on the standard grilled
feeder) prevent waste from raking and eliminate bill-out. The additional height also compels the birds to
eat nearer the edge of the pan, assuring a more even “first in, first out” utilization of feed (which both
saves feed and maintains freshness).
Cumberland values customer feedback and suggestions to help determine what features and functions
most enhance the efficiency and profitability of operations. Many of Cumberland’s design and
manufacturing advantages, including the Hi-Lo Pan Feeder, have been direct responses to customer
comments and suggestions.
Please send any questions, suggestions or comments to Cumberland at the following address:
Contact:
Cumberland
1004 E. Illinois St.
Assumption, IL. 62510
Phone: [phone]
Fax: [phone]

6PNEG-250 Pan Feeders
2. Safety
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE indicates information about the equipment that you
should pay special attention.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

2. Safety
PNEG-250 Pan Feeders 7
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want
to keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may
be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce
a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual or need
assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area
clean and dry.
Never lubricate, service, or adjust machine while it is in operation.
Keep hands, feet and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix
damage immediately. Replace worn or broken parts. Remove any
built up grease oil and debris. Maintain Equipment
and Work Area

2. Safety
8PNEG-250 Pan Feeders
Electrical Safety
An adequate and safe power supply to the Pan Feeder System unit is essential for safety. A competent
and qualified electrician must undertake all electrical wiring. All wiring is to be installed according to the
National Standards and Regulations relevant to your Country and Region.
A main isolator should be installed with the Pan Feeder System and is essential for safety. This should
be installed as indicated in the enclosed installation instructions and in accordance with the relevant
codes and directives.
Users Manual
This manual contains information and instructions essential to the safe installation and use of the
Pan Feeder System. Read this manual thoroughly before attempting any installation or use of the
Pan Feeder System. Keep this manual with the Pan Feeder System or in a location where it can be
readily accessed. Failure to read this manual and its safety instructions is a misuse of the equipment.
Structural Safety
Raising and lowering the Pan Feeder System in a poultry house imposes additional load on the building.
It is essential that the building is able to bear this additional load. Consult a structural engineer to verify
the building’s load capacity. Likely/estimated weights of the Pan Feeding System are provided in the
table in the Installation Manual.
Correct Use of the Pan Feeder System
The Pan Feeder System is designed solely for the purpose of conveying granular or powdered
agricultural feed products for poultry feeding. Use of the system in any other way is a misuse of the
system and may endanger safety and health.
Only genuine Cumberland parts are to be used in installation and use of the Pan Feeder System. Use
of other non-genuine parts is a misuse of the system, and may lead to dangerous situations imperilling
the safety and health of you and others.
This machine is not designed for use in atmospheres where there is a risk of explosion. Such
environments may include enclosed areas of high dusts concentrations, gas vapors and fumes.
Use of the Pan Feeder System in such an environment is prohibited. If in doubt, contact Cumberland
or your dealer.
Operate Motor Properly
In an emergency, shut down the power source.
Turn OFF and lock out all power sources before performing
any maintenance.
Do not operate electric motor equipped units until motors are
properly grounded.
Disconnect power on electrical driven units before resetting
motor overloads.
Do not repetitively stop and start the drive in order to free a
plugged condition. Jogging the drive in this manner can damage
the equipment and/or drive components. Electric Shock Hazard

2. Safety
PNEG-250 Pan Feeders 9
Safety Guards
The Pan Feeder System contains many moving and electrical parts, which will cause serious injury or
death if touched. Guards are placed on the machine for your protection. Operating the machine at any
time with guards removed or incorrectly fitted is a serious misuse of the machine and endangers safety.
Safety in Handling the Pan Feeding System
To prevent injury, use suitable hand protection when manually handling the components of this system.
Safety in Maintenance
While the Pan Feeder System is designed to keep maintenance to a minimum, some repairs will be
necessary in the course of thelife of the machine. Do not attempt any repairs on the machine unless you
are competent to do so. Remember that the Pan Feeder System may operate under automatic control
and start without warning. Never attempt any work on the Pan Feeder System without first isolating the
machine from the power and locking the isolator so that only you can turn the power back on.
When working on or around the auger, be aware that it may be under tension and may move suddenly
when released. Approach the auger using a suitable tool rather than your hands until it is clear that the
tension is released and the auger is slack in all places.
Follow all guidelines given in the maintenance section of this manual.
Before restarting the Pan Feeder System, ensure that all electrical enclosures are locked closed and all
guards and other safety measures are correctly fitted. If in any doubt, contact your dealer or Cumberland
for assistance.
Dust
Under normal working conditions, the Pan Feeder System should create little or no dust hazard.
However, some feed materials may create dust when being moved. This dust may be harmful to your
health if inhaled. Seek advice from your feed supplier and use a suitable dust mask as needed.
Noise
Tests on this machine indicate noise levels at a position 1 meter from the drive unit, 1.6 meters above
the ground do not exceed 70 dBa, continuous ‘A’ weighted sound pressure or 63 Pa, instantaneous ‘C’
weighted sound pressure.
Use Caution in the Operation of this Equipment
The design and manufacture of the Pan Feeding System is directed toward operator safety. However,
the very nature of a Pan Feeding System requiring electrical power and possessing moving parts does
present a hazard to personnel which cannot be completely safeguarded against without interfering with
efficient operation and reasonable access to components.
Continued safe, dependable operation of automatic equipment depends, to a great degree, upon the
owner/operator. For a safe and dependable Pan Feeding System, follow the recommendations within
this manual and make it a practice to regularly inspect the operation of the unit for any developing
problems or unsafe conditions.

2. Safety
10 PNEG-250 Pan Feeders
READ THESE INSTRUCTIONS BEFORE OPERATION AND SERVICE
SAVE FOR FUTURE REFERENCE
1. Read and understand the operating manual before trying to install or operate the Pan
Feeding System.
2. Power supply should be OFF for service of electrical components. Use CAUTION in checking
voltage or other procedures requiring power to be ON.
3. Never attempt to operate the Pan Feeding System by jumping or otherwise bypassing any safety
devices on the unit.
4. Keep the Pan Feeding System clean. Do not allow debris to collect around drive unit, control pan,
hoppers or boots.
5. Use CAUTION in working around the Pan Feeding System’s moving parts.
This product is intended for the use of feed handling only. Any other use is considered a misuse of
the product.
Some edges of the product’s components are sharp. Examine each product component to determine if
there are any safety considerations to be taken prior to use and/or installation. Any and all necessary
personal protective equipment should be worn at all times when handling, assembling, installing and
operation of the product and/or its components.
Throughout this manual, guards are removed for illustration purposes only. All guards must be in place
before and during operation.
For guidance or assistance on any issues relating to the safe use of Pan Feeder System,
Contact:
Cumberland
1004 E. Illinois St.
Assumption, IL. 62510
Phone: [phone]
Fax: [phone]

2. Safety
PNEG-250 Pan Feeders 11
Safety Sign-Off Sheet
As a requirement of O.S.H.A., it is necessary for theemployer to train the employee in the safe operating
and safety procedures for this auger. This sign-off sheet is provided for your convenience and personal
record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly
recommended that another qualified person who knows the shut down procedure be in the area in the
event of an emergency.
Date Employee Name Supervisor Name

12 PNEG-250 Pan Feeders
3. Decals
Safety Decals and Placement
DC-852: The decal shown is located on boxes or
enclosures containing electrical components.
It measures 2.25" wide x 2.15" tall. It alerts the
operator of potential injury or death from
electrical shock.
DC-889: The decal shown is located on the lid of the
Hi-Lo control pan. It measures 2.8" wide x 1.4" tall. It
alerts the operator of injury or death from electrical shock.
It also instructs the operator to lock out the power
before servicing.

3. Decals
PNEG-250 Pan Feeders 13
DC-993: The decal shown is located on the hopper.
It measures 2.8" wide x 1.4" tall. It alerts the operator
of serious injury from coming into contact with a
moving auger. It also instructs the operator to
disconnect and lock out the power before servicing.
DC-993
ROTATING AUGER
Keep clear of moving
parts. Will cause serious
injury. Disconnect and
lockout power before
servicing.
DC-884: The decal shown is located on the lid of the
grilled control pan. It measures 2.8" wide x 1.4" tall. It
alerts the operator of death or dismemberment from
coming into contact with a moving auger. It also
instructs the operator to lock out the power
before servicing.

3. Decals
14 PNEG-250 Pan Feeders
DC-992
ROTATING AUGER
Keep clear of moving
parts. Disconnect and
lockout power before
servicing.
DC-992: The decal shown is located under the lid, inside
the drive mount. It measures 2.8" wide x 1.4" tall. It alerts
the operator to keep clear of moving parts. It also
instructs the operator to disconnect and lock out the
power before servicing.
** The above pictures show the drive mount with the lid off for illustration purposes only. Never operate the
system without the lid in place. Never remove the lid without disconnecting and locking out the power first.

PNEG-250 Pan Feeders 15
4. Calculating Weight
The winching system used to raise and lower the feed system in the poultry house imposes additional
load on the building. It is essential to confirm that the building is able to carry this extra load. Consult a
structuralengineertocheckthe buildingstrength.Detailsof thelikelyweight ofthe feedsystemare given
in the calculations below. However, if there is any uncertainty, contact your dealer or Cumberland for
assistance with calculating the weight.
To calculate the weight of the pan feeding system, you must identify the weights of the following
components: A) hopper, boot and the feed they will hold, B) weight of tubing, pans, auger, and the feed
they contain per section of tube and C) weight of control pan and drive unit.
A. From the Capacities and Specifications Section on Pages 16 and 17, find the weight of the
hopper (H) being used, the boot (BT) being used and the capacity (HP) of the hopper being used.
Add the weights of these three (3) components together: A = H+BT+HP.
B. Find the pan weight (PW) and the pan capacity weight (PC) using the Capacities and Specifications
Section on Pages 16
and17 . Add these two(2) weights together and multiply by thenumber of pans
per tube section (NP) to get the total pan weight (TPW) per tube section. TPW = (PW+PC)(NP).
Next find the weight of the tubing (T) and auger (AG) being used from the Capacities and
SpecificationsSectionon Pages16and17.Note thetubelength(TL).Feed weight(FW)in thetube
are: 10' of tubing will hold 3 lbs. of feed, 9' tubing holds 2.7 lbs. and 12' tube holds 3.6 lbs. Figure
the total weight per length of tube from the formula: B = T+(AG x TL)+FW+TPW.
C. Find the weight of the control pan (CPW), and drive unit (DU) being used from the Capacities and
Specifications Section on Pages 16 and 17. Add these two (2) weights together: C = CP+DU.
Calculating Weight of Feedline at Each Suspension Point
After determining A, B and C, determine the quantity of each component to be suspended by any
suspension point.
Determine Weight of Entire System
System weight (SW) is determined by adding the number of tubes in use (NT), number of drive units in
use (ND) and finding the total weight of A, B and C: SW = A+(B x NT)+(C x ND).
NOTE: Weight of feed calculated at 40 lbs. per cubic foot. If feed to be used is of different density, the
weight of the system must be adjusted appropriately.

16 PNEG-250 Pan Feeders
5. Capacities and Specifications
Figure 5A Drive Unit
Drive Units
Figure 5B
Pans
Hoppers
Phase HP Voltage Hz Gearbox RPM Weight
Single 1/3 or 1/2 110/220 50 or 60 Direct Drive 358 28.4 lbs. (12.9 kgs)
Three 1/3 or 1/2 190/380//208-230/460 50 or 60 Direct Drive 358 28.4 lbs. (12.9 kgs)
Model Diameter Weight
Hi-Lo 13" (330 mm) 1.6 lbs. (0.7 kgs)
PRO-1 13" (330 mm) 1.8 lbs. (0.8 kgs)
Capacity Height Top Opening Weight
120 lbs. (54 kgs) 21.7" (55 cm) 18" x 18" (45 cm x 45 cm) 22.0 lbs. (10.0 kgs)
200 lbs. (91 kgs) 32.5" (83 cm) 18" x 18" (45 cm x 45 cm) 31.0 lbs. (14.1 kgs)
300 lbs. (136 kgs) 32.5" (83 cm) 24" x 24" (61 cm x 61 cm) 41.9 lbs. (19.0 kgs)
400 lbs. (182 kgs) 42.5" (108 cm) 24" x 24" (61 cm x 61 cm) 58.3 lbs. (26.5 kgs)

5. Capacities and Specifications
PNEG-250 Pan Feeders 17
Control Pans
Tubing
Figure 5C
Auger
Pan Style Switch Style Weight
End Control
Hi-Lo Micro Switch 8.8 lbs. (4.0 kgs)
Hi-Lo Spinner 8.8 lbs. (4.0 kgs)
Hi-Lo Proximity 8.8 lbs. (4.0 kgs)
Center House
Hi-Lo Micro Switch 4.1 lbs. (1.8 kgs)
Hi-Lo Spinner 8.8 lbs. (4.0 kgs)
Hi-Lo Proximity 3.7 lbs. (1.6 kgs)
Length Weight Feed Hole Tubes Feed and Brood Hole Tubes
9 ft. (2.74 m) 7.5 lbs. (3.4 kgs) 0, 1, 2, 4 8 Centered, Staggared (4" or 6")
10 ft. (3.05 m) 8.3 lbs. (3.7 kgs) 0, 1, 3, 4, 5 6 Centered, Staggared, Skipped
9 Double Staggared
8 Centered, Staggared
12 Double Staggared
12 ft. (3.65 m) 9.74 lbs. (4.4 kgs) 0, 2, 3, 4, 5 8 Centered, Staggared
10 Centered, Staggared
12 Double Staggared
15 Double Staggared
O.D. Pitch Weight/Ft.
1.483" (36.5 mm) 2" (50.8 mm) 0.33 lb. (0.15 kgs)

18 PNEG-250 Pan Feeders
6. Planning the System
House Layout
One-half (1/2) horsepower drive units are recommended for houses over 500' (152.4 m) long. It is not
recommended that a drive unit ever be located more than 500' from the hopper/boot.
Figure 6A shows a single boot feed system with the feed tank at the end of the house.
Figure 6A
Figure 6B shows a double boot feed system with the feed tank in the middle of the house.
Figure 6B

PNEG-250 Pan Feeders 19
7. Installation
Installation Sequence
This manual outlines the recommended sequence for the installation of the Hi-Lo Pan Feeder System.
Observing this sequence provides the safest and easiest method of installation.
Feeder Assembly
Feeders with one-piece drop tubes must be assembled on the tubes before the tubes are assembled
together. Feeders with two-piece drop tubes may be assembled before or after the tubesare assembled.
Hi-Lo Feeder Assembly
One-piece Drop Tube
1. Place the grill on the drop tube as shown in Figure 7A.
Figure 7A
2. Slide the proper number of feeder assemblies onto each auger tube. The tube rib slides through
the slot at the top of the drop tube. (See Figure 7B.)
Figure 7B
Do not connect the system to the electrical mains until the final stage of
installation. Failure to observe critical sequencing could prove fatal.
Drop tube
Slot
Rib

7. Installation
20 PNEG-250 Pan Feeders
Two-piece Drop Tube
1. Place the top piece of the two-piece drop tube over the hole opening on the tube. (See Figure 7C.)
Figure 7C
Figure 7D
2. Push the grill up on to the top piece of the two-piece drop tube. (See Figure 7D.)
3. Slide the bottom piece of the two-piece drop tube into the top piece, making certain the tabs are
locked in place. (See Figure 7E.)
Figure 7E
Top
Bottom
Tabs