Cushman 622015 User manual

622015
ISSUED JULY 2011 REVISED NOVEMBER 2015
Owner’s Guide

WELCOME
Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this
Owner’s Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle.
Some illustrations may show items that are optional for your vehicle. This guide covers the operation of several vehi-
cles; therefore, some illustrations may not represent your vehicle. Physical differences in controls will be illustrated.
Most of the service procedures in this guide can be accomplished using common, automotive hand tools. Contact
your service representative on servicing the vehicle in accordance with the Periodic Service Schedule.
Repair or replacement parts are available through your E-Z-GO retailer or E-Z-GO Genuine Service Parts.
The following information is needed when contacting E-Z-GO concerning service or parts for your vehicle:
Vehicle Model ____________________________________________________________________________
SERIAL Number / PIN Number / VIN Number __________________________________________________

Page i
FOREWORD
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OWNER’S GUIDE
GASOLINE POWERED VEHICLE
SHUTTLE 2
SHUTTLE 4
SHUTTLE 6
STARTING MODEL YEAR 2012
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed
beyond the factory specifications. Such modifications can cause serious personal injury or death. E-Z-GO Division of Textron, Inc. pro-
hibits and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehi-
cle.
E-Z-GO Division of Textron, Inc. reserves the right to incorporate engineering and design changes to products in this manual, without
obligation to include these changes on units sold previously.
The information contained in this manual may be revised periodically by E-Z-GO Division of Textron, Inc., and therefore is subject to
change without notice.
E-Z-GO Division of Textron, Inc. DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR
INCIDENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual.
These are the original instructions as defined by 2006/42/EC.
TO CONTACT US
E-Z-GO Division of Textron Inc.
1451 Marvin Griffin Road.
Augusta, Georgia, USA 30906-3852
North America:
Technical Assistance & Warranty PHONE: [phone] FAX: [phone]
Service Parts PHONE: 1-888-GET-EZGO (1-888-438-3946) FAX: [phone]
International PHONE: [phone] FAX: [phone]

FOREWORD
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Page ii
This vehicle has been designed and manufactured in the United States of America (USA) as
a ‘World Vehicle’. The Standards and Specifications listed in the following text originate in
the USA unless otherwise indicated.
The use of non Original Equipment Manufacturer (OEM) approved parts may void the
warranty.
Overfilling battery may void the warranty.
Tampering with or adjusting the governor to permit vehicle to operate at above factory
specifications will void the vehicle warranty.
When servicing engines, all adjustments and replacement components must be per original
vehicle specifications in order to maintain the United States of America Federal and State
emission certification applicable at the time of manufacture.
BATTERY PROLONGED STORAGE
All batteries will self discharge over time. The rate of self discharge varies depending on the
ambient temperature and the age and condition of the batteries.
A fully charged battery will not freeze in winter temperatures unless the temperature falls
below -75°F (-60°C).
BATTERY DISPOSAL
Lead-acid batteries are recyclable. Return whole scrap batteries to distributor, manufacturer
or lead smelter for recycling. For neutralized spills, place residue in acid-resistant
containers with absorbent material, sand or earth and dispose of in accordance with local,
state and federal regulations for acid and lead compounds. Contact local and/or state
environmental officials regarding disposal information.

Page iii
TABLE OF CONTENTS
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SECTION PAGE NO.
SAFETY............................................................................................................................................................................... 1-1
GENERAL SPECIFICATIONS............................................................................................................................................. 2-1
INTRODUCTION.................................................................................................................................................................. 3-1
OPERATING PROCEDURES.............................................................................................................................................. 4-1
MAINTENANCE................................................................................................................................................................... 5-1
DELCARATION OF CONFORMITY................................................................................................................ APPENDIX A-1

Page iv
TABLE OF CONTENTS
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Notes:

1 - 1
SAFETY
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1
TITLE PAGE NO.
SAFETY.................................................................................................................................................................1-3
NOTICES, CAUTIONS, WARNINGS, AND DANGERS.........................................................................................1-3
GENERAL .............................................................................................................................................................1-5
GENERAL OPERATION .......................................................................................................................................1-5
MAINTENANCE ....................................................................................................................................................1-6
VENTILATION.......................................................................................................................................................1-6
LABELS AND PICTOGRAMS...............................................................................................................................1-7

1 - 2
SAFETY
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Notes:
1

1 - 3
SAFETY
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1
SAFETY
For any questions on material contained in this manual, contact an authorized representative for clarification.
Read and understand all labels located on the vehicle. Always replace any damaged or missing labels.
On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To pre-
vent loss of vehicle control and possible serious injury, speeds should be limited to no more than the maximum
speed on level ground. See GENERAL SPECIFICATIONS. Limit speed by applying the service brake.
Catastrophic damage to the drivetrain components due to excessive speed may result from driving the vehicle above
specified speed. Damage caused by excessive speed may cause a loss of vehicle control, is costly, is considered
abuse and will not be covered under warranty.
Use extra caution when towing the vehicle(s). Do not tow a single vehicle at speeds in excess of 12 mph (19 kph).
Do not tow more than three vehicles at a time. Do not exceed 5 mph (8 kph) while towing multiple vehicles. Towing
the vehicle at above the recommended speed may result in personal injury and/or damage to the vehicle and other
property. Vehicles equipped with the AC Drive motor must be towed with the Run-Tow switch, located under the pas-
senger seat, in the ‘Tow’ position.
If the vehicle is to be used in a commercial environment, signs similar to the ones illustrated should be used to warn
of situations that could result in an unsafe condition.
Observe these NOTICES, CAUTIONS, WARNINGS and DANGERS; be aware that servicing a vehicle requires
mechanical skill and a regard for conditions that could be hazardous. Improper service or repair may damage the
vehicle or render it unsafe.
NOTICES, CAUTIONS, WARNINGS, AND DANGERS
Throughout this guide NOTICE, CAUTION, WARNING, and DANGER will be used. Please observe these NOTICES,
CAUTIONS, WARNINGS, and DANGERS; be aware that servicing a vehicle requires mechanical skill and a regard for
conditions that could be hazardous. Improper service or repair may damage the vehicle or render it unsafe.
Address practices not related to personal injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WASH HANDS
AFTER HANDLING!
Battery posts,
terminals and related
accessories contain
lead and lead compounds,
chemicals known
to cause cancer and
reproductive harm.
BATTERY WARNING
WASH HANDS
AFTER HANDLING!
WARNING: Battery posts, terminals and related
accessories contain lead and lead compounds,
chemicals known to cause cancer and reproductive harm.
BATTERIES
CONTAIN LEAD
AND RELATED PARTS
!
<
14
˚
25
%
DO NOT
DRIVE ACROSS
SLOPES IN
EXCESS OF 14˚
NOTICE
DANGER

SAFETY
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1 - 4
1
Engine exhaust from this product contains chemicals known, in certain quantities, to
cause cancer, birth defects, or other reproductive harm.
The exhaust emissions of this vehicles’ engine complies with regulations set forth by the Environmental Protection
Agency (EPA) of the United States of America (USA) at time of manufacture. Significant fines could result from modifi-
cations or tampering with the engine, fuel, ignition or air intake systems
Battery posts, terminals and related accessories contain lead and lead compounds. Wash
hands after handling.
This spark ignition system meets all requirements of the Canadian Interference-Causing Equipment Regulations.
This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the
manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the
product. To reduce the chance of personal injury or property damage, the following must be carefully observed:
Certain replacement parts can be used independently and/or in combination with other accessories to modify an E-Z-
GO-manufactured vehicle to permit the vehicle to operate at or in excess of 20mph. When an E-Z-GO-manufactured
vehicle is modified in any way by the Distributor, Dealer or customer to operate at or in excess of 20mph, UNDER
FEDERAL LAW the modified product will be a Low Speed Vehicle (LSV) subject to the strictures and requirements of
Federal Motor Vehicle Safety Standard 571.500. In these instances, pursuant to Federal law the Distributor or Dealer
MUST equip the product with headlights, rear lights, turn signals, seat belts, top, horn and all other modifications for
LSV’s mandated in FMVSS 571.500, and affix a Vehicle Identification Number to the product in accordance with the
requirements of FMVSS 571.565. Pursuant to FMVSS 571.500, and in accordance with the State laws applicable in
the places of sale and use of the product, the Distributor, Dealer or customer modifying the vehicle also will be the
Final Vehicle Manufacturer for the LSV, and required to title or register the vehicle as mandated by State law.
E-Z-GO will NOT approve Distributor, Dealer or customer modifications converting E-Z-GO products into LSV’s.
The Company recommends that all E-Z-GO products sold as personal transportation vehicles BE OPERATED ONLY
BY PERSONS WITH VALID DRIVERS LICENSES, AND IN ACCORDANCE WITH APPLICABLE STATE REQUIRE-
MENTS. This restriction is important to the SAFE USE AND OPERATION of the product.
All customers should adhere to this SAFETY RESTRICTION, in connection with the use of all E-Z-GO products, new
and used, the Distributor or Dealer has reason to believe may be operated in personal transportation applications.
Information on FMVSS 571.500 can be obtained at Title 49 of the Code of Federal Regulations, section 571.500, or
through the Internet at the website for the U.S. Department of Transportation - at Dockets and Regulation, then to Title
49 of the Code of Federal Regulations (Transportation)
NOTICE
NOTICE

1 - 5
SAFETY
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1
GENERAL
All vehicles can be used for a variety of tasks beyond the original intended use of the vehicle; therefore, it is impossible
to anticipate and warn against every possible combination of circumstances that may occur. No warning can take
replace good common sense and prudent driving practices.
Good common sense and prudent driving practices do more to prevent accidents and injury than all of the warnings
and instructions combined. E-Z-GO strongly suggests that all users and maintenance personnel read this entire man-
ual paying particular attention to the CAUTIONS, WARNINGS and DANGERS contained therein.
If you have any questions regarding this vehicle, contact your E-Z-GO dealer or write to the address on the back cover
of this publication, Attention: Customer Care Department.
E-Z-GO reserves the right to make design changes without obligation to make these changes on units previously sold.
The information contained in this manual is subject to change without notice.
E-Z-GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL. E-Z-GO IS NOT LIABLE FOR INCIDENTAL OR CONSE-
QUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL.
This vehicle conforms to the current applicable standard(s) for safety and performance requirements.
These vehicles are designed and manufactured for off-road use. They DO NOT conform to Federal Motor Vehicle
Safety Standards of the United States of America (USA) and are not equipped for operation on public streets. Some
communities may permit these vehicles to be operated on their streets on a limited basis and in accordance with local
ordinances.
With electric powered vehicles, be sure that all electrical accessories are grounded directly to the battery (-) post.
Never use the chassis or body as a ground connection.
Refer to GENERAL SPECIFICATIONS for vehicle seating capacity.
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or
increase the speed or extend the stopping distance beyond the factory specification. Such modifications can
result in serious personal injury or death.
Do not make any such modifications or changes. E-Z-GO prohibits and disclaims responsibility for all such modifica-
tions or and alterations which would adversely affect the safety of the vehicle.
Vehicles that are capable of higher speeds must limit their speed to no more than the speed of other vehicles when
used in a golf course environment. Additionally, speed should be further moderated by the environmental conditions,
terrain and common sense.
Operation of the vehicle is limited to persons above the height of 59 inches (150 cm).
GENERAL OPERATION
ALWAYS:
• Use the vehicle in a responsible manner and maintain the vehicle in safe operating condition
• Read and observe all warnings and operation instruction labels affixed to the vehicle
• Follow all safety rules established in the area where the vehicle is being operated
• Leave the vehicle when there is a risk of lightning
• Reduce speed to compensate for poor terrain or conditions

SAFETY
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
1 - 6
1• Apply service brake to control speed on steep grades
• Maintain adequate distance between vehicles
• Reduce speed in wet areas
• Use extreme caution when approaching sharp or blind turns
• Use extreme caution when driving over loose terrain
• Use extreme caution in areas where pedestrians are present
MAINTENANCE
ALWAYS:
• Replace damaged or missing warning, caution or information labels
• Maintain the vehicle in accordance with the manufacturer’s periodic service schedule
• Ensure that repairs are performed by trained and qualified personnel
• Follow the manufacturer’s maintenance procedures
• Insulate any tools used within the battery area in order to prevent sparks or battery explosion
• Use specified replacement parts, NEVER use replacement parts of lesser quality
• Use recommended tools
• Determine that tools and procedures not specifically recommended by the manufacturer will not compromise the
safety of personnel nor jeopardize the safe operation of the vehicle
• Support the vehicle using wheel chocks and jack stands, NEVER get under a vehicle that is supported by a jack,
lift the vehicle in accordance with the manufacturer’s instructions
• Empty the fuel tank or plug fuel hoses to prevent fuel leakage.
• Maintain the vehicle in an area away from exposed flame or persons who are smoking
• Be aware that a vehicle that is not performing as designed is a potential hazard and must not be operated
• Test drive the vehicle after any repairs or maintenance in a safe area that is free of both vehicular and pedestrian
traffic
• Keep complete records of the maintenance history of the vehicle
The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must
have the skill and experience to recognize and protect themselves from potential situations that could result in severe
personal injury or death and damage to the vehicle. Use extreme caution and, if unsure as to the potential for injury,
refer the repair or maintenance to a qualified mechanic.
VENTILATION
Always store gasoline vehicles in a well ventilated area. Ventilation prevents gasoline fumes from accumulating.
Never fuel a vehicle in an area that is subject to flame or spark. Pay particular attention to natural gas or propane water
heaters and furnaces.
Never work around or operate a vehicle in an environment that does not ventilate exhaust gases from the area. Carbon
monoxide is a dangerous gas that can cause unconsciousness and is potentially lethal.

1 - 7
SAFETY
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1
LABELS AND PICTOGRAMS
35962G01
600950
71131G01
!
!
R
F
< 14° 25%
P
N
!
<14° 25%
35962-G0
71489G01
74443G01
1 To Pr e v e n t Ro l Ba ck
On a Hi l From a
St o p p e d Po si t io n
2 App y Service
Bra k e W t h
Le ft Foot
3 Fully
Re lea se
Park Brak e
4 De press Accelerat or W hile
Re easng Serv ce Brake As
Vehicle St ar ts
74 43G01-TMI
600950
x 2
MAX
14o/25%
MAX
800 lbs
370 kg
MAX
5 in
12 cm
608822
614068
28203G01
www.ezgo.com
608822
28203-G01
601781
OFF
ON
71131-G01
71129-G02
OFF
ON
P
F
R
F
< 14° 25%
N
< 14° 25%
P
P
601781
AUTHORIZED REPRESENTATIVE IN EC IS:
RANSOMES JACOBSEN LTD.
WEST ROAD, IPSWICH,
SUFFOLK, IP3 9TT, UK
614068

SAFETY
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1 - 8
1
WARNING
READ MANUAL
!
WARNING
USE CAUTION IN
INCLEMENT WEATHER
WARNING
DO NOT OPERATE
UNDER THE INFLUENCE
OF DRUGS OR ALCOHOL
MA X
14 û / 25 %
MAXIMUM
CROSS HILL/RAMP
ANGLE AS SPECIFIED
!
< 14
û
25
%
WARNING
MAXIMUM CROSS
HILL/RAMP ANGLE
AS SPECIFIED
LOAD WITH
HIGH CENTER
OF GRAVITY
COULD RESULT
IN TIP OVER
LOAD
CENTER
OF GRAVITY,
MAXIMUM
HEIGHT
x in
xx cm
MAX LOAD
XXX LBS
XXX KG
WARNING
MAXIMUM LOAD
& CENTER OF
GRAVITY.
KEEP LOAD
AS FAR
FORWARD AS
POSSIBLE.
DO NOT RIDE
IN LOAD BED
KEEP HANDS &
FINGERS AWAY
FROM DUMP BED.
DO NOT STAND
BEHIND DUMP
BED
1.
13.
14.
2.
3.
4.
5.
6.
7.
8.
!
< 14
û
25 %
WARNING
READ MANUAL
FOR MAXIMUM
LOAD BED
CAPACITY.
MAXIMUM RAMP/HILL
9.
DANGER OF EXPLOSION
DO NOT FILL GAS CAN
IN LOAD BED
12.
P
P
SECURE LOAD
AS FAR FORWARD
AS POSSIBLE.
MAXIMUM LOAD BED
CAPACITY
10.
MAX
XXX lbs.
XXX kg
MAX
XX in.
XX cm
DO NOT RIDE IN
LOAD BED
11.

1 - 9
SAFETY
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1
P
P
GROUND
FUEL PUMP
P
P
DO NOT
SPILL FUEL
ON A HOT
ENGINE
NO
TAMPERING.
KEEP HANDS
OUT
NEGATIVE
GROUND
BATTERY
DO NOT CONNECT
POSITIVE BATTERY
TERMINAL TO GROUND
SHORTING BATTERY
TERMINALS MAY
CAUSE EXPLOSION
DO NOT
EXPOSE
TO FLAME
WARNING
CORROSIVE
WARNING
LETHAL
VOLTAGE
WARNING
EXPLOSIVE
LOW OIL PRESSURE
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
DO NOT
DISPOSE OF
BATTERIES
IN LANDFILL
DO NOT
DRIVE ON
HIGHWAY
WINDSHIELDS
DO NOT
PROVIDE
PROTECTION
FROM
FLYING OBJECTS
BATTERIES ARE
HEAVY.
USE CARE
LIFTING
USE INSULATED
TOOLS
28.
29.
30.
31.
32.
WEAR EYE
PROTECTION
NO SMOKING
HOT SURFACE
33.
34.
35.
OPERATE
FROM
DRIVERS SIDE
ONLY
36.
P
P
UNLEADED
GASOLINE
16.
13
H O
2
P
P
CLEAN UP
GASOLINE
SPILLS WITH
WATER BEFORE
STARTING ENGINE
15.
2

SAFETY
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1 - 10
1
KEEP ARMS
AND LEGS
WITHIN VEHICLE
F
TO OPERATE VEHICLE IN FORWARD:
Q TURN KEY TO ON
Q MOVE DIRECTION SELECTOR TO
FORWARD
Q DEPRESS ACCELERATOR PEDAL
AND ACCELERATE SMOOTHLY
KEEP CLEAR
HAND OR
FINGERS CAN
BE TRAPPED
37.
38.
42.
P
F
R
TO OPERATE VEHICLE IN REVERSE:
Q TURN KEY TO ON
Q MOVE DIRECTION SELECTOR TO
REVERSE
Q AN AUDIBLE DEVICE WILL SOUND
Q DEPRESS ACCELERATOR PEDAL
AND ACCELERATE SMOOTHLY
TO LEAVE A GASOLINE POWERED
VEHICLE IN PARK:
Q APPLY PARKING BRAKE
Q TURN KEY TO OFF
Q MOVE DIRECTION SELECTOR TO
FORWARD
P
N
TO LEAVE AN ELECTRIC POWERED
VEHICLE IN PARK:
Q APPLY PARKING BRAKE
Q TURN KEY TO OFF
Q MOVE DIRECTION SELECTOR TO
NEUTRAL
39.
40.
41.
ON
OFF
ON
POSITION
OFF
POSITION
HEADLIGHTS
UNLOCKED
43.
44.
45.
46.
LOCKED
47.
ENGINE
CRANKING
POSITION
DIFFERENTIAL
LOCKED
48.
49.
WARNING
KEEP ENTIRE BODY
INSIDE CAR
MAXIMUM
TAILGATE
LOAD
50.
51.
LEAVE VEHICLE
WHEN LIGHTNING
IS IN THE AREA
52.
MINUMUM HEIGHT
TO OPERATE
VEHICLE
53.
START
cm
150

1 - 11
Notes:
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SAFETY
1

1 - 12
SAFETY
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Notes:
1

2 - 1
GENERAL SPECIFICATIONS
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2
TITLE PAGE NO.
Vehicle Specifications SHUTTLE 2....................................................................................................................................2 - 3
Vehicle Specifications SHUTTLE 4....................................................................................................................................2 - 4
Vehicle Specifications SHUTTLE 6....................................................................................................................................2 - 5
Vehicle Dimensions SHUTTLE 4 and SHUTTLE 6 .............................................................................................................2 - 6
Vehicle Dimensions SHUTTLE 2 .............................................................................................................................................2 - 7
Vehicle Incline Information.................................................................................................................................................2 - 8
Turning Clearance Diameter and Intersecting Aisle Clearance ................................................................................................2 - 9

2 - 2
GENERAL SPECIFICATIONS
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Notes:
2