CustomCrimp CC150MOB Series User manual

CC150MOB General Production Hose Crimper
Updated 09/2019
CC150MOB CRIMPER OPERATORS MANUAL
WITH DIAL MICROMETER
The CC150MOB Series hose crimper with Dial Micrometer and 240 tons of
crimping force has the capability to crimp up to 2" industrial hose.
UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT
• Easy to use and read.
• Ideal for repetitive crimps.
• Fully adjustable micrometer for a precise crimp.
• Simple to calibrate and minimum maintenance.
• Micrometer style adjustment permits crimping a wide variety of hose and ttings.
Max Head Opening
W/O Dies
120mm
4.72"

CC150MOB General Production Hose Crimper
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SAFETY PRECAUTIONS
• READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER.
• CRIMPER CC150MOB CAN PRODUCE 240 TONS OF CRIMPING FORCE.
• KEEP BOTH HANDS AWAY FROM PINCH POINTS.
• CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS
AND CRIMP MEASUREMENTS.
• ALWAYS WEAR EYE PROTECTION.
SAFETY PRECAUTIONS
! !

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TABLE OF CONTENT
SAFETY PRECAUTIONS-----------------------------------------------------------------------------------------------------2
COMPONENT PARTS & TECHNICAL DATA--------------------------------------------------------------------------------------------------4
FOOT SWITCH OPEN / CLOSE FUNCTION-----------------------------------------------------------------------------------------------------5
DIE PART IDENTIFICATION----------------------------------------------------------------------------------------------------------------------6
INITIAL SET UP------------------------------------------------------------------------------------------------------------------------7
HYDRAULIC DIE INSTALLATION------------------------------------------------------------------------------------------------8
CRIMPING PROCEDURE---------------------------------------------------------------------------------------------------------9
MAKING SMALL ADJUSTMENTS------------------------------------------------------------------------------------------------9
MANUAL BACK STOP SETUP-------------------------------------------------------------------------------------------------------10
LUBRICATION AND MAINTENANCE-------------------------------------------------------------------------------------------11
TROUBLESHOOTING------------------------------------------------------------------------------------------------------12
CC150MOB CRIMPER REPLACEMENT ACCESSORIES------------------------------------------------------------------------13
CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT---------------------------------------------------------------14
CUSTOMCRIMP® CONTACT INFORMATION--------------------------------------------------------------------------------------15

CC150MOB General Production Hose Crimper
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COMPONENT PARTS & TECHNICAL DATA
25"
25"
17-½"
CC150MOB Technical Data
Crimping Force: 240 Ton
Hydraulic Hose Capacity: 2SP: 2", 4SP: 1-½", 6SP: 1-¼"
Industrial Hose Capacity: 2"
Crimper Size: L: 17-½" x W: 25" x H: 25"
Crimper Weight: 400 lbs
Power: 2HP / 220V / 1Phase (Standard)
1.5HP / 110V / 1Phase (Optional)
1HP / 12VDC (Optional)
1HP / 24VDC (Optional)
Die series: 84S
Adjustability: Metric
Opening w/o dies: 120mm / 4.72"
Master die inside diameter: 84mm / 3.31"
Master die travel: 38mm / 1.5"
Reservoir capacity: 6 Gallons
Oil type: ISO 46 Hydraulic Oil
Adapter dies: N/A
Manual Back Stop
Crimper Head
Metric Dial
Micrometer
Reservoir
Foot Pedal
Plug In Port
Small Footprint for
minimum use of space
Electrical Cord
Open/Close
Foot Pedal
Mounting Holes
Open/Close
Push Buttons
Motor
CustomCrimp®
QR Code

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Foot Switch Close Function:
The foot switch permits dies to be
“jogged” into position and accurately
position the tting prior to crimping.
Foot Switch Open Function:
Allows the user to open the crimper
head the amount needed to remove
the crimped assembly.
The foot switch allows the user to operate the crimper head, while keeping both of their hands free to
provide a quick and accurate crimp. Keeping both hands free the user can make crimps fast, accurate
and much easier.
FOOT SWITCH OPEN / CLOSE FUNCTION

CC150MOB General Production Hose Crimper
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B) 84mm Hydraulic Die
A) Master Die
A
B
DIE PART IDENTIFICATION

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INITIAL SET UP
Caution: Do not lift the machine by the crimper head.
Lift with a fork lift under the tank.
Mount the crimper on a sturdy surface. Workbench should be
able to support crimper weight of 400 lbs.
Check electrical circuit to be certain that it matches the crimper
requirements shown on the tag attached to the crimper cord.
DO NOT RUN CRIMPER ON AN EXTENSION CORD.
Check reservoir oil level with sight glass at the rear of the crimper.
The reservoir requires 6 gallons of ISO 46 hydraulic oil for a complete
ll. If necessary, oil can be drained from either of the two ports on the
rear of the reservoir.
Check to be certain that the motor rotates in the direction of the arrow
shown on the motor housing.
Damage to the pump can result if the motor does not rotate in the
correct direction.

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HYDRAULIC DIE INSTALLATION
Bring the crimper head to fully opened position as shown
in photo A.
Install the Hydraulic Dies with the quick change tool as
shown in photo B.
Note: The die size stamped on the face of the die should
face toward the operator.
Note: Consult your hose and tting manufacturer’s spec-
ications for the correct die set for the hose and tting
being crimped.
Align the studs of the Hydraulic Dies with the holes in the
Master Dies and SLOWLY close the crimper head on the
die set as shown in photo B.
Bring the crimper head to a fully closed position as shown
in photo C.
Remove the quick change tool as shown in photo D.
Note: The dies may also be inserted manually with the
crimper head in the fully open position.
Proceed to the Crimping Instructions to set up the crimper
for the hose and tting being crimped.
Note: For Hydraulic Die Removal, bring the crimper head
to the fully closed position as shown in photo D.
Insert the quick change tool and open the crimper head
releasing the Hydraulic Dies from their spring retention
holes as shown in photo E.
A
B
C
D
E

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CRIMPING PROCEDURE
To begin, use your hose and ttings manufacturer’s crimp specications to
select the correct hose, tting, die and nal crimp diameter for your project
Note: Prior to crimping the hose it is important to verify the insertion length.
This number should be provided by your hose and tting manufacture, or in
your hose and ttings manufacturer’s specications manual.
Set the dial micrometer to the setting recommended by your hose and tting
manufacturer for the combination of hose and tting being crimped,
then lock the micrometer.
Micrometer Setting Example:
Each 100 on the Micrometer represents 1 mm above the closed diameter of
the die set. For example, with a 50mm die installed and the Micrometer set at
250, the nished crimp diameter would be 52.5 mm.
(50mm + 2.5mm) = 52.5 mm
Insert the hose assembly from either direction into the crimper, taking care not
to disturb the die set. Hold the assembly in place until the crimp is complete.
Note: Consult your hose and tting manufacturer’s specications for the
correct insertion depth for the hose and tting being crimped.
• Activate the crimp cycle by pressing and holding the green close
button or the foot switch, until the crimper shuts o󰀨 indicating the
crimp is complete.
• After the dies retracted remove the hose assembly.
Check the crimp diameter of the nished assembly with calipers or
micrometers, to be certain that it is within the specications as outlined
in your hose and ttings manufacturer’s crimp specications.
Making Small Adjustments:
• If necessary, the crimp size can be adjusted by making small adjustments on
the unit’s micrometer.
Measure the nished crimp diameter, add or subtract the di󰀨erence to reach
your target diameter, then set that number on the dial micrometer and make a
crimp. Check the nal crimp diameter with calipers to conrm that it is within
your hose and tting manufacturer’s specications.
Notes:
• If the crimp is under-crimped, turn the dial counter-clockwise.
• If the crimp is over-crimped, turn the dial clock-wise.

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MANUAL BACK STOP SETUP
The Manual Back Stop eliminates guesswork allowing the
operator to visually observe exactly where the crimp will be
positioned on the tting without the need for trial and error and
product scrap due to poor crimp positioning.
With the Coupling Stop retracted, load the appropriate set of
dies and set crimp diameters as required.
With the dial micrometer at 0, bring the dies to a fully closed
position.
Loosen the Coupling Stop Clamp
and position the Coupling Stop
against the back face of the dies.
Slide the Coupling Stop Guide
against the Coupling Stop Arm.
Hold the tting against the Coupling
Stop Arm withdraw the Coupling Stop
Rod such that the Guide is aligned
with the desired crimp position. Lock
the Coupling Stop Clamp.
Position the tting against the Cou-
pling Stop and actuate the crimper
in the normal manner.
The dimension from the face of the
tting to the crimp position will now
be the dimension established in the
previous step.
Coupling Stop
Coupling Stop
Clamp
Coupling
Stop Guide

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Proper lubrication is essential to prevent damage to the machine and to
assure accurate crimping.
• Use the mini grease gun with ush tting adapter with grease (supplied
with the crimper) or a high-pressure moly grade grease can be used
as well.
• Failure to lubricate the crimper can cause premature failure, loss of
accuracy and may result in damage to the crimper.
• Lubricate the crimping head after each 250 - 400 crimping
cycles or at the start of each shift if the crimper is used in a
production setting.
To begin, rst bring the master dies to the fully opened position and
lubricate the die ngers through the 8 lubrication ttings in the front
ange face.
Next, bring the master dies to the fully closed position, and lubricate the
master dies through the 8 lubrication ttings again.
Note: Use only a high-quality moly-disulde grease. Failure to do so may
result in damage to the wearing surfaces.
Front ange bolts: Periodically, every 6-12 months depending upon
usage, the front ange bolt torque should be checked. The correct torque
is 199NM (147 ft-lbs).
The Protective Master Die Foam Pads: Periodically
you need to check them for dirt, oil, and other debris.
The protective pads
(as shown in photo #3) should be replaced if damaged,
missing, or not retracting properly.
LUBRICATION AND MAINTENANCE

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TROUBLESHOOTING
PROBLEM: CRIMPER RUNS BUT IS SLOW OR NON-FUNCTIONAL
• Check supply voltage to see that it matches the voltage specied on the tag attached to the crimper.
• If the crimper is connected to a three phase circuit, check all three legs of the circuit to be certain that all legs are
hot.
• Measure the voltage to the crimper when the crimper is under load. Voltage should be a minimum of 90% of line
voltage when the crimper is under load.
Many performance problems are the result of low voltage or inadequate electrical service.
• Check motor rotation and be certain that the motor rotates in the direction of the arrow on the motor housing. For
three phase units rotation can be reversed by switching any two wires in the plug.
• The circuit in the crimper is protected by a thermal overload relay. If the relay trips after resetting it from the master
power switch, call for technical service.
PROBLEM: MOTOR RUNS BUT FOOT SWITCH WILL NOT OPERATE
• Power to the secondary circuit is supplied from a 24 volt step down transformer. If the motor runs normally but the
foot switch will not function check the 2 amp slo blow fuse located in the control box.
PROBLEM: CRIMPER WILL CLOSE ON FITTING BUT DOES NOT DEVELOP POWER TO
COMPLETE THE CRIMP
• Fitting is to large for selected crimp die. Select a crimp die that is closer to nal crimp diameter. Machine has built-
in safety bypass to protect internal components from damage due to incorrect die selection.
• Check oil level. Position dies to the fully open position and check oil sight glass in rear of machine. Be sure the oil
level is in the middle of the sight glass. Use ISO 32 or 46 weight hydraulic oil.
If problem(s) persist contact Customer Service for additional troubleshooting assistance

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CC150MOB REPLACEMENT ACCESSORIES
Dial Micrometer Assembly
P/N:102941-38
Crimper Stand 16 Station
Die Holders
P/N:101247-84
Protective Master Die Foam Pad
P/N:102531
Die Lock Pin For 84S/99S Die
Series P/N:101582
CustomCrimp®Notched Digital
Caliper IN/MM P/N:CC-Caliper
Manual Back Stop
P/N:MBS-60
84mm Quick Change Tool
P/N:102572
Mini Grease Gun w/ CRIMPX Die
Lubricant 3 oz mini grease tube
P/N:103889
CRIMPX Die Lubricant 3 oz mini
grease tube P/N:103887
CRIMPX Die Lubricant 14 oz
large grease tube P/N:103888
Die Rack 9 Station Die Holders
P/N:102616-84mm
Foot Pedal Assembly
P/N:104118

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CustomCrimp® “No-Nonsense” Warranty Statement
All CustomCrimp® Products are warranted to be free of defects in workmanship and materials for one
year from the date of installation. This warranty ends when the product becomes unusable for reasons
other than defects in workmanship or material.
Any CustomCrimp® Product proven to be defective in workmanship or material will be repaired or replaced
at no charge. To obtain benets of this warranty, rst, contact Warranty Repair Department at Custom
Machining Services at [phone] and then deliver via prepaid transportation the complete hydraulic
product to:
ATTN: WARRANTY REPAIR DEPT.
Custom Machining Services, Inc.
318 North Co. Rd 400 East
Valparaiso IN 46383
If any product or part manufactured by CustomCrimp® is found to be defective by CustomCrimp®, at its
option, CustomCrimp® will either repair or replace the defective part or product and return via ground
transportation, freight prepaid.
CustomCrimp® will not cover any incoming or outgoing freight charges for machines sold outside
The United States.
This warranty does not cover any product or part which is worn out, abused, altered, used for a purpose
other than for which it was intended, or used in a manner which was inconsistent with any instructions
regarding its use.
Electric motors are separately warranted by their manufacturer under the conditions stated in their separate
warranty.
CUSTOMCRIMP®“NO-NONSENSE” WARRANTY STATEMENT

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CONTACT US
CustomCrimp®
Custom Machining Services, Inc.
326 N. County Rd. 400 East
Valparaiso, IN 46383
Ph: [phone]
Fax: [phone]
www.customcrimp.com
See the complete line of CustomCrimp®Crimpers and Accessories at:
[phone]CustomCrimp® www.customcrimp.com
CUSTOMCRIMP®,YOURSINGLESOURCEFORHOSEASSEMBLYPRODUCTS.
Products and services to support industry wide hose assembly needs.
CC150MOB General Production Hose Crimper