Cvo fire Geometrix - cube User manual

GEOMETRIX™ - CUBE

(Manual Control Version)

INSTALLATION MANUAL

CE PIN NUMBER: 0558BQ5590

PIN: 160590

Appliance Type: B-11AS

Appliance Catergories: I2H, I2E, I2E+, I2L, I3P(37), I3+, I3B/P(30)

Serial Number

Please quote this serial number when contacting CVO Fire regarding warranty and spare part issues.

Important

•It is recommended, even if you have installed these appliances before, that you take the

time to read through these instructions and follow them step by step.

•The appliance is CE approved for use with Natural Gas – I2H, I2E, I2L, I2E+ and LPG I3P, I3+,

I3B/P. Check the data plate for actual appliance setting.

•This manual must be handed to the owner of the property once the appliance is

commissioned and retained onsite for operation and servicing reference.

•The appliance has a manufacturers warranty valid for 1 year from date of delivery. In order

to validate the warranty the appliance must be installed by a CORGI Engineer. The warranty

card supplied with this booklet should be completed by the CORGI Engineer and posted to :

Customer Service Dept, CVO Fire. 4 Beaumont Square, Aycliffe Industrial Park, Newton

Aycliffe. County Durham. DL5 6XN.

•Whenever contacting CVO Fire regarding the appliance please have the serial number and the

installers CORGI registration number available.

Contents

1 Appliance Technical Data

2 Appliance General Information

3 Warning for Fire Guards and Hearths

4 Appliance Unpacking Instructions

5 Appliance Installation Instructions

6 Appliance Commissioning Instructions

7 Appliance Start Up / Shut Down Instructions

8 Appliance Fault Diagnosis Instructions

9 Appliance Cleaning Instructions

10 Appliance Servicing Instructions

11 Appliance Spare Parts

Every appliance has been designed, manufactured and type tested to ensure that it

conforms to the current national and European DFE (decorative fuel effect gas fire)

legislation.

If you have any queries regarding these instructions or require additional technical

support or advice on the installation of our products, please contact our technical

support team on 01325 327 221.

The installer is to advise the user not to stand too close to the appliance for prolonged

periods of time and that loose clothing is particularly at risk of burning due to the

presence of an unguarded flame.

1. Appliance Technical Data

1.1. General Specification

Oxy Pilot Assembly Marking Natural Gas Burner : P4-10D , LPG Burner – P4-16

Gas Connection Size 8.0mm O.D. tubing

Minimum Flue Diameter (Millimetres/Inches) 127.0/5.0

Minimum Flue Height (metres) 3.0

Appliance Mass (kilograms) 6.4

Countries of Destination

Gas

Type

Gas Category, Type

And Supply Pressure

I2H - G20 at 20mbar 999999999999

I2E - G20 at 20mbar

I2E+ - G20'G25at20'25mbar 9

I3P - G31 at 37mbar 999

999999

I3+ - G30'G31 at 28-30'37mbar 9999

999999

LPG

I3B/P – G30'G31 at 30mbar 99

99999999

Countries of

Destination

Gas

Type

Gas Category, Type

And Supply Pressure

I2H - G20 at 20mbar 99999999

I2E - G20 at 20mbar 9

I2L - G25 at 25mbar

I3P - G31 at 37mbar

999

I3+ - G30'G31 at 28-30'37mbar

LPG

I3B/P – G30'G31 at 30mbar

99999

Injector

(1 per appliance)

Gas

Type

Gas Category, Type

And Supply Pressure Marking Size

Nominal Heat Input

kW, Gross

I2H - G20 at 20mbar 5.0

I2E - G20 at 20mbar 5.0

I2E+ - G20'G25at20'25mbar 5.0/4.6

I2L - G25at 25mbar

440 Multi holed

7x0.77mm

4.6

I3P - G31 at 37mbar 4.4

I3+ - G30'G31 at 28-30'37mbar 4.4

LPG

I3B/P – G30'G31 at 30mbar

100 Single Hole

1.0mm

4.4

Recommended maximum builders opening size – If not supplied with enclosure and gather

Height, mm Width, mm Depth, mm

495 495 500

2. Appliance General Information

The appliance is intended for decorative purposes only.

The chimney should be swept before the appliance is installed, and should be swept

and inspected regularly to ensure that all products of combustion are entering the flue

and there is no excessive build up of soot.

Foreign objects should not be placed on to the appliance or otherwise disturb the fuel

bed. Debris from any source, or soot formed, should be removed from the appliance,

see ‘Appliance Cleaning Instructions’.

The appliance may emit a slight smell for a period of time after commissioning. This is

quite normal and any odours will disperse within a few hours of operation.

The pilot light and flame sensing device installed to the appliance are also atmospheric

sensing devices. The device is not adjustable and must not be disabled. If evacuation

of combustible products is interrupted the device shuts down both the main burner and

pilot light. In the event of a single shut down, do not attempt to re-light the pilot

within three minutes, once three minutes have passed the appliance can be re-started

in accordance with ‘Appliance Start Up / Shut Down Instructions’. In the event of

repeated shut downs, do not use the appliance and have the flue and appliance

checked by a CORGI Engineer. If any part of the pilot assembly needs to be replaced,

including the pilot burner, thermocouple, electrode and injector the complete

assembly must be replaced with an original manufacturer's pilot assembly by a CORGI

Engineer.

Warning – Do not adjust the system.

Warning – Do not disable the flame sensing device.

Warning – Use only OEM parts.

The installation should only be carried out by a CORGI Engineer and in accordance with

national and local regulations for gas. The installation must also be in accordance with

relevant parts of local and national building regulations. For the Republic of Ireland,

reference should be made to IS813 and ICP3 and any guidance notes from Bord Gais.

Read the instructions carefully before proceeding. Failure to do so could result in an

unsafe installation and may invalidate the warranty.

3. Warning for Fire Guards and Hearths

The appliance is not installed with an

integral guard. In normal use consideration

may be given to the use of a fireguard

conforming to BS6539 or BS6778, so that

the approach to the appliance is limited

such that access to the flame is

minimised. It is recommended that a

fireguard conforming to the requirements

of BS6539 or BS6778 be installed if the

appliance is used in the presence of young

children, the elderly or the infirm. For

some countries a non-combustible hearth

must be installed in front of the appliance

in accordance with national regulations

(e.g. United Kingdom). In addition, the

installer is to advise the user against

placing combustible material directly in

front of the appliance.

4. Appliance Unpacking Instructions

Carefully examine the carton for damage before unpacking. If the appliance is

damaged, consult your supplier over whether to proceed.

Remove the appliance and examine its general condition. If satisfied by the condition

of the product, proceed with the installation.

5. Appliance Installation Instructions (To be carried out by a

CORGI Engineer only)

5.1. General

Clearances between the appliance and all combustible materials must conform to

national regulations.

The appliance must be installed and used in accordance with these instructions. Prior

to installation, ensure that the local distribution conditions (identification of the type

of gas and pressure and the adjustment of the appliance) are compatible.

The builders opening or fireplace opening must be constructed of a non-combustible

material.

Any flue damper plate or flue restrictor must be removed or fixed permanently in a

fully open position, or shall only be installed in accordance with national regulations.

The chimney must be swept before the appliance is installed. If the chimney is not

swept, there is a possibility that loose debris may fall onto the burner unit which may

result in damage and unnecessary service costs.

Before the appliance is installed a flue test in accordance with national regulations

should be carried out. The appliance must not be installed unless the chimney or flue

length is at least the length and size indicated in the section marked ‘Appliance

Technical Data’ earlier in this manual.

Under no circumstances should the appliance be installed and operated within any

premises without an adequate flue or chimney system.

An air supply must be installed in accordance with national

regulations and should be checked regularly to ensure that it is free

from obstruction.

Soundness of the input gas line should be checked prior to installing the appliance.

The gas connection must be made in accordance with national regulations.

An isolation valve (stop tap) must to be installed adjacent to the appliance, which

when closed allows the complete burner and control assemblies to be disconnected for

maintenance and repair in accordance with national regulations.

5.2. Fixing the Base Unit

The appliance is supplied with a base plate. This must be installed to a flat, level

surface using the two fixing points shown below. When using the standard CVO Fire

Enclosure pilot holes are given to ensure correct positioning of the burner.

The main unit is then attached to the base using four screws, as shown below. This will

create a “floating” look as the main body is raised from the base by 15mm.

6. Appliance Commissioning Instructions

The burner inlet flow rates are factory set and sealed. Under no circumstances should

these settings be changed.

Step 1: The appliance is supplied with a pressure test elbow and gas tap. Connect an

8mm gas supply to the tap.

Step 2: Light the appliance using the control knob.

Step 3: Once lit turn the appliance onto the full setting and attach a manometer to

the inlet test point elbow. The inlet supply pressure must be within (+/-

1mb) of the pressure stated on the Data Plate.

Step 4: Light all other gas appliances in the house, including central heating systems

and check the inlet pressure again. The pressure must still be within the

tolerance of +/- 1mb. Now turn off all the other gas appliances and turn the

appliance down to pilot only, the pressure must still be in the tolerance of

+/- 1mb.

Step 5: If it is not possible to maintain the pressure at the required level, TRANSCO,

BORD GAIS or the propane supplier must be called to adjust the governor to

the house before the appliance can be commissioned further.

Step 6: Disconnect the pressure gauge, replace the pressure test point sealing screw

and test the appliance for gas soundness.

Step 7: Turn the control knob to maximum setting. Leave the appliance for 10

minutes and then test that all the products of combustion are entering the

flue by traversing the perimeter of the fireplace opening or canopy using a

smoke generator e.g. smoke matches.

Step 8: The customer should be shown in detail how to operate the appliance and

the installation manual given to the customer.

Step 9: The warranty card must be completed and given to the customer.

Step 10: The customer must also be aware that the appliance must be serviced every

12 months and that chimney or flue system should be checked regularly to

ensure the appliance operates at optimum performance.

If you have any questions, or the appliance is not operating correctly, please consult

the fault diagnosis chart and then contact the CVO Fire technical team BEFORE you

leave the installation. As part of our customer service procedure you will be asked for

the appliance serial number on the front cover of this booklet and the CORGI

Registration number of the Engineer.

If the appliance is not installed in strict accordance with these instructions CVO Fire

cannot be held responsible for any damage caused and reserve the right to charge for

any corrective work. The warranty covers defective components or manufacture not

incorrect installation or site specific conditions.

7. Appliance Start Up / Shut Down Instructions

If the main burner or pilot light is extinguished during lighting, do not attempt to re-

light the pilot within three minutes.

The functions of the control valve are depicted on the control panel around the control

knob.

When the control knob is in the OFF position the control valve prevents any gas from

passing through to either the pilot burner or to the main burner.

To light the appliance press the control knob in and turn anti-clockwise to just before

the PILOT position. (If the appliance has not been lit for some time it may be necessary

to hold the knob in this position to clear air from the appliance and allow gas to reach

the pilot burner). Once gas is available at the pilot, continue turning the control knob

anti-clockwise causing the piezo igniter to spark. This will be accompanied by a click

at the valve and the ignition of the pilot burner. This can be verified by looking at the

rear central section of the burner unit.

Once the pilot is lit, continue to hold the control knob in for 10-12 seconds. In this

time the pilot flame will heat the flame supervision thermocouple, operating a hold-on

magnet within the valve.

Next release the knob and turn anti-clockwise a further 90°. This will allow gas to

enter the burner at a low rate and be ignited by the pilot flame.

The appliance can now be set at any level between maximum and minimum by rotating

the control knob clockwise and anti-clockwise.

To turn off the main burner, press the control knob in and turn clockwise to the OFF

position.

Thus the sequence is:-

To light:

Step 1: From OFF press the control knob in and turn slowly anti-clockwise.

Step 2: Hold the knob in for 10 -12 seconds.

Step 3: Release knob and check pilot remains alight.

When the ignition click occurs check that the pilot is lit. (If not repeat 1 and 2).

Step 4: Turn knob anti-clockwise until the appliance ignites.

Step 5: Adjust flames to required level without pressing the knob.

To extinguish:

Step 1: Turn control knob clockwise to minimum position.

Step 2: Press knob in until able to continue turning clockwise to the OFF position.

8. Appliance Fault Diagnosis Instructions

All CVO Fire appliances are given a full function test at the factory including being run

for a number of minutes on full gas supply to ensure that the appliance functions

correctly. It is highly unlikely, that if the appliance has been installed correctly as set

out in this manual that the appliance will not function. Please use the fault diagnosis

tick sheets to resolve any issues which may arise.

Symptom Check List Tick

Check spark lead is connected properly.

Appliance clicks but no

spark or weak spark. Check spark electrode is in the correct area and the gap

correctly distanced to the pilot.

Check for a good spark.

Check the spark is in the right area.

Check that the ventilation is not too strong and drawing the gas

awa

from the

ilot.

Appliance sparks but does

not light pilot.

Check that there is gas at the input and at the pilot.

Check that manual valve is o

erated correctl

Check isolation tap/shut off is open.

If there is no gas.

Check for blockages in the gas pipes.

Check for a good spark.

Check the spark is in the right area.

Check that the ventilation is not too strong and drawing the gas

awa

from the

ilot.

If there is gas but pilot

does not light

Check the pilot gas slot is clear.

Check the pilot flame is heating the thermocouple.

Check the thermocouple nut is properly tightened into the valve.

Check that the pilot lights early on ignition clicks.

Pilot lights but does not

light main burner

Check ventilation is not too strong and drawing the pilot flame

awa

from the thermocou

le.

When using LPG Bottles ensure bottle is not empty.

Check thermocouple nut is properly secured to the valve.

Check ventilation is not too strong and the flame is not blowing

off the thermocouple.

Burner lights but turns off

after a few minutes

Check gas pressure is correct and maintained at constant level –

especially with other appliances in the home working.

9. Appliance Cleaning Instructions

Before any cleaning, ensure the appliance is switched off and has been given time to

cool down.

Matting :-

Due to the surface area and flatness of the ceramic burner matting, it is inevitable that

dust, debris from the chimney and combustion by-products will accumulate,

consequently the surface area of the burner unit should be cleaned at regular intervals.

The most effective method of dust/debris removal is achieved with the aid of a vacuum

cleaner however, great care must be taken to ensure that there is no contact between

the cleaner and the surface area of the burner unit, as damage to the matting will

result in the complete replacement of the matting panel. The replacement can only

take place in the factory. After ensuring that no damage has been done to the surface

the appliance is ready to re-ignite.

Burner Shell :-

The Outer shell of the burner can be cleaned with a soft cloth with stainless steel

cleaner. Always move in the direction of the grain of the steel. Ensure no cleaning

materials come in contact with the matting surface as damage may occur.

10. Appliance Servicing Instructions

CVO Fire recommends that the appliance

is serviced every 12 months by a CORGI

Engineer.

Step 1: Turn off the appliance and allow it to cool.

Step 2: Turn off the gas supply stop tap.

Step 3: Turn off the appliance stop tap.

Step 4: Disconnect the gas inlet pipe from appliance stop tap.

Step 5: Remove the four base assembly screws.

Step 6: Remove the main unit from the base taking care not to damage the burner

matting.

Step 7: Remove the venturi cover screw and venturi cover (natural gas only), then

remove and clean the injector. Do not use a tool that could damage the

injector.

Step 8: Re-assemble in the reverse order, reconnect the gas supply.

Step 9: Using a soft brush or vacuum cleaner remove any debris from the top surface

of the appliance.

Step 10: Check for gas soundness.

Step 11: Check that any purpose provided ventilation is free from obstruction.

Step 12: Re-commission the appliance as described in ‘Appliance Commissioning

Instructions’.

11. Appliance Spare Parts

There are no user serviceable parts on the appliance.

Spare parts which are available to order

for replacement by a CORGI Engineer are

1. Manual Valve – NG/LPG – V4 – 28 – AC027

NG – 440 – AC063

2. Gas Injector –[

LPG – 100 – AC025

NG – P4 – 10D – AC047

3. Pilot Assembly –[

LPG – P4 – 16 – AC007

If the ceramic matting becomes damaged it can only be replaced by CVO Fire.

To order spare parts please contact: CVO Fire Customer Service on 01325 301 020

ONLY USE GENUINE REPLACEMENT PARTS.

The information supplied in this manual is correct at the time of publish; Dated on the

12th of December 2008. There may be changes made in future as we improve our

products. If there are any queries please write to or call our technical department.

The CVO Fire brand is owned and manufactured by:

Spirit Fires Ltd,

4 Beaumont Square

Aycliffe Industrial Park,

Newton Aycliffe

County Durham,

DL5 6SW

T – 01325 327 221

F – 01325 327 292

Email – [email protected]

Web – www.cvo.co.uk

GEOMETRIX™ - CUBE

USER MANUAL

CE PIN NUMBER: xxxxxxxxx

Serial Number

Please quote this serial number when contacting CVO Fire.

Important

•This manual must be handed to the owner of the property once the appliance is

commissioned and retained onsite for operational reference.

•The appliance has a manufacturers warranty valid for 1 year from date of delivery. In order

to validate the warranty the appliance must be installed by a CORGI Engineer. The warranty

card supplied with this booklet should be completed by the CORGI Engineer and posted to :

Customer Service Dept, CVO Fire. 4 Beaumont Square, Aycliffe Industrial Park, Newton

Aycliffe. County Durham. DL5 6XN.

•Whenever contacting CVO Fire regarding the appliance please have the serial number and the

installers CORGI registration number available.

Contents

1 Appliance General Information

2 Warning for Fire Guards and Hearths

3 Appliance Unpacking Instructions

4 Appliance Installation Procedure

5 Appliance Start Up / Shut Down Instructions

6 Appliance Cleaning Instructions

7 Appliance Servicing Instructions

8 Appliance Spare Parts

Every appliance has been designed, manufactured and type tested to ensure that it

conforms to the current national and European DFE (decorative fuel effect gas fire)

legislation.

If you have any queries regarding these instructions or require additional technical

support or advice on the installation of our products, please contact the technical

support team on 01325 327 221.

Do not to stand too close to the appliance for prolonged periods of time. Loose

clothing is particularly at risk of burning due to the presence of an unguarded flame.

1. Appliance General Information

The appliance is intended for decorative purposes only.

The chimney should be swept and inspected regularly to ensure that all products of

combustion are entering the flue and there is no excessive build up of soot.