CynkoMet DZIK N-200 User manual

CynkoMet N-200
Page 1
CynkoMet Sp. z o.o.
ul. Fabryczna 7W
16-020 Czarna Białostocka
phone (085) 710 24 56
“DZIK” manure mini-spreader
N-200
INSTRUCTIONS FOR USE AND OPERATION
Identification of the machine
Symbol/Type N-200
Serial number:…………………………….
The serial number is stamped on the rating plate and on the beam of the
drawbar on the left side of the spreader. The rating plate is riveted to the
beam of the drawbar on the left side.
When buying the machine, check the conformity of the serial numbers
stamped on the spreader with the serial number written in the warranty card,
in the sales documents and in the instruction manual.

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NOTE!
The manufacturer reserves the right to introduce, in the manufactured
machines, structural alterations facilitating servicing and improving the quality
of their work. The information on significant design changes are
communicated to the user by means of enclosed information (annexes).
Comments and observations about the design and operation of the
machine should be sent to the manufacturer. This information will allow
objective evaluation of the machine, and serve as guidelines in their further
modernization.
Before the operation, the user should be familiar with this manual and
follow all recommendations. This will ensure safe maintenance and trouble-
free operation of the machine.
If the information contained in the manual will prove to be not fully
understood, it is advisable to seek help at the sales point in which the
machine was purchased or go directly to the Manufacturer.
Manufacturer's Address:
CynkoMet Sp. z o.o.
ul. Fabryczna 7W
16-020 Czarna Białostocka
phone . (085) 710 24 56
INSTRUCTIONS FOR USE AND SERVICE CONSTITUTES BASIC EQUIPMENT
OF THE MACHINE!
The machine is designed in accordance with the applicable standards,
documents and legal regulations currently in force.
DETERMINATION OF DIRECTIONS IN THE MANUAL
Left side - side to the left hand of the observer facing in the direction of
travel of the machine forward.
Right side - the right-hand side of the observer facing in the direction of
travel of the machine forward.

CynkoMet N-200
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EC DECLARATION OF CONFORMITY
CynkoMet sp. z o.o.
16-020 Czarna Bialostocka ul. Fabryczna 7W Polska
Acting as the manufacturer
I declare with full responsibility that the machine:
MANURE SPREADER
TYPE /MODEL:N-200
YEAR OF PRODUCTION:
SERIAL NUMBER:
BRIEF DESCRIPTION OF THE MACHINE AND ITS FUNCTIONS:
For the conformity evaluation, the following harmonized standards have been used:
-PN-EN ISO 4254-1 Farm Equipment - Safety - Part 1: General requirements of 2014.
-PN-EN 690 Agricultural machinery –Manure spreaders –Safety
-PN-ISO 11684:1998P Tractors, machinery for agriculture and forestry, moto tools - Safety signs and pictograms of
threats - General provisions of 1998.
-PN-EN ISO 12100-1:2012 Safety of machinery - General principles for design-Risk Assessment and
reducing the risk of 2012.
-PN-EN ISO 13857:2010 - Safety of machinery - Safety distances preventing reaching of the upper andlower limbs
into dangerous areas of 2010.
Person authorized to prepare technical documentation:
Head of the Designing and Process Engineering Department
Address: Fabryczna 7, 16-020 Czarna Białostocka, Poland
THE DECLARATION LOSES ITS VALIDITY,IF THE MACHINE IS CHANGED OR REBUILT WITHOUT CONSENT OF THE PRODUCER.
Czarna Białostocka
Place and date of declaration
Identity and signature of the person
authorized to issue the declaration
The mini-spreader is a universal machine intended for spreading of manure, compost and cut grass. The spreader
consists of a box, drawbar, interior wall and adapter. The rotating shafts of the adapter on the mini-spreader are
powered by a mechanism transmitting torque from the driving wheels. The mini-spreader is adapted for coupling to
ATVs or smaller tractors as well as to grass mowing tractors.
To which this declaration relates complies with the requirements:
-Directive 2006/42 / EC of the European Parliament and the Council of 17 May 2006 on
machinery, and amending Directive 95/16 / EC (OJ L157 of 09.06.2006, pages 24-86)
-Regulations of the Minister of Economy of 21 October 2008 on essential requirements for machines
(Journal of Laws of 2008, no. 199, item 1228)

CynkoMet N-200
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Table of contents
1. Introduction 6
1.1 Identification of the machine .......................................................................................... 7
2. Purpose of the mini-spreader 8
3. Safety in use 10
3.1 General safety and accident prevention regulations.............................................. 10
3.2 Attaching and detaching the machine to the tractor............................................. 12
3.3 Tires on driving wheels................................................................................................... 12
3.4 Adapter drive system...................................................................................................... 12
3.5 Maintenance...................................................................................................................... 13
3.6 The principles of movement on public roads........................................................... 13
3.7 Description of residual risk. ........................................................................................... 14
3.8 Residual risk assessment. ............................................................................................... 15
3.9 Information and warning stickers. ............................................................................... 16
3.10 Technical characteristics.................................................................................................20
4. Information regarding use 20
4.2 Description of construction and operation. ..............................................................20
4.2.1 General description ..................................................................................................20
4.2.2 Lower frame / drawbar ..........................................................................................23
4.2.4 Adapter........................................................................................................................25
4.2.5 Drives............................................................................................................................26
4.3 Rules of proper use of the spreader.............................................................................27
4.3.1 Preparation before running for the first time. ................................................27
4.3.2 Preparation for the spreader’s work.................................................................. 31
4.3.3 Loading the spreader. ............................................................................................ 31
4.3.4 Coupling and decoupling with the drawing machine.................................32
4.3.5 Loading the cargo box...........................................................................................33

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4.3.6 Load transport...........................................................................................................35
4. Technical Support 37
4.1 Adapter maintenance .....................................................................................................38
4.2 Conveyor feed adjustment............................................................................................39
4.3 Adapter drive control......................................................................................................39
4.4 Lubrication. ........................................................................................................................ 41
4.6 Storage and maintenance. ........................................................................................... 45
4.7 Troubleshooting.............................................................................................................. 46
5. Transport48
6. Spreader cassation 49
7. Guarantee 50

CynkoMet N-200
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1. Introduction
This manual describes the basic principles of safe use and operation of
manure mini-spreader.
NOTE!
NOTE!
Before using the mini-spreader, you should carefully read the
contents of the manual. Before each running of the mini-
spreader, it must be checked in terms of operational safety.
If the information contained herein will prove to be not fully understood,
seek help from the manufacturer of the machine or the sales point where it
was purchased.
Particularly important information and recommendations, the observance
of which is absolutely necessary in the text are highlighted in bold or
preceded by the word „ CAUTION!”.
Information, descriptions of danger and precautions as well as commands
and orders "related to the safety of use are highlighted in the manual with a
sign and also mentioned in the chapter "SAFETY OF USE".

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NOTE!
NOTE!
The operating instructions must absolutely be passed at the
moment of delivering the machine to another user, allowing him
to get acquainted with its content. It is recommended that the
transfer of the instruction is done against a confirmation.
1.1 Identification of the machine
The manure mini-spreader is marked with the use of a nameplate (1) and a
serial number (2). The serial number is found on the front wall of the cargo
box, and the rating plate is also found on the front wall of the cargo box.
When buying the mini-spreader, check the compatibility of the serial
numbers on the machine with the number written in the WARRANTY CARD ,
in the sales documents and in the USER’S MANUAL.
Figure 1. Location of the nameplate and issue of the serial number
1 - rating plate, 2 - serial number
NOTE!
NOTE!
It is forbidden to use the spreader when the nameplate is illegible
or has been removed from the machine.

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2. Purpose of the mini-spreader
The mini-spreader is a universal machine intended for spreading of
manure, compost and cut grass. After the adapter is dismounted, it can also
serve as a trailer for works on a farm or property. The adapter, with two
horizontal shafts to which the blades are welded, makes possible precise
spreading of the material loaded onto the mini-spreader. The machine is also
equipped with an interior wall that prevents the cargo from spilling while
driving. The wall is raised and lowered manually. The spreader consists of a
box, drawbar, interior wall and adapter. The rotating shafts of the adapter on
the mini-spreader are powered by a mechanism transmitting torque from the
driving wheels. Drives are engaged by means of a lever found on the mini-
spreader’s side wall.
Failure to follow the transport and loading of goods specifications
described by the Manufacturer will void the warranty service and is regarded
as use of the machine incompatibly with its purpose.
The mini-spreader is adapted for coupling to ATVs or smaller tractors as
well as to grass mowing tractors. The hitch in the machines mentioned above
should be adapted for a BC-1200M hitching head (specifications D=11.3kN,
S=120 kg, DMC = 1200 kg).
The spreader IS NOT SUITABLE and cannot be used to transport people
and / or animals and other materials identified in the following pages.

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NOTE!
NOTE!
The spreader must not be incompatibly with its purpose, and in particular:
for transporting people and animals,
for transporting bulk hazardous toxic materials when there is a
possibility of causing environmental contamination,
to transport machinery and equipment,
spreading manure, peat, cut grass, where in those materials
there are stones, pieces of wood or other solid materials that
can damage the adapter and threaten the safety of users and
bystanders,
to carry stones, gravel and other building materials,
to carry gravel, sand, salt, etc.
Use in accordance with the product's destination also includes all activities
related to correct and safe operation and maintenance of the machine.
Therefore, the user is obliged to:
Read the content of the USER’S MANUAL of the spreader and the
WARRANTY CARD and adhere to the recommendations contained in these
documents.
Comply with the established maintenance plans and regulations.
Comply with general safety regulations while working.
Prevent accidents.
Read the instructions for operating the agricultural tractor and comply with its
recommendations, in combination with the spreader.
The spreader can be handled and operated only by persons of full age
who:
Are familiar with ALL THE CONTENT of the mini-spreader's manual.
Have the required licenses and experience for driving a quad, tractor, mower.

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NOTE!
NOTE!
The operation and exploitation of the machine not in accordance
with the Instruction Manual releases the Manufacturer from
liability for the consequences resulting from non-compliance with
the provisions contained therein. At the same time, it causes a loss
of warranty.
NOTE!
NOTE!
The manufacturer is not responsible for changes made by the user
in the design of the spreader, and such changes will void the
warranty.
3. Safety in use
3.1 General safety and accident prevention regulations
Before using the spreader, you should carefully read the contents of the
manual. During operation, observe all instructions contained in the manual.
Before every start-up, the spreader must be checked for safety of operation
(completeness of all guards, fastening of all screws (table 6)), whether there
are cracks or visible damage on the structure, chain tension “not too loose” is
checked by lifting the chain up by the central strip (the space between the
floor panel and strip should be about 3 cm), and the condition of the ball
hitch).
Climbing onto the spreader is prohibited.
The spreader can be coupled to vehicles equipped with a ball hitch designed
for coupling with the BC-1200M hitch. It is strictly prohibited to tow the
spreader with a passenger car. Pay attention to the warnings in places of
crushing and shearing when starting the machine and all the pictograms
placed on the spreader.
The speed of driving must always be adapted to the environmental
conditions. Avoid travel over ditches and avoid sudden turns.
When coupling and decoupling the mini-spreader to/from the driving

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vehicle, you must take special caution.
Exceeding the permissible load can cause accidents and damage to the
machine.
When cornering, you should take into account the inertia of the machine.
Before you start, check if the spreader has any loose parts.
Within additional elements which are force operated (e.g. by hand), there are
places of crushing and shearing.
Only remove disturbances in the spreader’s operation when the machine is at
a complete standstill.
The permissible transport speed 15 km / h cannot be exceeded.
It is forbidden to transport people or animals on the spreader.
It is forbidden to enter the cargo box while the machine is running.
Decoupling of the mini-spreader from the towing vehicle is prohibited while
the engine is running.
Modifications can be made only with the permission of the manufacturer. The
basic condition for safety are original spare parts and components. Using
other parts may result in exclusion of liability of the manufacturer for resulting
consequences.
Careless operation and use of the spreader can injure the operator or third
parties.
It is prohibited for persons not licensed to drive the mini-spreader's towing
vehicle to use the machine.
It is forbidden to use the spreader in non-compliance to its purposes. Prior to
every use of the spreader, check its technical condition, especially the
condition of the coupling system, drive system, and guards.
The machine is marked with information and warning inscriptions in the form
of stickers as specified in Table 1. The user is obliged to constantly take care
of the readability of signs and warning symbols on the machine. In the event
of damage or destruction replace them with new ones.
Labels with inscriptions and symbols are available from the manufacturer.

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3.2 Attaching and detaching the machine to the tractor
Before attaching the mini-spreader, make sure that the driving vehicle and
spreader are technically efficient.
When coupling the spreader, use only a ball hitch. After completion of the
machine coupling, check the security of the hitch. Be very careful when you
connect the machine.
During coupling of the mini-spreader, the driving machine and engine must
be switched off, and the key should be removed from the ignition switch.
Next, the mini-spreader (without cargo) should be pulled to the driving
vehicle manually and coupled to the ball hitch. The coupling should be
checked thoroughly.
After coupling the mini-spreader, raise the adjustable support to its maximum
height, so that it does not come into contact with the floor during driving,
and lock it into place. If the support comes into contact with the floor during
driving, it may be damaged, and in extreme cases, even damage the mini-
spreader.
3.3 Tires on driving wheels
When working with tires, secure the spreader so that it cannot move.
Tire change should be performed on a stable base in which the wheel cannot
become embedded. After every tire change, tighten the nuts after the first 10
work-hours, and then check their tightness every 50 work-hours.
The air pressure is to be checked regularly. Use the recommended pressure
350 bar.
Dismantling the wheels can be carried out only in the case when the spreader
is not loaded.
Avoid quick and variable maneuvers and high speed during turns.
Tire valves are to be protected with caps to prevent penetration of impurities.
3.4 Adapter drive system
During maintenance of the adapter's drive, first make sure that the mini-
spreader is secured against uncontrolled movement:

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chocks disabling free movement of the mini-spreader have been
placed under the wheels,
the mini-spreader is decoupled from the towing vehicle,
the control lever is in the angled position (drive disengaged),
if the mini-spreader has not been decoupled from the towing vehicle,
always make sure that the keys have been removed from the ignition
switch.
After checking the above points, it is not possible to start work on the
adapter's drive.
3.5 Maintenance.
Repair, maintenance and cleaning as well as removal of malfunctions can be
performed only if the engine of the machine drawing the mini-spreader is
switched off and the key has been removed from the ignition switch.
During maintenance and repair jobs use appropriate tools and protective
clothing.
Maintenance should be performed standing on the floor outside of the
spreader's outline.
Use the spare parts according to the catalog of spare parts.
Modifications can be made only with the permission of the manufacturer. The
basic condition for safety are original spare parts and components. Using
other parts may result in exclusion of liability of the manufacturer for resulting
consequences.
Maintenance operations of the spreader should be carried out on a stable
surface and with securing the spreader against uncontrolled rolling off
(through planting of chocks under the wheels);
3.6 The principles of movement on public roads.
NOTE!
NOTE!
The machine is not designed for driving on public roads due to
the absence of lighting. Driving on public roads is strictly
prohibited. The spreader is intended for work on a farm or
property under conditions of good visibility.

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The presence and transport of people in the load crate of the spreader is
prohibited.
Before driving, make sure that the mini-spreader is correctly coupled to the
drawing vehicle (in particular, check that the ball is properly locked in the
hitch).
It is forbidden to park on the slopes with a loaded and unsecured machine.
Prior to each spreader's use, check its technical condition, especially in terms
of safety. In particular, check the technical condition of the hitching system
and driving system.
The spreader is adapted for driving on slopes up to a maximum inclination of 8°. Moving
the spreader on steeper slopes may cause the spreader to tip over as a result
of loss of stability.
It is prohibited to exceed the admissible spreader load. Exceeding the
carrying capacity may lead to equipment damage, loss of stability while
driving, scattering of the load and cause a hazard to third parties during
driving.
The load on the spreader must be distributed evenly and cannot make it
difficult to drive the set or exceed the maximum tolerable pressing force on
the hitch of the drawing vehicle.
Take special caution when driving in reverse.
It is prohibited to reverse while the spreader's drive is running.
Re-loading of the mini-spreader increases the load on the rear axle of the
drawing unit and results in loss or deterioration of this vehicle's
maneuverability.
3.7 Description of residual risk.
Although the "CYNKOMET" Czarna Białostocka company takes
responsibility for the design and construction in order to eliminate the
danger, and has made every effort to eliminate the risk of an accident, some
elements of risk during operation of the spreader are unavoidable. The

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residual risk stems from the wrong behavior of the machine operator.
The greatest danger occurs when you do the following:
Use the spreader for purposes other than those described in the manual.
Being between the spreader and the tractor during work of the engine
connecting the spreader to the tractor, or just being between machines
during maneuvers, reversing, turning, or aggregation of the spreader to the
tractor.
Operation of the machine drawing the mini-spreader by unlicensed persons,
minors or persons under the influence of alcohol or other drugs.
When people/animals are present on the machine while it is running.
Cleaning/maintenance of the machine when not following the instructions in
the user's manual.
Not keeping a safe distance when operating the machine (including
reversing, driving, spreading materials for which the mini-spreader has been
designed).
Introduce structural changes without the consent of the Manufacturer.
Clean, carry out maintenance and technical checks of the mini-spreader.
Presence of people or animals in hazardous zones during the spreader’s
work (driving with engaged feed).
Inserting arms, legs, or other items such as tools into rotating parts of the
adapter, or the conveyor elements.
When presenting the residual risk, the spreader is treated as a machine,
which until the start of production was designed and manufactured
according to applicable standards.
3.8 Residual risk assessment.
When observing such recommendations as:
Careful reading of the operating instructions and strict adherence to its
provisions.
Prohibition of placing hands and other parts of the body in inaccessible and
forbidden places.

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prohibition of being on the machine during operation of the tractor, spreader
Maintenance and repair of the machine according to instructions.
Use of the machine by persons who have read the instruction manual.
To work with the components and elements with sharp edges you must use
suitable protective clothing (gloves, boots, etc.).
securing the machine against the access of children and animals,
use of the observations and recommendations contained in the operating
instructions.
Keep a safe distance from forbidden or dangerous places during the mini-
spreader's work (spinning parts of the adapter).
Prohibition on being on the machine during driving, working, loading or
unloading.
NOTE!
NOTE!
Residual risk is present in the case of failure to adhere to the
tips and guidelines given in the instruction manual.
3.9 Information and warning stickers.
The spreader is marked with information and warning labels listed in table
1. The user of the machine is obliged to take care of the readability of the
subtitles, warning symbols and information placed on the mini-spreader
throughout the entire period of its use. In the case of destruction, replace
them with new ones. Labels with inscriptions and symbols are available from
the manufacturer or the place where the machine was purchased. New units
replaced during repairs must be re-marked with the appropriate safety signs.
The use of warning stickers (pictograms) serves to remind the user and
bystanders of the hazards that are present. When cleaning the spreader, do
not use solvents that can damage the coating of labels and do not direct a
strong stream of water.

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Table 1. Information and warning stickers
Item
no.
The symbol (sign) of
safety or the content
of the inscription
Meaning of the
symbol (sign)
The placement on the
machine
1.
Note
Before starting work,
please read the
User's Manual.
Front wall
2.
Note
Turn off the engine
and remove the key
before starting
maintenance or
repair
Front wall
3.
Do not reach into the
crushing area if parts
may be in motion.
Side guards of drives
4.
Company logo
Front wall, rear adapter guard
5.
Product name
Right side wall, left side wall
6.
Logotype
The right-side wall, left side
wall
7.
Speed limit
Rear adapter guard
8.
Load capacity
Right side wall,
Left side wall
9.
Marking of drive
Front wall

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10.
Marking of drive
Front wall
11.
Keep a safe distance
from the machine
Side guards of drives
12.
Conveyor
Right side wall,
Left side wall
13.
Drive engage lever
Left side wall
14.
Conveyor feed
adjustment
Left adapter guard

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Figure 2. Distribution of stickers

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3.10 Technical characteristics.
Table 2. Basic technical specifications of the trailer
Item
No.
Content
Unit of
measure
"DZIK”
1.
Total length
mm
3070
2.
Total width
mm
1380
3.
Total height
mm
910
4.
Track of wheels
mm
1090
5.
Dimensions of the loading
crate:
Length
width
height
mm
1560
700
510
6.
cargo capacity
m3
0.6
7.
Loading surface
m2
1.02
8.
Height of the loading surface
mm
345
9.
The ground clearance of the
vehicle
mm
180
10.
Vehicle weight
kg
420
11.
Allowed payload of the vehicle
kg
800
14.
Tire size
23x8.5-12 Mitas 6
PR
14.3
The maximum tire pressure
bar/kPa
350
16.
Permissible design speed
km/h
15
18.
The level emitted of noise
dB
<70
4. Information regarding use
4.2 Description of construction and operation.
4.2.1 General description
The mini-spreader is a machine intended for spreading of manure of any
type, peat, compost and cut grass. The spreader consists of cargo box (6),
joined by screws to drawbar (3). The drawbar consists of two stringers
terminated by a latch to which hitching head (1) and support with
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