DAAB DB409 User manual
For DAAB Automatic control unit
EP104 version 4.08
EP105
INSTRUCTION MANUAL
DAAB INTERFACE CARD DB409
FOR FREQUENCY CONVERTER VFD-EL
FAAC Nordic AB
www.faac.se
Revision: 8
2
DAAB INTERFACE CARD DB409 INSTRUCTION MANUAL
2 Revision 7
Installation EP104
1. Disconnect the power to the EP104
2. Screw the DB409 card into place on the spacers on the EP104 using two M3x5 screws.
.
Preparations before connection
NOTE! Take care to ensure that all cables marked as illustrated below are removed. If this is not done correctly, the
frequency converter and the automatic control unit may be permanently damaged.
Pick out the following:
EP104-1 EP104-2
e cable in X12 e cable in X12
e cable in X7
e cables between X4 and X11
e illustration shows EP104-2
Connection
e frequency converter being connected to the DB409 must be a DELTA VFD-EL. is frequency converter is based on
negative logic. Refer to the following pages for full details regarding signals and connecting electric motors.
Spacers for DB409
The cable in X7 is removed
The cable is removed
The cable is removed
The cable in X12 is removed
DAAB INTERFACE CARD DB409 INSTRUCTION MANUAL
Revision 7 3
Installation EP105
1. Disconnect power to EP105
2. Screw the DB409 card into place on the spacers on the EP105 using two M3x5 screws..
Preparations before connection
NOTE! Take care to ensure that all cables marked as illustrated below are removed. If this is not done correctly, the
frequency converter and the automatic control unit may be permanently damaged.
Pick out the following:
EP105-1 EP105-2
e cable in X12 e cable in X12
e cable in X7
e cables between X4 and X11
e illustration shows EP105 -2
Connection
e frequency converter being connected to the DB409 must be a DELTA VFD-EL. is frequency converter is based on
negative logic. Refer to the following pages for full details regarding signals and connecting electric motors.
Spacers for DB409
The cable in X7 is removed
The cable is removed
The cable is removed
The cable in X12 is removed
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DAAB INTERFACE CARD DB409 INSTRUCTION MANUAL
4 Revision 7
• Wiring diagram for one motor
Frequency converter Automatic control unit
Power
Must not be used!
Network cable
L1-C1
L1-1
L1-C1
L1-1
L2-1
L3-1
Important:
BEFORE connection takes place the
cable in X12 must be removed
!
AMains connection
BControl panel
CNPN/PNP
DAVI/ACI
ETerminal block
FRS485 (RJ-45)
GMotor connection
BB
CCDD
EEFF
AA
GG
AA
GG
FF
EE
DAAB INTERFACE CARD DB409 INSTRUCTION MANUAL
Revision 7 5
• Circuit diagram for two motors
Automatic control unitFrequency converterFrequency converter
Network cable
Network cable
L1-C1
L1-C2
L2-1
L3-1
L1-1
L1-2
L3-2
L2-2
Power
Must not be used!
L1-C1
L1-C2
L2-1
L3-1
L1-1
L1-2
L3-2
L2-2
Important:
BEFORE connection takes place,
the following cables must be
removed:
e cables between X4 and X11
e cable in X7
e cable in X12
!
AMains connection
BControl panel
CNPN/PNP
DAVI/ACI
ETerminal block
FRS485 (RJ-45)
GMotor connection
A
BB
C D
EF
G
A
G
A
G
F
F
E
E
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DAAB INTERFACE CARD DB409 INSTRUCTION MANUAL
6 Revision 7
Installing the Delta VFD-EL frequency converter
• Modification of the motor winder
e following criteria must be met in order to use the DAAB motor winder with the frequency converter:
• If mechanical limit switches are used, the limit switch cams must be wider than normal.
• FAAC Nordic AB recommends using encoder-type limit switches, DB405, together with the frequency converter.
• FAAC Nordic AB recommends using a motor with a speed of 2,800 rpm.
• Programming the frequency converter
To program the frequency converter, press ENTER once to select programming mode. Select program group 00.xx to 11.xx
using the arrow keys. Press ENTER to select program group. e program arrows now switch between the dierent program
channels in the selected program group. Press ENTER once more at the selected program channel and select value using the
arrow keys. When you have set the desired value, press ENTER again to save the new value. When all the programming has
been done, you return to normal operation by pressing MODE until the display shows H for the output frequency concerned.
Tip: By pressing MODE once more when stepping between the program channels, you change to stepping between the
program groups instead.
• Channel settings in the frequency converter
Channel
no. Description
Factory
setting
Modified
value
00.03 used to display the output frequency during operation after power is
switched on
01
01.00 used to set the maximum output frequency 100.0
01.03 used to set the low frequency 5.00
01.04 used to set the low frequency voltage 40.0
01.05 used to set the start frequency 1.50
01.06 used to set the start frequency voltage 30.0
02.00 used to set where the setpoint value for speed is to be taken from 03
02.01 used to set the start method 01
02.02 used to set the type of stop 01
02.04 used to block reversing 01
03.00 used to set the multifunction output 01
03.08 used to set the internal cooling fan 01
04.04 used to set the function of input MI1 00
06.01 used to set the current limit for a speed increase 200
06.02 used to set the current limit at constant speed 200
06.06 used to set the electronic overload relay 02
09.00 selects communication address: 1 for motor 1, 2 for motor 2 1
09.01 used to set transfer speed 03
09.02 used to set error handling 0
09.07 used to set time delay between messages 0
DAAB INTERFACE CARD DB409 INSTRUCTION MANUAL
Revision 7 7
• Setting of frequency converter
Note that the switches above the terminal block must be in the upward position! (NPN/AVI)
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DAAB INTERFACE CARD DB409 INSTRUCTION MANUAL
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Channel setting with encoder, DB405
For the automatic control unit to measure current and output correctly, C202 must be set to 4, frequency converter.
When a frequency converter is used with the automatic control unit, EP104 or E105, a load guard with personal protection
cannot be used. When C202 is set to 4, the personal protection is automatically disabled and channels C230 and C240 are
hidden. Depending on the selected setting in C200, the values in C211, C212, C232, C233, C242 and C243 should be
adjusted so that satisfactory function and reliable mechanical protection is obtained for the gate or door.
A basic setting for the motor cutout is 4.0 A in channels C252, C253, C262 and C263 and 5.0 seconds in channel C221.
Adjust the settings so that adequate function and safe protection for the motors is obtained.
When a frequency converter is used, only the upper limit is active for the internal motor cutout. is limit is 50% than the
set value. If 4.0 A has been indicated, the current limit is 6.0 A. If the current is above this limit during the time in C221,
the control unit will stop and show the error code E201 for motor 1 or E202 for motor 2.
In the channel group F, settings are made for how the frequency converter is to work together with EP104 or EP105.
e automatic control unit checks and controls the frequency converters using serial communication. If there are problems
with communication or when communication is disabled, via F001, the frequency converters can be operated in hold-to-run
at the same speed in both opening and closing, by changing channel 02-00 on the frequency converter to a 4 for the rotatory
actuator or 0 to use the arrow keys to adjust the F-value. Note that when the rotatory actuator is turned clockwise the
output frequency increases, so start by turning it to the maximum extent anticlockwise and then increase to a suitable output
frequency. If communication errors occur or if communication is disabled, the motors can only be operated using hold-to-
run. In hold-to-run in this mode, no ramping down takes place before open or closed position is reached. For this reason,
adjust the speed and pay attention when the open or closed position is close.
For the speed settings in F012, F013, F022 and F023 to work, the ratio of the motor winder must be specied in the
following channels:
F030 = motor winder connected to motor 1.
F040 = motor winder connected to motor 2.
Until ratio has been selected in these channels, maximum speed will be limited to 25Hz. If the ratio is not stated in the
documentation belonging to the motor winder, a measurement can be done by displaying channel F031 or F041 and then
letting the motor winder open or close until a value appears after approx. 6 seconds in these channels. Compare this value
with the values specied in the instruction manual for channel F030 or F040 and specify the corresponding gure in both
these channels.
It is specied in channels F002, F003 and F004 how quickly the gate or door is to reach its opening or closing speed.
F002 = Acceleration from fully closed position.
F003 = Acceleration in all other starts. To obtain an even and jerk-free start in the fully open position, the time in F003
must be adjusted for this particular start.
F004 = Acceleration when P500 is programmed to 2, Battery backup, and activated.
It is specied in channels F005 and F006 how quickly the gate or door is to stop.
F005 = Retardation time for limit switches and change of direction.
F006 = Retardation time for photocell and vehicle loops.
e times in these four channels refer to a speed which is 100Hz, i.e. the times apply when the speed is 100Hz. If the
speed is lower, for example 50Hz, the time will be halved, but the force in deceleration and speed increase will be the same
regardless of speed. If the times increase, the forces on the gate or door decrease in changes of speed.
e factory settings are adapted to a swing gate with a 6 metre opening. Check that the gate accelerates without subsequent
swings from both the closed and open positions. Increased times reduce the risk of swings. Check also that the gate slows
down gently and without jerking in the open and closed positions. With the photocell or vehicle loop activated, deceleration
must take place so that no collision between the gate and the vehicle can occur. Check and adjust the time in F006.
In the case of a sliding gate, the value must be specied in F002 and F003. Adapt the acceleration to the size and weight of
the gate. A reasonable starting value is 5.0 seconds. e retardation in F005 and F006 is adjusted in the same way as above.
e readout channels in L114, L115, L124 and L125 cannot be adjusted when the C202 has been chosen for 4 frequency
converters. ese channels show the calculated angle, before the limit, where the motors will go down to low speed in
accordance with F008 and F009. is calculated angle depends on speed, slow speed, retardation and chosen ratio. e
angles in these channels are calculated continuously on the basis of these parameters. If stopping at the specied angle
for open or closed position takes place too abruptly, there is a possibility of adding a certain angle to the values in these
channels. is extra deceleration angle is specied in channels F014, F015, F024 or F025.
DAAB INTERFACE CARD DB409 INSTRUCTION MANUAL
Revision 7 9
Channel settings with mechanical limit switches.
In the case of mechanical limit switches, no ramp-down angles are calculated and suitable run-on times must instead be
tested in commissioning.
Channels for setting of run-on time.
Run-on time EP104 EP105
Opening movement, motor 1 C422 L212
Closing movement, motor 1 C423 L213
Opening movement, motor 2 C432 L222
Closing movement, motor 2 C433 L223
When the limit switch is activated, the automatic control unit will reduce the speed to the value in channel F008 in opening
and to the value in F009 in closing. How fast the reduction in speed is to be is selected in channel F005 and how long it is to
go on is selected in the channels for run-on. In optimal adjustment, there must be time for the frequency in F008 and F009
to be read on the display on the frequency converter when the door reaches open and closed position.
e output frequency on the frequency converter is shown by pressing the MODE button, on the frequency converter, until
display begins with H.
When L001 and/or L002 have been selected as 2, Limit switch, some of the F-channels will be hidden, as they are not to be
set.
A basic setting for the motor overcurrent protection cutout is 4.0 A in channels C252, C253, C262 and C263 and 5.0
seconds in channel C221. If a frequency converter with power output 1.5 kW is used, channels C252, C253, C262 and
C263 are set to 6.0 A. Adjust the settings so that adequate function and safe protection for the motors are obtained.
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DAAB INTERFACE CARD DB409 INSTRUCTION MANUAL
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Channel list, Frequency converter, F-channels
No. Name Range Factory Setting
F001 Communication with frequency converter 0 - 1 1
0 Communication disabled
1 Communication activated
F002 Acceleration time from closed position
motor 1 and 2 (from 0-100Hz)
0.5-9.9 seconds 2.0
F003 Acceleration time in all movements except at
closed position motor 1 and 2 (from 0-100Hz)
0.5-9.9 seconds 4.0
F004 Acceleration time when P500 is set to 2 and the
input is activated, battery backup
5.0-12.0 seconds 7.0
F005 Retardation time with limit switch and change of
direction for motor 1 and 2 (from 100-0Hz)
0.5-9.9 seconds 4.0
F006 Retardation time with photocell and vehicle loops
for motor 1 and 2 (from 100-0Hz)
0.5-9.9 seconds 2.0
F008 Low-speed frequency for opening movement,
motor 1 and 2
5-20 Hz 5
F009 Low-speed frequency for closing movement,
motor 1 and 2
5-20 Hz 10
F012 Opening frequency / Opening speed for motor 1 21-99 Hz 50
F013 Closing frequency / Closing speed for motor 1 21-99 Hz 30
F014*Number of degrees with low-speed frequency
before open position for motor 1
0-60 degrees 0
F015*Number of degrees with low-speed frequency
before closed position for motor 1
0-60 degrees 0
F022 Opening frequency / Opening speed for motor 2 21-99 Hz 50
F023 Closing frequency / Closing speed for motor 2 21-99 Hz 30
F024*Number of degrees with low-speed frequency
before open position for motor 2
0-60 degrees 0
F025*Number of degrees with low-speed frequency
before closed position for motor 2
0-60 degrees 0
* = Shown only when L001 and/or L002 are set to 1 encoder or 4, hold-to-run without limit switch.
F-channels are shown only when C2020=4, frequency converter.
DAAB INTERFACE CARD DB409 INSTRUCTION MANUAL
Revision 7 11
No. Name Range Factory Setting
F030*Choice of ratio for motor 1 0 - 9 0
0 Not selected, in this position the motor only rotates at 25Hz
1 MK with pulleys 40/71 (ratio 1318:1)
2 MK with pulleys 50/71 (ratio 1098:1)
3 MK with pulleys 71/71 (ratio 791:1)
4 MK with pulleys 100/71 (ratio 565:1)
5 MK with pulleys 125/71 (ratio 456:1)
6 MK with pulleys 140/71 (ratio 409:1)
7 MT (ratio 791:1)
8 M10 with pulleys 71/71, motor 1400 rev/min (ratio 2970:1)
9 M10 with pulleys 71/71, motor 2800 rev/min (ratio 1485:1)
F031*Measured ratio motor 1. Only when F030=0. 0 - 9999
F040*Choice of ratio for motor 2 0 - 9 0
0 Not selected, in this position the motor only rotates at 25Hz
1 MK with pulleys 40/71 (ratio 1318:1)
2 MK with pulleys 50/71 (ratio 1098:1)
3 MK with pulleys 71/71 (ratio 791:1)
4 MK with pulleys 100/71 (ratio 565:1)
5 MK with pulleys 125/71 (ratio 456:1)
6 MK with pulleys 140/71 (ratio 409:1)
7 MT (ratio 791:1)
8 M10 with pulleys 71/71, motor 1400 rev/min (ratio 2970:1)
9 M10 with pulleys 71/71, motor 2800 rev/min (ratio 1485:1)
F041*Measured ratio motor 2. Only when F040=0 0-9999
* = Shown only when L001 and/or L002 are set to 1 encoder or 4, hold-to-run without limit switch.
F-channels are shown only when C2020=4, frequency converter.
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