DAB EVOPLUS D 120/220.32 M Operating and maintenance manual

ISTRUZIONI PER L’INSTALLAZIONE E LA MANUTENZIONE
INSTRUCTIONS FOR INSTALLATION AND MAINTENANCE
INSTRUCCIONES PARA LA INSTALACIÓN Y EL MANTENIMIENTO
INSTALLATIONS - OCH UNDERHÅLLSANVISNING
INSTRUCTIONS POUR L’INSTALLATION ET LA MAINTENANCE
INSTRUCTIES VOOR INGEBRUIKNAME EN ONDERHOUD
INSTRUCTIUNI DE INSTALARE SI INTRETINERE
INSTALLATIONSANWEISUNG UND WARTUNG
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INSTRUÇÕES PARA A INSTALAÇAO
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B 120/220.32 M B 120/220.32 SAN M D 120/220.32 M
B 40/220.40 M
B 60/220.40 M
B 80/220.40 M
B 100/220.40 M
B 120/250.40 M
B 150/250.40 M
B 180/250.40 M
B 120/250.40 SAN M
B 150/250.40 SAN M
B 180/250.40 SAN M
D 40/220.40 M
D 60/220.40 M
D 80/220.40 M
D 100/220.40 M
D 120/250.40 M
D 150/250.40 M
D 180/250.40 M
B 40/240.50 M
B 60/240.50 M
B 80/240.50 M
B 100/280.50 M
B 120/280.50 M
B 150/280.50 M
B 180/280.50 M
B 100/280.50 SAN M
B 120/280.50 SAN M
B 150/280.50 SAN M
B 180/280.50 SAN M
D 40/240.50 M
D 60/240.50 M
D 80/240.50 M
D 100/280.50 M
D 120/280.50 M
D 150/280.50 M
D 180/280.50 M
B 40/340.65 M
B 60/340.65 M
B 80/340.65 M
B 100/340.65 M
B 120/340.65 M
B 150/340.65 M
B 40/340.65 SAN M
B 60/340.65 SAN M
B 80/340.65 SAN M
B 100/340.65 SAN M
B 120/340.65 SAN M
B 150/340.65 SAN M
D 40/340.65 M
D 60/340.65 M
D 80/340.65 M
D 100/340.65 M
D 120/340.65 M
D 150/340.65 M
B 40/360.80 M
B 60/360.80 M
B 80/360.80 M
B 100/360.80 M
B 120/360.80 M
D 40/360.80 M
D 60/360.80 M
D 80/360.80 M
D 100/360.80 M
D 120/360.80 M
B 40/450.100 M
B 60/450.100 M
B 80/450.100 M
B 100/450.100 M
B 120/450.100 M
D 40/450.100 M
D 60/450.100 M
D 80/450.100 M
D 100/450.100 M
D 120/450.100 M
ITALIANO
ENGLISH
ESPAÑOL
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37
55
73
91
109
127
145
163
181
198
216
234
251
268
286
304
322
340
358

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INDEX
1. Key ................................................................................................. 20
2. General .......................................................................................... 20
2.1 Safety....................................................................................... 20
2.2 Responsibility........................................................................... 20
2.3 Particular warnings .................................................................. 21
3. Pumped liquids............................................................................. 21
4. Applications .................................................................................. 21
5. Technical data............................................................................... 21
5.1 Electromagnetic Compatibility (EMC)...................................... 24
6. Management.................................................................................. 24
6.1 Storage .................................................................................... 24
6.2 Transport ................................................................................. 24
6.3 Weight...................................................................................... 24
7. Installation..................................................................................... 24
7.1 Circular Installation and Maintenance ..................................... 24
7.2 Rotation of the Motor Heads.................................................... 25
7.3 Non-return valve ...................................................................... 26
8. Electrical connections.................................................................. 26
8.1 Power supply connection......................................................... 27
8.2 Electrical connections of Inputs, Outputs and MODBUS......... 27
8.2.1 Digital Inputs..................................................................... 27
8.2.2 MODBUS and LON Bus................................................... 28
8.2.3 Analogue Input and PWM ................................................ 28
8.2.4 Outputs............................................................................. 29
8.3 Connections for Twin Systems ................................................ 29
9. Start................................................................................................ 29
10. Functions....................................................................................... 30
10.1 Regulating Modes.................................................................. 30
10.1.1 Regulation with Proportional Differential Pressure......... 30
10.1.2 Regulation with Constant Differential Pressure.............. 30
10.1.3 Regulation with constant curve ...................................... 30
10.1.4 Regulation with Constant and Proportional Differential
Pressure depending on the Water Temperature ....................... 31
11. Control Panel ................................................................................ 31
11.1 Graphic Display...................................................................... 31
11.2 Navigation Buttons................................................................. 31
11.3 Warning Lights ....................................................................... 31
12. Menus ............................................................................................ 32
13. Factory settings............................................................................ 34
14. TypeS of Alarm.............................................................................. 35
15. Disposal......................................................................................... 35
16. Error condition and reset............................................................. 35
INDEX OF FIGURES
Figure 1: Assembly position ................................................................. 24
Figure 2: Instructions for motor head assembly ................................... 25
Figure 3: Installation on horizontal pipes.............................................. 26
Figure 4: Electrical connections (front)................................................. 26
Figure 5: Electrical connections (rear).................................................. 26
Figure 6: Pull-out terminal board for supply.......................................... 27
Figure 7: Pull-out 13-pole terminal board: digital inputs and MODBUS 27
Figure 8: Pull-out 13-pole terminal board: 0-10V inputs and PWM ...... 28
Figure 9: Pull-out 6-pole terminal board: example of output connection. 29
Figure 10: Control panel....................................................................... 31
INDEX OF TABLES
Table 1: 0D[LPXPKHDG+PD[DQGPD[LPXPÀRZUDWH4PD[RI
EVOPLUS circulators ........................................................................... 23
Table 2: Electrical connections ............................................................. 27
Table 3: Digital inputs IN1 and IN2 ....................................................... 27
Table 4: RS_485 MODBUS terminals................................................... 28
Table 5: Outputs OUT1 and OUT2 ....................................................... 29
Table 6: Characteristics of the output contacts..................................... 29
Table 7: Factory settings....................................................................... 35
Table 8: List of alarms........................................................................... 35

ENGLISH
GB
20
1. .(<
The frontispiece shows the version of this document in the form Vn.x.
This version indicates that the document is valid for all software versions
of the device n.y. For example: V3.0 is valid for all Sw: 3.y.
In this document the following symbols will be used to avoid situations
of ranger:
Situation of general danger. Failure to respect the instructions that
follow may cause harm to persons and property.
Situation of electric shock hazard. Failure to respect the instruc-
tions that follow may cause a situation of grave risk for personal
safety.
2. GENERAL
Read this documentation carefully before installation.
Installation, electrical connection and commissioning must be carried out
by specialised personnel, in compliance with the general and local safety
regulations in force in the country in which the product is installed. Failure
to respect these instructions not only causes risk to personal safety and
damage to the equipment, but invalidates every right to assistance under
guarantee.
The appliance is not intended to be used by persons (including children)
with reduced physical, sensory or mental capacities, or who lack experi-
ence or knowledge, unless, through the mediation of a person respon-
VLEOHIRUWKHLUVDIHW\WKH\KDYHKDGWKHEHQH¿WRIVXSHUYLVLRQRURILQVWUXF-
tions on the use of the appliance. Children must be supervised to ensure
that they do not play with the appliance.
Ensure that the product has not suffered any damage during
transport or storage. Check that the outer casing is unbroken
and in excellent conditions.
2.1 Safety
Use is allowed only if the electric system is in possession of safety pre-
cautions in accordance with the regulations in force in the country where
the product is installed.
2.2 Responsibility
The Manufacturer does not vouch for correct operation of the machine or
answer for any damage that it may cause if it has been tampered with,
PRGL¿HGDQGRUUXQRXWVLGHWKHUHFRPPHQGHGZRUNUDQJHRULQFRQWUDVW
with other indications given in this manual.
INPUT POWER CABLE
INSTALL THE FERRITE CORE AS
ILLUSTRATED

ENGLISH GB
21
2.3 Particular warnings
Always switch off the mains power supply before working on
the electrical or mechanical part of the system. Wait for the war-
ning lights on the control panel to go out before opening the
appliance. The capacitor of the direct current intermediate circuit
remains charged with dangerously high voltage even after the
mains power has been turned off.
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pliance must be earthed (IEC 536 class 1, NEC and other appli-
cable standards).
Mains terminals and motor terminals may still have dangerous
voltage when the motor is stopped.
If the power cable is damaged, it must be replaced by the techni-
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any risk.
3. PUMPED LIQUIDS
The machine has been designed and made for pumping water, free from
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Kg/m³, a kinematic viscosity of 1mm²/s and non chemically aggressive
liquids. It is possible to use ethylene glycol in a percentage of no more
than 30%.
4. APPLICATIONS
EVOPLUS series circulators allow integrated adjustment of the differ-
ential pressure which enables the circulator performance to be adapted
to the actual requirements of the system. This determines considerable
energy saving, a greater possibility of control of the system, and reduced
noise.
EVOPLUS circulators are designed for the circulation of:
- water in heating and conditioning systems.
- water in industrial water circuits.
- domestic water only for the versions with bronze pump body.
EVOPLUS circulators are self-protected against:
- Overloads
- Lack of phase
- Excess temperature
- Over-voltage and under-voltage
5. TECHNICAL DATA
Supply voltage 1x220-240 V (+/-10%), 50/60 Hz
Absorbed power See electrical data plate
Maximum current See electrical data plate
Grade of protection
(electronic control device in vertical position) IPX4D
Grade of protection
(electronic control device in horizontal
position) IPX0D
Protection class F
TF Class TF 110
Motor protector
No external motor protector is
needed
Maximum environment temperature 40 ºC
Liquid temperature -10 ºC ÷ 110 ºC
Flow rate See Table 1
Head See Table 1
Maximum working pressure 1.6 MPa
Minimum working pressure 0.1 MPa
Lpa [dB(A)] <= 45

ENGLISH
GB
22
EVOPLUS Hmax [m] Qmax [m3/h] EVOPLUS Hmax [m] Qmax [m3/h]
B 120/220.32 M
B 120/220.32 SAN M* 12.0 17.01 D 120/220.32 M 12.0 30.62
B 40/220.40 M 4.0 12.18 D 40/220.40 M 4.0 21.91
B 60/220.40 M 6.0 15.69 D 60/220.40 M 6.0 28.24
B 80/220.40 M 8.0 18.58 D 80/220.40 M 8.0 33.44
B 100/220.40 M 10.0 20.64 D 100/220.40 M 10.0 37.15
B 120/250.40 M
B 120/250.40 SAN M* 12.0 23.48 D 120/250.40 M 12.0 42.26
B 150/250.40 M
B 150/250.40 SAN M* 15.0 25.65 D 150/250.40 M 15.0 46.17
B 180/250.40 M
B 180/250.40 SAN M* 18.0 25.65 D 180/250.40 M 18.0 46.17
B 40/240.50 M 4.0 20.27 D 40/240.50 M 4.0 36.49
B 60/240.50 M 6.0 25.20 D 60/240.50 M 6.0 45.36
B 80/240.50 M 8.0 27.51 D 80/240.50 M 8.0 49.52
B 100/280.50 M
B 100/280.50 SAN M* 10.0 30.08 D 100/280.50 M 10.0 54.14
B 120/280.50 M
B 120/280.50 SAN M* 12.0 32.98 D 120/280.50 M 12.0 59.36
B 150/280.50 M
B 150/280.50 SAN M* 15.0 35.02 D 150/280.50 M 15.0 63.04
B 180/280.50 M
B 180/280.50 SAN M* 18.0 37.02 D 180/280.50 M 18.0 66.64
B 40/340.65 M
B 40/340.65 SAN M* 4.0 27.90 D 40/340.65 M 4.0 50.22

ENGLISH GB
23
B 60/340.65 M
B 60/340.65 SAN M* 6.0 34.47 D 60/340.65 M 6.0 62.05
B 80/340.65 M
B 80/340.65 SAN M* 8.0 38.30 D 80/340.65 M 8.0 68.94
B 100/340.65 M
B 100/340.65 SAN M* 10.0 41.71 D 100/340.65 M 10.0 75.08
B 120/340.65 M
B 120/340.65 SAN M* 12.0 44.63 D 120/340.65 M 12.0 80.33
B 150/340.65 M
B 150/340.65 SAN M* 15.0 53.44 D 150/340.65 M 15.0 96.19
B 40/360.80 M 4.0 37.30 D 40/360.80 M 4.0 67.14
B 60/360.80 M 6.0 43.54 D 60/360.80 M 6.0 78.37
B 80/360.80 M 8.0 42.84 D 80/360.80 M 8.0 77.11
B 100/360.80 M 10.0 49.02 D 100/360.80 M 10.0 88.24
B 120/360.80 M 12.0 58.12 D 120/360.80 M 12.0 104.62
B 40/450.100 M 4.0 45.29 D 40/450.100 M 4.0 81.52
B 60/450.100 M 6.0 50.77 D 60/450.100 M 6.0 91.39
B 80/450.100 M 8.0 56.85 D 80/450.100 M 8.0 102.33
B 100/450.100 M 10.0 61.60 D 100/450.100 M 10.0 110.88
B 120/450.100 M 12.0 63.73 D 120/450.100 M 12.0 114.71
*This circulator is suitable for drinking water only.
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ENGLISH
GB
24
5.1 Electromagnetic Compatibility (EMC)
EVOPLUS circulators respect standard EN 61800-3, in the C2 category,
for electromagnetic compatibility.
- Electromagnetic emissions - Industrial environment (in some cases
restrictive measures may be requested).
- Conducted emissions - Industrial environment (in some cases re-
strictive measures may be requested).
6. MANAGEMENT
6.1 Storage
All the circulators must be stored in a dry covered place, with possibly
constant air humidity, free from vibrations and dust. They are supplied in
their original pack in which they must remain until the time of installation.
If this is not the case, accurately close the suction and delivery mouth.
6.2 Transport
Avoid subjecting the products to needless impacts and collisions. To lift
and transport the circulator use lifting devices with the aid of the pallet
supplied with it (if contemplated).
6.3 Weight
The adhesive plate on the packaging indicates the total weight of the
circulator.
7. INSTALLATION
Carefully follow the advice in this chapter to carry out correct electrical,
hydraulic and mechanical installation.
Always switch off the mains power supply before working on
the electrical or mechanical part of the system. Wait for the war-
ning lights on the control panel to go out before opening the ap-
pliance. The capacitor of the direct current intermediate circuit
remains charged with dangerously high voltage even after the
mains power has been turned off.
2QO\¿UPO\FDEOHGPDLQVFRQQHFWLRQVDUHDGPLVVLEOH7KHDS-
pliance must be earthed (IEC 536 class 1, NEC and other appli-
cable standards).
Ensure that the voltage and frequency on the data plate of the
EVOPLUS circulator are the same as those of the power mains.
7.1 Circular Installation and Maintenance
Always install the EVOPLUS circulator with the motor shaft in a
horizontal position.Install the electronic control device in a verti-
cal position (see Figure 1)
- The circulator may be installed in heating and conditioning systems
on either the delivery pipe or the return pipe; the arrow marked on the
SXPSERG\LQGLFDWHVWKHGLUHFWLRQRIÀRZ
- Install the circulator as far as possible above the minimum boiler level
and as far as possible from bends, elbows and junction boxes.
- To facilitate control and maintenance operations, install an interception
valve both on the suction pipe and on the delivery pipe.

ONLY FOR HEATING
Figure 1: Assembly position

ENGLISH GB
25
If the motor assembly has been removed from its seat, pay the greatest
attention during assembly, taking care to insert the impeller completely
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has been correctly assembled, the motor assembly rests completely on
the pump body.
Incorrect assembly may damage the impeller, causing a typical
rubbing noise when the circulator starts.
The electronic control device must always remain in vertical po-
sition!
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ter at 80°C. Then drain the system completely to eliminate any harmful
substance that may have got into circulation.
- Assemble in such a way as to avoid dripping on the motor and on the
electronic control device during both installation and maintenance.
- Avoid mixing additives derived from hydrocarbons and aromatic prod-
ucts with the circulating water. It is recommended that the addition of
antifreeze, where necessary, should not exceed 30%.
- In the event of heat insulation use the special kit (if provided) and en-
sure that the condensate draining holes in the motor casing are not
closed or partly blocked.
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separate and collect any impurities present in the system (particles of
sand, particles of iron and sludge)
Never insulate the electronic control device.
- In the case of maintenance, always use a set of new gaskets.
7.2 Rotation of the Motor Heads
If the circulator is installed on pipes in a horizontal position, it will be nec-
essary to rotate the motor with the respective electronic device through
90 degrees in order to maintain the grade of IP protection and to allow
the user a more convenient interaction with the graphic interface (see
Figure 2).
Before rotating the circulator, ensure that it has been completely
drained.
Should it be necessary to rotate the motor heads, follow the instructions
below with care to ensure correct installation:
1. 8QVFUHZWKHVFUHZV¿[LQJWKHPRWRUDVVHPEO\WRWKHSXPSERG\
¿JXUH$
2. 2. Rotate the motor assembly keeping it in the seat where it cou-
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3. Once the head has been rotated into the desired position, tighten
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1
2
4
3
Torque: 19-20
Nm
C D
Figure 2: Instructions for motor head assembly
3
B
1
2
A

ENGLISH
GB
26
Always switch off the mains power supply before working on
the electrical or mechanical part of the system. Wait for the war-
ning lights on the control panel to go out before opening the ap-
pliance. The capacitor of the direct current intermediate circuit
remains charged with dangerously high voltage even after the
mains power has been turned off.
2QO\ ¿UPO\ FDEOHG PDLQV FRQQHFWLRQV DUH DGPLVVLEOH 7KH DS-
pliance must be earthed (IEC 536 class 1, NEC and other appli-
cable standards).
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It is recommended to install a differential switch to protect the
system, which must have correct dimensions, such as: Class
A with adjustable leakage current, selective, protected against
sudden tripping.
The automatic differential switch must be marked with the fol-
lowing two symbols:
- The circulator does not require any external motor protection.
- Ensure that the supply voltage and frequency are the same as the val-
ues indicated on the electrical data plate of the circulator.

Ensure that the connecting cable of the pressure sensor never
comes in contact with the motor casing.
7.3 Non-return valve
If the system is equipped with a non-return valve, ensure that the mini-
mum pressure of the circulator is always higher than the valve closing
pressure.
8. ELECTRICAL CONNECTIONS
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A77(17,21$/:$<65(63(&77+(/2&$/6$)(7<5(*8/$-
TIONS.
Figure 3: Installation on horizontal pipes
Figure 4: Electrical connections (front) Figure 5: Electrical connections (rear)

ENGLISH GB
27
Reference
(Figure 4 and
Figure 5)
Description
1Pull-out terminal board for connection of the supply line:
1x220-240 V, 50/60 Hz
2 auxiliary LED
3 system live indicating LED
4 Connector for connecting twin circulators
5&RQQHFWRU IRU FRQQHFWLQJ WKH ÀXLG SUHVVXUH DQG WHPSHUDWXUH
sensor (standard)
6Pull-out 13-pole terminal board for connecting the inputs and the
MODBUS systems
7Pull-out 6-pole terminal board for alarm signals and system
status
8.1 Power supply connection
Before supplying power to the circulator, ensure that the cover of
the EVOPLUS control panel is perfectly closed
Table 2: Electrical connections
8.2 Electrical connections of Inputs, Outputs and MODBUS
EVOPLUS circulators are equipped with digital and analogue inputs and
digital outputs so as to be able to realise interface solutions with more
complex installations.
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FRQWDFWVDQGWRFRQ¿JXUHWKHLUIXQFWLRQVDVGHVLUHGVHHSDUSDU
par. 8.2.2 par. 8.2.3 and par. 8.2.4)
8.2.1 Digital Inputs
With reference to Figure 7 the digital inputs available are:
Input Terminal
no.
Type of
contact Associated function
IN1
12
Clean contact
EXT: If is activated from the control
panel (see par. 12 Page 11.0 of the
EVOPLUS menu) it will be possible
to command the switching on and off
of the pump in remote mode.
13
IN2
10
Clean contact
Economy: If is activated from the
control panel (see par. 12 Page 5.0
of the EVOPLUS menu) it will be
possible to active the set-point re-
duction function in remote mode.
11
Table 3: Digital inputs IN1 and IN2
Figure 6: Pull-out terminal board for supply
Figure 7: Pull-out 13-pole terminal board: digital inputs and MODBUS

ENGLISH
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28
Further information and details on the MODBUS and LON bus interface
are available at the following link:
http://www.dabpumps.com/evoplus
8.2.3 Analogue Input and PWM
Figure 8 shows the wiring diagram of the external signals 0-10V and
3:0$VPD\EHVHHQIURPWKH¿JXUHWKHVLJQDOVVKDUHWKHVDPHWHU-
minals on the terminal board, so they are mutually exclusive. If you want
to use an analogue control signal, you will have to set the type of signal
from the menu (see par. 12 Page 7.0).
Further information and details on the MODBUS and LON bus interface
are available for download at the following link:
http://www.dabpumps.com/evoplus
If the EXT and Economy functions have been activated from the control
panel, the system will behave as follows:
IN1 IN2 System Status
Open Open Pump stopped
Open Closed Pump stopped
Closed Open Pump running with set-point set by the user
Closed Closed Pump running with reduced set-point
8.2.2 MODBUS and LON Bus
EVOPLUS circulators provide serial communication through an input
567KHFRPPXQLFDWLRQLVUHDOLVHGDFFRUGLQJWR02'%86VSHFL¿-
cations.
With MODBUS it is possible to set the circulator operating parameters in
remote mode such as, for example, the desired differential pressure, the
LQÀXHQFHRIWHPSHUDWXUHWKHUHJXODWLQJPRGHHWF$WWKHVDPHWLPHWKH
circulator can provide important information on the system status.
For the electrical connections refer to Figure 6 and to Table 4:
MODBUS Terminals Terminal no. Description
A 2 Terminal not inverted (+)
B 1 Terminal inverted (-)
Y 3 GND
7KH02'%86FRPPXQLFDWLRQFRQ¿JXUDWLRQSDUDPHWHUVDUHDYDLODEOHLQ
the advanced menu see Par.12).
EVOPLUS circulators also have the possibility of communicating on LON
bus through external interface devices.
Table 4: RS_485 MODBUS terminals
Figure 8: Pull-out 13-pole terminal board: 0-10V inputs and PWM

ENGLISH GB
29
8.2.4 Outputs
With reference to Figure 9 the digital outputs available are:
Output Terminal no. Type of
contact Associated function
OUT1
1 NC
Presence/Absence of alarms in the
system
2 COM
3 NO
OUT2
4 NC
Pump running/Pump stopped5 COM
6 NO
The outputs OUT1 and OUT2 are available on the pull-out 6-pole terminal
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Normally Closed, COM = Common, NO = Normally Open).
The electrical characteristics of the contacts are shown in Table 6.
In the example shown in Figure 8 the light L1 is lit when there is an
alarm in the system and it goes off when no kind of malfunction is found,
whereas the light L2 is lit when the pump is running and goes off when
Table 5: Outputs OUT1 and OUT2
the pump is stopped.
Characteristics of the output contacts
Max. bearable voltage [V] 250
Max. bearable current [A] 5 If resistive load
2,5 If inductive load
Max. accepted cable section [mm²] 2,5
8.3 Connections for Twin Systems
3HUUHDOL]]DUHXQVLVWHPDJHPHOODUHqVXI¿FLHQWHFROOHJDUHFLUFRODWRUL
EVOPLUS utilizzando il cavo fornito in dotazione inserendolo nel connet-
tore apposito (si veda Tabella 2).
For correct operation of the twin system, all the external connec-
tions of the pull-out 13-pole terminal board must be connected in
parallel between the 2 EVOPLUS respecting the numbering of the
individual terminals.
For the possible operating modes of twin systems see par. 12 Page 8.0
of the EVOPLUS menu.
9. START
All the starting operations must be performed with the cover of
the EVOPLUS control panel closed.
Start the system only when all the electrical and hydraulic con-
nections have been completed.
Avoid running the circulator when there is no water in the sy-
stem.
Table 6: Characteristics of the output contacts
Figure 9: Pull-out 6-pole terminal board: example of output connection

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GB
30
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in the system may also be in the form of steam. DANGER OF
SCALDING!
It is dangerous to touch the circulator. DANGER OF SCALDING!
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system with water and if necessary with glycol (for the maximum glycol
percentage see par. 3) and feed the system.
Once the system has been started it is possible to modify the operating
modes to adapt better to the plant requirements (see par.12).
10. FUNCTIONS
10.1 Regulating Modes
EVOPLUS circulators allow the following regulating modes depending on
plant requirements:
-3URSRUWLRQDOGLIIHUHQWLDOSUHVVXUHUHJXODWLRQGHSHQGLQJRQWKHÀRZ
present in the plant.
- Proportional differential pressure regulation with set-point depend-
ing on the external signal 0-10V or PWM.
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present in the plant and on the liquid temperature.
- Constant differential pressure regulation.
- Constant differential pressure regulation with set-point depending
on the external signal 0-10V or PWM.
- Constant differential pressure regulation with variable set-point de-
pending on the liquid temperature.
- Regulation with constant curve.
- Regulation with constant curve with rotation speed depending on
the external signal 0-10V or PWM.
The regulating mode may be set through the EVOPLUS control panel
(see par. 12 Page 2.0).
10.1.1 Regulation with Proportional Differential Pressure
In this regulating mode the differential pressure is redu-
ced or increased as the demand for water decreases
or increases.
The Hs set point may be set from the display or by an
external signal 0-10V or PWM.
Regulation indicated for:
- Heating and conditioning plants with high load losses
-7ZRSLSHV\VWHPVZLWKWKHUPRVWDWLFYDOYHVDQGKHDGP
- Plants with secondary differential pressure regulator
- Primary circuits with high load losses
- Domestic water recirculating systems with thermostatic valves on
the rising columns
10.1.2 Regulation with Constant Differential Pressure
In this regulating mode the differential pressure is kept
constant, irrespective of the demand for water,
The Hs set point may be set from the display or by an
external signal 0-10V or PWM.
Regulation indicated for:
- Heating and conditioning plants with low load losses
-7ZRSLSHV\VWHPVZLWKWKHUPRVWDWLFYDOYHVDQGKHDGP
- Single-pipe systems with thermostatic valves
- Plants with natural circulation
- Primary circuits with low load losses
- Domestic water recirculating systems with thermostatic valves on
the rising columns.
10.1.3 Regulation with constant curve
In this regulating mode the circulator works on cha-
racteristic curves at a constant speed. The operating
curve is selected by setting the rotation speed throu-
gh a percentage factor. The value 100% indicates the
maximum limit curve. The actual rotation speed may
depend on the power and differential pressure limits of
your circulator model.
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maximum limit

ENGLISH GB
31
The rotation speed may be set from the display or by an external signal
0-10V or PWM.
Regulation indicated for heating and conditioning plants with constant
ÀRZ
10.1.4 Regulation with Constant and Proportional Differential Pres-
sure depending on the Water Temperature
In this regulating mode the regulating set
point Hs is reduced or increased accor-
ding to the water temperature. THs may
be set from 0ºC to 100 ºC in order to al-
low operation in both heating and condi-
tioning plants.
Regulation indicated for:
-3ODQWVZLWK YDULDEOH ÀRZWZRSLSHKH-
ating plants), where a further reduction
of the circulator performance is ensured
depending on the lowering of the tem-
perature of the circulating liquid, when
the demand for heating is lower.
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DQG XQGHUÀRRU KHDWLQJ SODQWV ZKHUH
the circulator performance can be regu-
lated only by activating the temperature
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11. CONTROL PANEL
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control panel on the cover of the electronic control device.
On the panel there are: a graphic display, 4 navigation keys and 3 LED
warning lights (see Figure 10).
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11.1 Graphic Display
Using the graphic display it will be possible to navigate in an easy and
intuitive menu which will enable you to check and modify the system op-
erating mode, the enabling of the inputs and the working set-point. It will
also be possible to view the system status and the log of any alarms
memorised by the system.
11.2 Navigation Buttons
4 buttons are provided for navigating in the menu: 3 buttons under the
display and 1 at the side. The buttons under the display are called active
buttons and the one at the side is called hidden button.
Each page of the menu is made in such a way as to indicate the function
associated with the 3 active buttons (the ones under the display).
11.3 Warning Lights
<HOORZOLJKW: System live signal.
If lit, it means that the system is live.
Never remove the cover if the yellow light is lit.
Red light: Warning of an alarm/malfunction present in the system.
If the light is blinking it is a non-blocking alarm and the pump can still be
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be controlled.
Green light: Pump ON/OFF signal.
if lit, the pump is running. If off, the pump is stopped.
Figure 10: Control panel

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GB
32
12. MENUS
EVOPLUS circulators offer 2 menus: user menu and advanced menu.
The user menu is accessible from the Home Page by pressing and re-
leasing the central “Menu” button.
The user menu is accessible from the Home Page by holding down the
central “Menu” button for 5 seconds
Below are shown the user menu pages with which it is possible to check
the system status and modify its settings.
Instead on the advanced menuWKHUHDUHWKHFRQ¿JXUDWLRQSDUDPHWHUV
for communication with MODBUS systems (for further details visit the
link: http://www.dabpump.com/evoplus). To leave the advanced menu
you must scroll through all the parameters using the central button.
If the menu pages show a key at bottom left it means that it is not possible
to change the settings. To unblock the menus go to the Home Page and
press the hidden button and the button under the key at the same time
until the key disappears.
If no button is pressed for 60 minutes, the settings are automatically
blocked and the display switches off. When any button is pressed
the display lights up again and the “Home Page” appears.
To navigate in the menus, press the central button.
To return to the previous page, hold down the hidden button, then press
and release the central button.
To modify the settings use the left and right buttons.
7RFRQ¿UPWKHFKDQJHRIDVHWWLQJKROGGRZQWKHcentral button “OK”
IRUVHFRQGV&RQ¿UPDWLRQZLOOEHLQGLFDWHGE\WKHIROORZLQJLFRQ:

Home Page The main settings of the system are graphically summed up
on the Home Page.
The icon at top left indicates the type of regulation selected.
The icon at centre top indicates the operating mode selected
(auto or economy).
The icon at top right indicates the presence of a single or
twin inverter. The rotation of the icon or indicates
which circulation pump is operating.
At the centre of the Home Page is a read-only parameter which
can be chosen from a small set of parameters on Page 9.0 of
the menu.
From the Home Page it is possible to access the page for regu-
lating the contrast of the display: hold down the hidden button,
then press and release the right button.
EVOPLUS circulators offer 2 menus: user menu and advanced
menu. The user menu is accessible from the Home Page by
pressing and releasing the central “Menu” button.
The user menu is accessible from the Home Page by holding
down the central “Menu” button for 5 seconds.
Page 1.0 The factory settings are set from Page 1.0 by holding down the
left and right buttons at the same time for 3 seconds.
7KHUHVHWWLQJRIWKHIDFWRU\VHWWLQJVZLOOEHQRWL¿HGE\WKHDS-
pearance of the symbol next to the word “Default”.
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ENGLISH GB
33
Page 2.0 The regulating mode is set from Page 2.0. You can choose
between the following modes:
1 = Proportional differential pressure regulation.
2 = Proportional differential pressure regulation with set-
point set by external signal (0-10V or PWM).
3 = Proportional differential pressure regulation with set-
point depending on temperature.
4 = Regulation with constant differential pressure.
5 = Constant differential pressure regulation with set-point
set by external signal (0-10V or PWM).
6 = Constant differential pressure regulation with set-point
depending on temperature.
7 = Regulation with constant curve with rotation speed set
from the display.
8 = Regulation with constant curve with rotation speed set
by an external signal (0-10V or PWM).
Page 2.0 displays 3 icons which represent:
- central icon = setting currently selected
- right icon = next setting
- left icon = previous setting
Page 3.0 7KHUHJXODWLQJVHWSRLQWFDQEHPRGL¿HGIURP3DJH
Depending on the type of regulation chosen on the previous
page, the set-point to be set will be a head or, in the case of a
Constant Curve, a percentage of the rotation speed.
Page 4.0 On Page 4.0 it is possible to modify the parameter THs with
which to make the curve depending on temperature (see Par.
10.1.4).
This page will be displayed only for the regulating modes de-
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.
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Page 5.0 Page 5.0 allows you to set the “auto” or “economy” operating
mode.
“Auto” mode disables the reading of the status of digital input
IN2 and in fact the system always activates the set-point set
by the user.
“Economy” mode enables the reading of the status of digital
input IN2. When input IN2 is energised the system activates a
percentage reduction of the set-point set by the user (Page 6.0
of the EVOPLUS menu).
For the connection of the inputs see par. 8.2.1
Page 6.0 Page 6.0 is displayed if “economy” mode has been chosen
on page 5.0 and allows setting of the percentage value of the
set-point.
This reduction will be carried out if digital input IN2 is ener-
gised.
Page 7.0 Page 7.0 is displayed if an operating mode has been chosen
with set-point regulated by an external signal.
This page allows you to choose the type of control signal: ana-
logue 0-10V (positive or negative increase) or PWM (positive
or negative increase).
Page 8.0 If a twin system is used (see Par. 8.3) on page 8.0 you can set one
of the 3 possible twin operation modes:
Alternate every 24h: The 2 circulators alternate in regula-
tion every 24 operating hours. If one of the 2 malfunctions,
the other takes over regulation.
Simultaneous: The 2 circulators work at the same time
DQGDWWKHVDPHVSHHG7KLVPRGHLVXVHIXOZKHQDÀRZ
rate is required that cannot be provided by a single pump.
Main/Reserve: Regulation is always performed by the
same circulator (Main), the other (Reserve) takes over only
if there is a malfunction of the Main one.
If the twin communication cable is disconnected the systems auto-
PDWLFDOO\¿JXUHDV6LQJOHZRUNLQJFRPSOHWHO\LQGHSHQGHQWRIHDFK
other.
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GB
34
Page 9.0 On page 9.0 it is possible to choose the parameter to be displa-
yed on the Home Page:
H: Measured head expressed in metres
Q(VWLPDWHGÀRZUDWHH[SUHVVHGLQPK
S: Rotation speed expressed in revs per minute (rpm)
E: Head requested by external signal 0-10V or PWM, if active
P: Power distributed expressed in kW
h: Operating hours
T/LTXLGWHPSHUDWXUHPHDVXUHGZLWKWKHVHQVRU¿WWHGRQER-
ard
T1: Liquid temperature measured with an external sensor
Page 10.0
On page 10.0 you can choose the language in which to display
the messages.
Page 11.0
On page 11.0 you can display the alarms log by pressing the
right button.
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Alarms Log ,IWKHV\VWHP¿QGVDQ\IDXOWVLWUHFRUGVWKHPSHUPDQHQWO\LQWKH
alarms log (up to a maximum of 15 alarms). For each recorded
alarm a page composed of 3 parts is displayed: an alphanume-
ULFFRGHWKDWLGHQWL¿HVWKHW\SHRIIDXOWDV\PEROWKDWLOOXVWUD-
tes the fault in graphic mode, and a message in the language
selected on Page 10.0, giving a brief description of the fault.
By pressing the right button you can scroll through all the pa-
ges of the log.
2 questions appear at the end of the log:
“Reset Alarms?”
Pressing OK (left button) resets any alarms still present in the
system.
“Delete Alarms Log?”
Pressing OK (left button) deletes the alarms memorised in the
log.
Pagina 12.0 On page 12.0 you can set the system status in ON, OFF or
controlled by a remote signal EXT (digital input IN1).
If ON is selected the pump is always on.
If OFF is selected the pump is always off.
If EXT is selected, reading of the status of digital input IN1 is
enabled. When input IN1 is energised the system goes ON and
the pump is started (on the Home Page the messages “EXT”
and “ON” appear alternately at bottom right); when input IN1
is not energised the system goes OFF and the pump goes off
(on the Home Page the messages “EXT” and “OFF” appear
alternately at bottom right).
For the connection of the inputs see par. 8.2.1
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Parameter Value
Regulating mode
= Proportional differential pressure
regulation
THs 50 ºC
Operating mode auto

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ENGLISH GB
35
Set-point reduction percentage 50 %
Type of external analogue signal 0-10V
Twin operating mode = Alternate every 24h
Pump start control EXT (from remote signal on input IN1).
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Alarm Code Alarm Symbol Alarm Description
e0 - e16; e21 Internal Error
e17 - e19 Short Circuit
e20 Voltage Error
e22 - e31 Internal Error
e32 - e35 Electronic system excess temperature
e37 Low voltage
e38 High voltage
e39 - e40 Pump blocked
e43; e44; e45; e54 Pressure Sensor
e46 Pump Disconnected
e42 Dry operation
e56
Motor excess temperature (motor
protector trips)
e57
Frequency of PWM external signal less
than 100 Hz
e58
Frequency of PWM external signal
greater than 5 kHz
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Table 7: Factory settings
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Tabella 8: Elenco allarmi
15. DISPOSAL
This product or any part of it must be disposed of correctly:
- Use public or private local systems for waste collection.
- If that is not possible, contact Dab Pumps or the nearest authorised
service workshop.
INFORMATION
Frequently asked questions (faq) on the ecodesign directive 2009/125/
ec establishing a framework for the setting of ecodesign requirements
for energy-related products and its implementing regulations: http://
ec.europa.eu/enterprise/policies/sustainable-business/documents/
HFRGHVLJQJXLGDQFH¿OHVBIDTBHQSGI
Guidelines accompanying commission regulations implementing the
ecodesign directive: KWWSHFHXURSDHXHQHUJ\HI¿FLHQF\HFRGHVLJQ
OHJLVODWLRQBHQKWPVHH³FLUFXODWRUV´
16. ERROR CONDITION AND RESET
Display
indica-
tion
Description Reset
e0 – e16 Internal
error
- Switch off system power.
- Wait for the warning lights on the control panel
to go off, then power the system again.
- If the error persists, change the circulator.
e37
Low mains
voltage
(LP)
- Switch off system power.
- Wait for the warning lights on the control panel
to go off, then power the system again.
- Check that the mains voltage is correct, if ne-
cessary reset it at the plate values
e38
High mains
voltage
(HP)
- Switch off system power.
- Wait for the warning lights on the control panel
to go off, then power the system again.
- Check that the mains voltage is correct, if ne-
cessary reset it at the plate values.

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

ENGLISH
GB
36
e32-e35
Critical
overhea-
ting of
electronic
parts
- Switch off system power.
- Wait for the warning lights on the control panel
to go off.
- Check that the system ventilation ducts are
not blocked and that the environment tempe-
rature of the premises is correct.
e43-e45;
e54
Sensor
signal
absent
- Check sensor connection.
- If the sensor is faulty, replace it.
e39-e40
Protection
against
overcurrent
- Check that the circulator turns freely.
- Check that any antifreeze added does not
exceed the maximum percentage of 30%.
e21-e30 Voltage
Error
- Switch off system power.
- Wait for the warning lights on the control panel
to go off, then power the system again.
- Check that the mains voltage is correct, if ne-
cessary reset it at the plate values.
e31
Twin com-
munication
absent
- Check that the twin communication cable is
intact.
- Check that both circulators are powered.
e42 Dry opera-
tion - Put the system under pressure.
e56
Motor
excess tem-
perature
- Switch off system power.
- Wait for the motor to cool down.
- Power the system again.
e57 ; e58 f < 100 Hz ;
f > 5 kHz
Check that the PWM external signal is operating
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EVOPLUS B 120/220.32 M 0,22
EVOPLUS B 40/220.40 M 0,23
EVOPLUS B 60/220.40 M 0,23
EVOPLUS B 80/220.40 M 0,21
EVOPLUS B 100/220.40 M 0,20
EVOPLUS B 120/250.40 M 0,20
EVOPLUS B 150/250.40 M 0,20
EVOPLUS B 180/250.40 M 0,20
EVOPLUS B 40/240.50 M 0,23
EVOPLUS B 60/240.50 M 0,21
EVOPLUS B 80/240.50 M 0,21
EVOPLUS B 100/280.50 M 0,20
EVOPLUS B 120/280.50 M 0,19
EVOPLUS B 150/280.50 M 0,19
EVOPLUS B 180/280.50 M 0,19
EVOPLUS B 40/340.65 M 0,21
EVOPLUS B 60/340.65 M 0,20
EVOPLUS B 80/340.65 M 0,19
EVOPLUS B 100/340.65 M 0,18
EVOPLUS B 120/340.65 M 0,18
EVOPLUS B 150/340.65 M 0,18
EVOPLUS B 40/360.80 M 0,19
EVOPLUS B 60/360.80 M 0,20
EVOPLUS B 80/360.80 M 0,20
EVOPLUS B 100/360.80 M 0,19
EVOPLUS B 120/360.80 M 0,19
EVOPLUS B 40/450.100 M 0,19
EVOPLUS B 60/450.100 M 0,18
EVOPLUS B 80/450.100 M 0,18
EVOPLUS B 100/450.100 M 0,19
EVOPLUS B 120/450.100 M 0,19
EVOPLUS D 120/220.32 M 0,22
EVOPLUS D 40/220.40 M 0,23
EVOPLUS D 60/220.40 M 0,23
EVOPLUS D 80/220.40 M 0,23
EVOPLUS D 100/220.40 M 0,23
EVOPLUS D 120/250.40 M 0,23
EVOPLUS D 150/250.40 M 0,23
EVOPLUS D 180/250.40 M 0,23
EVOPLUS D 40/240.50 M 0,23
EVOPLUS D 60/240.50 M 0,22
EVOPLUS D 80/240.50 M 0,22
EVOPLUS D 100/280.50 M 0,22
EVOPLUS D 120/280.50 M 0,22
EVOPLUS D 150/280.50 M 0,21
EVOPLUS D 180/280.50 M 0,21
EVOPLUS D 40/340.65 M 0,21
EVOPLUS D 60/340.65 M 0,21
EVOPLUS D 80/340.65 M 0,21
EVOPLUS D 100/340.65 M 0,20
EVOPLUS D 120/340.65 M 0,20
EVOPLUS D 150/340.65 M 0,20
EVOPLUS D 40/360.80 M 0,20
EVOPLUS D 60/360.80 M 0,20
EVOPLUS D 80/360.80 M 0,20
EVOPLUS D 100/360.80 M 0,19
EVOPLUS D 120/360.80 M 0,19
EVOPLUS D 40/450.100 M 0,19
EVOPLUS D 60/450.100 M 0,19
EVOPLUS D 80/450.100 M 0,20
EVOPLUS D 100/450.100 M 0,20
EVOPLUS D 120/450.100 M 0,20
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