Daedong 3F183T User manual

DAEDONG Corporation wishes to thank you for purchasing your new DAEDONG Common Rail Direct
Injection (CRDI) engine.
This engine is designed based on strict quality standards established by the unit assuring quality of DAE-
DONG genuine components. Its knowledge on the operation of the engine is based on faithful services and
reliability for years. This manual makes users familiar with the common rail diesel engine and provides use-
ful information on safety, operation, and maintenance of the engine.
In addition, this engine should be maintained in proper ways according to the Owner's Manual
in order to operate the engine with excellent performance, high efficiency, economy, and long-
term usage. If the information you seek is not found in this manual, your DAEDONG Common Rail Direct
Injection (CRDI) engine dealer will be happy to help you. Please feel free to contact DAEDONG IND.
CO.,LTD / DAEDONG-USA, INC. with your questions/concerns.
FORWARD
Make sure to read this manual carefully and keep it handy for future reference.
When leasing or transferring this tractor, deliver this manual together with the tractor.
The specications in this manual are subject to change without notice.
<
NOTE
>
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SAFETY PRECAUTION .......................
PRECAUTION BEFORE OPERATION ....
OPERATION THE ENGINE ..................
BREAK-IN AND CHECK .....................
MAINTENANCE .................................
TROUBLESHOOTING .........................
SPECIFICATION ...............................
INDEX .............................................
SECTION
1
2
3
4
5
6
7
8
9
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TABLE OF CONTENTS
SAFETY PRECAUTIONS ....................................1-1
PRECAUTIONS BEFORE OPERATION .................. 1-2
DESCRIPTION OF ENGINE SYSTEM ................2-1
EXTERIOR VIEW...................................................... 2-2
SERVICING............................................................... 2-4
OPERATING THE ENGINE .................................3-1
PRE-START ENGINE CHECKS .............................. 3-2
STARTING AND STOPPING THE ENGINE ............. 3-2
STARTING....................................................................... 3-2
STOPPING ..................................................................... 3-3
MAINTENANCE...................................................4-1
DAILY CHECKS ................................................4-2
WARMING UP ...................................................4-2
SERVICE INTERVALS ......................................4-3
LUBRICANTS ...................................................4-4
FUEL .................................................................4-5
CHECKING FUEL PIPE .................................................. 4-5
REPLACING THE FUEL FILTER..................................... 4-6
BLEEDING FUEL SYSTEM............................................. 4-6
FUEL INJECTION SYSTEM............................................ 4-7
ENGINE OIL.............................................................. 4-8
CHECKING ENGINE OIL LEVEL .................................... 4-9
CHANGING ENGINE OIL.............................................. 4-10
REPLACING ENGINE OIL FILTER ............................... 4-10
RADIATOR (OPTIONAL) ................................ 4-11
CHECKING, ADDING AND CHANGING COOLANT......4-11
CHANGING COOLANT ................................................. 4-12
CLEANING RADIATOR ................................................. 4-14
ANTI-FREEZE ............................................................... 4-14
AIR CLEANER (OPTIONAL).................................. 4-15
BATTERY (OPTIONAL) .......................................... 4-16
BATTERY CHECK ......................................................... 4-17
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TABLE OF CONTENTS
INDEX...................................................................7-1
INDEX ....................................................................... 7-2
BATTERY STORAGE .................................................... 4-18
FAN BELT .............................................................. 4-18
TENSION AND WEAR OF FAN BELT........................... 4-18
ADJUSTING TENSION ................................................. 4-19
LONG-TERM ENGINE STORAGE ......................... 4-19
TROUBLESHOOTING.........................................5-1
ENGINE IS HARD TO START .................................. 5-2
THE ENGINE MUST BE STOPPED IMMEDIATELY.... 5-3
ABNORMAL EXHAUST FUME COLOR .................. 5-4
SUDDEN ENGINE STOP.......................................... 5-5
ENGINE OVERHEATS.............................................. 5-6
SPECIFICATIONS................................................6-1
SPECIFICATIONS..................................................... 6-2
EXTERNAL DIMENSIONS .............................................. 6-2
MAJOR SPECIFICATIONS ............................................ 6-5
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This manual includes information titled as WARNING, CAUTION, IMPORTANT
and NOTE. These titles indicate the following:
SAFETY AND VEHICLE DAMAGE WARNING
NOTE
This indicates that interesting or helpful information is being
provided.
CAUTION
This indicates that a condition may result in damage to your
vehicle or its equipment if the caution is not heeded. Follow
the advice provided with the caution.
WARNING
This indicates that a condition may result in harm, serious
injury or death to you or other persons if the warning is not
heeded. Follow the advice provided with the warning.
This mark indicates emphasis on notable characteristics of
working procedures, and information about technology for
easier operation.
IMPORTANT
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QUALITY POLICY
We, a company that exclusively designs, produces, and sells CRDI engines, do our best to secure stability
and reliability of products to satisfy customers fully.
Additionally, in order to provide products that satisfy our customers, we strive to understand clearly the
requirements of our customers from the design to service stages so we can build a quality management
system. We then require that all employees understand and implement the system. Furthermore, we will
improve the quality management system continuously to satisfy requirements of ISO9001, 2000/KS A9001,
and 2001 and observe national and international laws and regulations in the manufacturing process.
At the same time, we will set and achieve additional mid- and long-term quality goals internally. Our chief of
quality assurance unit has responsibility and authority from the CEO for periodically examining the effective
operation of the quality management system to take actions for any discrepancy.
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ENVIRONMENTAL POLICY
DAEDONG is a company that exclusively designs, produces, and sells agri-machineries and industrial CRDI
engines. We have minimized environmental pollutants produced while providing products or services. That
means our all managerial activities are operated in an "environment-friendly" system by saving resources
and observing internal standards, including requirements of environmental regulations and ISO 14001;1996.
We will achieve environmental goals based on policies that contribute to the protection of the environment
by improving related regulations continuously. We publish those policies to the public and interested parties
and examine periodically whether the environment management system is understood by all employees and
implemented effectively, taking actions to correct any discrepancy.
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PRODUCT SAFETY AND MANAGEMENT POLICIES
We design, manufacture, and provide safe products with no defects that give satisfaction to customers,
and at the same time, provide the best services. To achieve this goal, all of our employees understand the
product safety and management policies fully and try to exceed the level required by national or international
regulations or standards.
Our chief of service unit has responsibility and authority from the CEO for periodically examining the effective
operation of product safety and management policies and taking actions to correct any discrepancies.
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SAFETY AND HEALTH POLICY
We, a company that exclusively designs, manufactures, and sells CRDI engines, inspect in advance any
harmful or hazardous ’components during the manufacturing process to prevent any accident related to
safety. We will operate the system by implementing a safety and management system to make a workplace
with “no disasters” and observing internal standards including the requirements of health regulations and
OHSAS18001;1999 to achieve additional safety and health goals internally.
We publish those policies to all employees and interested parties and examine periodically whether all em-
ployees understand and implement effectively the safety and health management system, taking actions to
correct any discrepancies.
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NOTICE ON ENVIRONMENTAL "USAGE AND DISPOSAL"
We, a company that exclusively designs, manufactures, and sells CRDI engines, minimize environmental
pollutants generated by our operations, and all managerial activities are operated in environment-friendly
ways based on saving resources. All of our employees observe environmental regulations and related
standards. To contribute to the protection of the global environment, we measure environmental performance
periodically and make the information available to customers and interested parties. We establish and
achieve environmental goals internally to secure the transparency of environment management.
In addition, we set guidelines on "usage and disposal' for our customers to protect the environment.
1. Customers using this product should read this manual carefully and avoid any overloaded work. Overloaded work
may reduce the service life of products, and emissions combusted incompletely due to overloaded work are a major
cause of air pollution, which is the environment of the earth where we breathe.
2. When you replace the used engine oil with new oil, don’t dispose of the used oil in just any place which can cause
great soil or water pollution. Please bring the used oil to our local distributor to be disposed lawfully.
3. Use the product with proper operation, and if the service life of the product ends, don't leave or dispose it in just any
place.Products left out or disposed improperly by customers generate rust or oil, which may pollute soil or water.
Therefore, when disposing out-of-service products, never fail to let authorized "collectors for used wasted agri-ma-
chineries" collect them to dispose lawfully.
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1
1
SAFETY PRECAUTIONS
PRECAUTIONS BEFORE OPERATION ...................... 1-2
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1-2
CRDI ENGINE
The following contents describe the
safety cautions, categorized into
DANGER and WARNING. Before
the initial operation, read this manual
carefully for your safety. The safety
precautions described in this chapter
are applied overall to CRDI engines.
Be sure to observe these regulations
as well as the descriptions in the
manual text.
The following should never be
allowed to operate this machine. An
unexpected accident can occur.
Those under the influence of
alcohol
Pregnant woman who is ready to
deliver
Those under 16
Inexperienced operator
Those who are fatigued, sick, or
under the influence of medicine;
others who are not qualied for any
reasons to operate this machine
Do not operate the machine while
fatigued. Take a rest if necessary.
Please wear appropriate working
clothes.
You may be entangled in moving
parts or slip on the machine due to
the above-mentioned clothing, which
may cause serious injuries.
Towel tucked
around the waist
Cigarette
Mufer
Slippers
Safety helmet
Fitted clothes
Tight sleeves
Safety shoes
PRECAUTION BEFORE OPERATION
1.Thoroughly read and understand
this manual before operating the
engine. Contact your DAEDONG
dealer if you have any questions.
2. It is the owner’s responsibility to
train other operators before they
use this engine. All operators
should read and understand this
manual.
051O101B
T91O101a
T91O102a
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1-3
SAFETY PRECATIONS
1
3. Exhaust fumes are poisonous and
can cause illness, brain injury, or
even death due to lack of oxygen.
Therefore, operate the engine
where there is good ventilation and
there are no people or cattle.
4. Don't operate CRDI engines in a
place where may be combustible
vapors. Responsibility for operating
the engine safely in dangerous
places must be assumed by the
machine managers and workers
5. Use diesel fuel only. Never mix
gasoline or alcohol with diesel
fuel. Fuel mixtures will damage
the engine and may cause an
explosion.
6. Conrm that the engine is stopped
when repairing the machine,
performing maintenance work, or
refilling the fuel. Don't open the
caps of the radiator or auxiliary
tank while operating the engine or
just after the engine is stopped.
If opened, hot water is ejected,
which may cause burning injuries
to people around. Open the
radiator cap 10 minutes after the
engine is stopped.
7. Make sure that all drains and caps
are tightly closed and all uid levels
are correct before starting. Always
check for leaks and ensure that
any loose parts are repaired before
operating the engine. Loose parts
are the operator’s responsibility
and may cause damage or injury
if ignored. Loose parts are the
operator’s responsibility and may
cause damage or injury if ignored.
051O102B 051O103B
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1-4
CRDI ENGINE
10. To prevent injury and equipment
damage when servicing the
engine; always use the proper
tools, know how to use them
correctly and keep them in good
condition. Wear eye protection.
11. Dispose of all fluids and haza-
rdous materials in accordance
with local environmental regula-
tions and common sense. Never
drain oi ls, coola n ts or fuels
onto the ground. Do not place
fluids, filters or batteries in with
051O105B
8. When separating or dissembling
connecting pipes, joints, or related
parts, remove the pressure from
the systems for air, engine oils,
or coolants. When removing
a component in a pressurized
system, be careful of the pressure.
For example, do not use your hand
to check pressure leakage. There
may be damages due to oil or fuel
with high pressure.
051O104B
9. If you always replace bolts with
new ones when assembling, be
sure to use bolts of same or cor-
responding type. Even if you are
forced to use bolts of different
types, don't use bolts of lower
grade than the current ones.
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1-5
SAFETY PRECATIONS
1
12. When checking the battery, keep
ammable items, such as lighter,
cigarette, etc., away from the
machine.
13. Hydrogen gas from batteries
may cause an explosion, which
may cause injuries or damages.
14. Do not allow the battery uid to
contact your skin and clothing.
In case of acid contact with eye,
skin, or tools, rinse thoroughly
with water. Get medical attention
immediately if acid contacts your
eye or is swallowed. The battery
has acid that can burn your skin,
eyes, or clothing.
T91O117a T91O118a
household wastes. Determine
the appropriate disposal method
before removing hazardous
materials from the engine.
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1-6
CRDI ENGINE
15. When disconnecting the cable
from battery terminals, start with
the negative terminal rst. When
connecting the cable, start with
the positive (+) terminal. Doing
so can cause a short circuit
which leads to skin burning or
re.
- U s e on l y a r ec o mm e n de d
battery.
- Do not mix the positive and
negative battery cables.
16. The cover and other parts rem-
oved for inspection and repair
should be installed again after
the work is done. You can be
trapped or entangled into the
engine system and get injured.
051O106B T91O128a
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2
2
EXTERIOR VIEW .......................................................... 2-2
SERVICING................................................................... 2-4
DESCRIPTION OF ENGINE SYSTEM
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2
-2
CRDI ENGINE
EXTERIOR VIEW
(1) Water Pump
(2) Turbocharger
(3) Starter
(4) Alternator
(5) Common Rail
(6) Oil Filter
(7) Injector
(8) Oil Gauge
(9) HP Pump
(10) Oil Cooler
(11) Fuel Filler
(A) Coolant Out (To Radiator)
(B) Coolant In (From Radiator)
TE3O201AQ53W304B
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