Daedong 3F183T User manual

DAEDONG Corporation wishes to thank you for purchasing your new DAEDONG Common Rail Direct
Injection (CRDI) engine.
This engine is designed based on strict quality standards established by the unit assuring quality of DAE-
DONG genuine components. Its knowledge on the operation of the engine is based on faithful services and
reliability for years. This manual makes users familiar with the common rail diesel engine and provides use-
ful information on safety, operation, and maintenance of the engine.
In addition, this engine should be maintained in proper ways according to the Owner's Manual
in order to operate the engine with excellent performance, high efficiency, economy, and long-
term usage. If the information you seek is not found in this manual, your DAEDONG Common Rail Direct
Injection (CRDI) engine dealer will be happy to help you. Please feel free to contact DAEDONG IND.
CO.,LTD / DAEDONG-USA, INC. with your questions/concerns.
FORWARD
Make sure to read this manual carefully and keep it handy for future reference.
When leasing or transferring this tractor, deliver this manual together with the tractor.
The specications in this manual are subject to change without notice.
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NOTE
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SAFETY PRECAUTION .......................
PRECAUTION BEFORE OPERATION ....
OPERATION THE ENGINE ..................
BREAK-IN AND CHECK .....................
MAINTENANCE .................................
TROUBLESHOOTING .........................
SPECIFICATION ...............................
INDEX .............................................
SECTION
1
2
3
4
5
6
7
8
9
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TABLE OF CONTENTS
SAFETY PRECAUTIONS ....................................1-1
PRECAUTIONS BEFORE OPERATION .................. 1-2
DESCRIPTION OF ENGINE SYSTEM ................2-1
EXTERIOR VIEW...................................................... 2-2
SERVICING............................................................... 2-4
OPERATING THE ENGINE .................................3-1
PRE-START ENGINE CHECKS .............................. 3-2
STARTING AND STOPPING THE ENGINE ............. 3-2
STARTING....................................................................... 3-2
STOPPING ..................................................................... 3-3
MAINTENANCE...................................................4-1
DAILY CHECKS ................................................4-2
WARMING UP ...................................................4-2
SERVICE INTERVALS ......................................4-3
LUBRICANTS ...................................................4-4
FUEL .................................................................4-5
CHECKING FUEL PIPE .................................................. 4-5
REPLACING THE FUEL FILTER..................................... 4-6
BLEEDING FUEL SYSTEM............................................. 4-6
FUEL INJECTION SYSTEM............................................ 4-7
ENGINE OIL.............................................................. 4-8
CHECKING ENGINE OIL LEVEL .................................... 4-9
CHANGING ENGINE OIL.............................................. 4-10
REPLACING ENGINE OIL FILTER ............................... 4-10
RADIATOR (OPTIONAL) ................................ 4-11
CHECKING, ADDING AND CHANGING COOLANT......4-11
CHANGING COOLANT ................................................. 4-12
CLEANING RADIATOR ................................................. 4-14
ANTI-FREEZE ............................................................... 4-14
AIR CLEANER (OPTIONAL).................................. 4-15
BATTERY (OPTIONAL) .......................................... 4-16
BATTERY CHECK ......................................................... 4-17
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TABLE OF CONTENTS
INDEX...................................................................7-1
INDEX ....................................................................... 7-2
BATTERY STORAGE .................................................... 4-18
FAN BELT .............................................................. 4-18
TENSION AND WEAR OF FAN BELT........................... 4-18
ADJUSTING TENSION ................................................. 4-19
LONG-TERM ENGINE STORAGE ......................... 4-19
TROUBLESHOOTING.........................................5-1
ENGINE IS HARD TO START .................................. 5-2
THE ENGINE MUST BE STOPPED IMMEDIATELY.... 5-3
ABNORMAL EXHAUST FUME COLOR .................. 5-4
SUDDEN ENGINE STOP.......................................... 5-5
ENGINE OVERHEATS.............................................. 5-6
SPECIFICATIONS................................................6-1
SPECIFICATIONS..................................................... 6-2
EXTERNAL DIMENSIONS .............................................. 6-2
MAJOR SPECIFICATIONS ............................................ 6-5
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This manual includes information titled as WARNING, CAUTION, IMPORTANT
and NOTE. These titles indicate the following:
SAFETY AND VEHICLE DAMAGE WARNING
NOTE
This indicates that interesting or helpful information is being
provided.
CAUTION
This indicates that a condition may result in damage to your
vehicle or its equipment if the caution is not heeded. Follow
the advice provided with the caution.
WARNING
This indicates that a condition may result in harm, serious
injury or death to you or other persons if the warning is not
heeded. Follow the advice provided with the warning.
This mark indicates emphasis on notable characteristics of
working procedures, and information about technology for
easier operation.
IMPORTANT
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QUALITY POLICY
We, a company that exclusively designs, produces, and sells CRDI engines, do our best to secure stability
and reliability of products to satisfy customers fully.
Additionally, in order to provide products that satisfy our customers, we strive to understand clearly the
requirements of our customers from the design to service stages so we can build a quality management
system. We then require that all employees understand and implement the system. Furthermore, we will
improve the quality management system continuously to satisfy requirements of ISO9001, 2000/KS A9001,
and 2001 and observe national and international laws and regulations in the manufacturing process.
At the same time, we will set and achieve additional mid- and long-term quality goals internally. Our chief of
quality assurance unit has responsibility and authority from the CEO for periodically examining the effective
operation of the quality management system to take actions for any discrepancy.
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ENVIRONMENTAL POLICY
DAEDONG is a company that exclusively designs, produces, and sells agri-machineries and industrial CRDI
engines. We have minimized environmental pollutants produced while providing products or services. That
means our all managerial activities are operated in an "environment-friendly" system by saving resources
and observing internal standards, including requirements of environmental regulations and ISO 14001;1996.
We will achieve environmental goals based on policies that contribute to the protection of the environment
by improving related regulations continuously. We publish those policies to the public and interested parties
and examine periodically whether the environment management system is understood by all employees and
implemented effectively, taking actions to correct any discrepancy.
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PRODUCT SAFETY AND MANAGEMENT POLICIES
We design, manufacture, and provide safe products with no defects that give satisfaction to customers,
and at the same time, provide the best services. To achieve this goal, all of our employees understand the
product safety and management policies fully and try to exceed the level required by national or international
regulations or standards.
Our chief of service unit has responsibility and authority from the CEO for periodically examining the effective
operation of product safety and management policies and taking actions to correct any discrepancies.
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SAFETY AND HEALTH POLICY
We, a company that exclusively designs, manufactures, and sells CRDI engines, inspect in advance any
harmful or hazardous ’components during the manufacturing process to prevent any accident related to
safety. We will operate the system by implementing a safety and management system to make a workplace
with “no disasters” and observing internal standards including the requirements of health regulations and
OHSAS18001;1999 to achieve additional safety and health goals internally.
We publish those policies to all employees and interested parties and examine periodically whether all em-
ployees understand and implement effectively the safety and health management system, taking actions to
correct any discrepancies.
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