daltile 1020 TS User manual

OPERATING MANUAL
TILE SAW
1020 TS
1020 22-07-2005 09:04 Pagina 1

CAUTION
Enter the Serial Number of your new Daltile®
1020TS Tile Saw in the box below. The Serial
Number is located on the motor cover.
Carefully read and understand all Safety and
Operating Procedures prior to using the
Daltile®1020TS.
Keep this Manual in a safe place for future
reference.
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TABLE OF CONTENTS
1. DALTOOL SAFETY
Safety Messages ..........................................................................................................................................4
Damage Prevention and Information Messages ......................................................................................4
General Safety Precautions and Hazard Symbols ....................................................................................4
California Proposition 65 Message ............................................................................................................8
Electrical Requirements and Grounding Instructions ..............................................................................9
Tile Saw Specific Warnings ......................................................................................................................10
Machine Specifications ..............................................................................................................................11
2. UNPACKING AND SETTING UP
Unpacking and Assembly ..........................................................................................................................12
Setting the Cutting Depth ..........................................................................................................................12
Adjustable Cutting Depth Stop ..................................................................................................................12
Cooling System ..........................................................................................................................................12
Connecting to Power Supply ....................................................................................................................12
Motor Protection ........................................................................................................................................12
Installing the Saw Blade ............................................................................................................................13
3. OPERATING INSTRUCTIONS
Cutting Straight Edges ..............................................................................................................................14
One-Step Sawing ........................................................................................................................................14
Multiple-Step Sawing ................................................................................................................................14
45˚ Miter Cutting ........................................................................................................................................14
4. MAINTENANCE AND TROUBLESHOOTING
General Maintenance ................................................................................................................................15
V-Belt Inspection, Adjustment and Replacement ..................................................................................15
5. SPARE PARTS
Spare Parts ..................................................................................................................................................16
DALTILE 1020TS OPERATING MANUAL V02/2004R1 PAGE 3
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DALTOOL SAFETY
It is extremely important that you read and
understand all of the safety instructions, the ope-
rating instructions and the maintenance instruc-
tions. If these instructions are not followed, seri-
ous injuries and/or death could occur to you or
to others. Also, failure to read and follow the
enclosed maintenance instructions can lead to
equipment failure, damage to the equipment or
reduced lifetime of the equipment.
SAFETY MESSAGES:
Safety messages are used to inform the per-
son(s) using this equipment of the potential
hazards that could lead to equipment damage,
serious injury or even death. The safety messa-
ges within this manual will be followed by one of
the following (3) three words that identify the
severity of the damage.
It is important that all instructions within this
manual be followed. If the instructions are not
followed it is possible that serious injuries could
occur as well as death.
It is important that all instructions within this
manual be followed. If the instructions are not
followed it is possible that serious injuries could
occur as well as death.
It is important that all instructions within this
manual be followed. If the instructions are not
followed it is possible that serious injuries could
occur as well as death.
DAMAGE PREVENTION AND
INFORMATION MESSAGES:
A Damage Prevention Message is to inform the
user of important information and/or instructions
that could lead to equipment or other property
damage if not followed. Information Messages
convey information that pertains to the equip-
ment being used.
Each message will be preceded by the word
NOTE, as in the example below.
NOTE:
Equipment and/or property damage may result
if these instructions are not followed.
GENERAL SAFETY PRECAUTIONS
AND HAZARD SYMBOLS:
In order to prevent injury, the following safety
precautions and symbols should be followed
at all times!
Safety Precautions:
● MACHINE GUARDS SHOULD BE
IN PLACE AT ALL TIMES
It is important that all machines
guards remain in place and in
proper working condition. This
is to prevent serious injury,
death or damage to the
equipment.
● REMOVE ADJUSTING TOOLS.
The machine is supplied with some adjusting
tools for equipment maintenance. It is impor-
tant that the user of the machine makes sure
that all tools are removed or in their proper
storage area before the machine is turned on.
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DALTOOL SAFETY
● KEEPING THE WORK AREA CLEAN.
It is important that the working area be
clean so as to avoid potential accidents or
injuries.
● DO NOT USE THE EQUIPMENT IN
DANGEROUS ENVIRONMENTS.
It is important that power tools not be used
in wet environments. The equipment
should never be used in the rain. Also, it is
advisable to keep the working area well lit.
● CHILDREN SHOULD BE KEPT AWAY
FROM THE WORKING AREA.
Only the operator of the equipment should
be in the working area. All other people
especially children should be kept away at
a safe distance.
● KEEP THE WORKSHOP CHILDPROOF.
It is important to keep the workshop child
proof. This can be done by using locks on
the equipment, plastic plugs for the elec-
trical outlets and possibly even master
switches on the equipment.
● DO NOT DRY CUT WITH THE MACHINE
The machine is not intended for dry cutting
use. Always use sufficient water to wet cut
tile, brick or natural stone. Dry cutting will
result in dangerous dust levels (See also
California Proposition 65 message) and
will damage the installed water pump. any
equipment that is returned with adamaged
water pump due to dry cutting will be
repaired or replaced totally at the custo-
mers expence. There will be no warranty
claim.
● FORCING THE TOOL.
The equipment was designed to do a
certain job. Do not force the equipment to
do something that it wasn’t designed to do.
● USING THE PROPER EXTENSION CORD.
If you plan to use an extension cord make
sure it is in proper (good) working condi-
tion. Be sure that the extension cord is
heavy enough to carry the current that the
machine requires to run properly.
If you use an extension cord that is under-
powered a drop in voltage may occur
along with a loss of power and/or over-
heating of the equipment
● CLOTHING.
It is important that the operator does not
wear loose clothing that can potentially get
caught in moving parts of the equipment.
It is recommended to wear non-slip shoes
along with a hair covering to keep hair
away from the moving parts.
● SAFETY GLASSES AND HEARING
PROTECTION.
It is important to wear safety
glasses and hearing protection
when operating any type of
equipment. Be sure that the
safety glasses you wear are
impact resistant.
● SECURE WORK
Clamps or a vise should be used to hold
your work whenever practical. Keeping
your hands free to operate the machine is
safer. When securing the material to be cut
by hand, be sure your hands stay as far
away as possible from the rotating saw
blade.
● PROPER FOOTING
It is important to keep proper footing and
balance at all times when operating equip-
ment. If proper footing is not observed by
doing such things as overreaching, serious
injury may occur.
DALTILE 1020TS OPERATING MANUAL V02/2004R1 PAGE 5
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DALTOOL SAFETY
● TOOL MAINTENANCE.
It is important to keep tools clean and in
good working order. This will result in
optimal performance of the machine.
Always follow the maintenance instructions
for proper tool maintenance.
● DISCONNECT TOOLS.
It is important to disconnect the power tool
before servicing the equipment. This
should be done when changing accesso-
ries on the machine, changing blades and
for other such things.
● REDUCING ACCIDENTAL STARTING OF
MACHINE
It is important to be sure that the
switch is in the OFF position
before you plug the machine into
an electrical outlet.
● EQUIPMENT ACCESSORIES.
It is important that you refer to the owner’s
manual for determining what are the
recommended accessories to use with this
type of equipment. Using accessories that
are not recommended in the owner’s
manual may increase the risk of personal
injury and/or to people that are within
close proximity of the machinery.
● CHECKING THE EQUIPMENT FOR
DAMAGED PARTS.
It is important to inspect the power tool
before using it to check for damaged
parts. Any part of the machinery that is
damaged should be checked carefully to
determine whether or not it should be
used and whether or not it can function
properly for its intended use.
It is important to check all the moving parts
of the machinery for proper alignment and
/or possible binding. All broken or dama-
ged parts should be properly repaired or
replaced. If these parts are not repaired
or replaced the proper operation of the
machine could be negatively affected.
Damaged saw blades should be replaced
immediately.
● BLADE ROTATION DIRECTION AND
FEED ROTATION.
Always feed work into a blade in the
direction of rotation. The blade should
always be installed so that the rotation is in
the direction of the arrow imprinted on the
side of the blade and the blade guard.
● NEVER LEAVE A TOOL RUNNING
UNATTENDED – TURN POWER OFF
It is important never to leave a tool running
when not in use. Also never leave the tool
until the blade has come to a complete
stop. It is important to always turn the
power tool OFF when leaving the work
area or when a cut is finished.
PAGE 6 DALTILE 1020TS OPERATING MANUAL V02/2004R1
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DALTOOL SAFETY
HAZARD SYMBOLS
● READ MANUAL CAREFULLY BEFORE USE
Carefully read and understand
this operating manual and the
enclosed safety instructions prior
to using the machine.
● WEAR SAFETY GEAR
Always wear safety glasses and
hearing protection when
operating the machine
● DO NOT SPRAY WATER ON MOTOR
Avoid direct water spray on
motor and switch housing when
cleaning of or watering down
machine.
● TURN OFF SAW BEFORE PLUGGING IN
It is important to make sure that
the switch is in the OFF position
before plugging the machine into
an electrical outlet to prevent
accidental starting of the
machine.
● ELECTRICAL SHOCK
It is important to never touch
electrical components of the
machine while the machi-
ne is in operation.
● KEEP AWAY FROM MOVING PARTS
It is important to keep hands,
feet, hair and clothing away from
all moving parts to prevent inju-
ry. It is also important to be sure
that covers and guards all always
in their proper position. If not,
serious injury can occur.
● DO NOT REMOVE BLADE GUARD
It is important that all machines
guards remain in place and in
proper working condition. This
is to prevent serious injury,
death or damage to the
equipment.
DALTILE 1020TS OPERATING MANUAL V02/2004R1 PAGE 7
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DALTOOL SAFETY
The use of saws and drills generates dust. Excessive airborne particles may cause irritation to eyes,
skin and the respiratory tract. To avoid breathing impairment, always us dust controls and protecti-
on suitable to the material being sawed or drilled;
See OSHA (19 CFR Part 1910.1200). Diamond Blades improperly used are dangerous. Comply with
American National Standards Institute Safety Code, B7.1 and, Occupational Safety and Health Act
covering speed, Safety Guards, Flanges, Mounting Procedures, General Operating Rules, Handling,
Storage and General Machine Conditions.
CALIFORNIA PROPOSITION 65 MESSAGE:
Some dust created by power sanding, sawing, grinding and other construction activities contain
chemicals known [to the State of California] to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
● Lead, from lead-based paints
● Crystalline silica, from bricks and cement and other masonry products
● Arsenic and chromium, from chemically treated lumber
For Further information, consult the following sources:
http://www.osha-slc.gov/sltc/sillicarystalline/index.html
http://www.oehha.org/prop65/out_of_date/6022kLstA.html
Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as dust masks that are specially designed to filter out microscopic particles.
PAGE 8 DALTILE 1020TS OPERATING MANUAL V02/2004R1
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DALTOOL SAFETY
ELECTRICAL REQUIREMENTS
AND GROUNDING
INSTRUCTIONS.
In order to prevent potential electrical shock
and injury, the following electrical safety pre-
cautions and symbols should be followed at all
times!
In case of a malfunction or breakdown,
grounding provides a path of least
resistance for electric current to redu-
ce the risk of electric shock. This tool is equip-
ped with an electric cord having an equipment-
grounding conductor and a grounding plug.
The plug must be plugged into a matching out-
let that is properly installed and grounded in
accordance with all local codes and ordinances.
● Do not modify the plug provided – if it will
not fit the outlet; have the proper outlet
installed by a qualified electrician.
● Improper connections of the equipment
grounding conductor can result in a risk
of electric shock. The equipment-groun-
ding conductor is the insulated conductor
that has an outer surface that is green with
or without yellow stripes. If repair or repla-
cement of the electric cord or plug is
necessary, do not connect the equipment-
grounding conductor to a live terminal.
● Check with a qualified electrician or serv-
ice personnel if the grounding instructions
are not completely understood, or if in
doubt s to whether the tool is properly
grounded.
● Use only 3-wire extension cords that have
3-prong grounding plugs and 3-pole
receptacles that accept the tool’s plug.
● Repair or replace a damaged or worn
cord immediately.
This tool is intenden for use on a cir-
cuit that has a 3 pole outlet.
To reduce the risk of electrocutation,
keep all connections dry and off the
ground.
A Ground Fault Circuit Interrupter (GFCI)
should be provided on the circuit(s) or
outlet(s)to be used for the Saw. Receptacles are
available having built-in GFCI protections and
may be used for this measure of safety. A GFCI
is not supplied with the machine.
When using an extension cord, the GFCI should
be installed closest to the power source, follo-
wed by the extension cord and lastly, the saw.
Shock Hazard. For replacement, use only an
identical Daltool water pump, Item # 6.513.298
To avoid the possibility of the machi-
nes plug or electrical outlet getting
wet, position the saw to one side of a
wall mounted outlet. This will prevent
water from dripping onto the outlet or plug. A
“drip loop” should be arranged by the user to
properly position the power cord relative to the
power source. The “drip loop” is that part of the
cord below the level of the outlet, or the con-
nector, if an extension cord is used.
Continued on page 10
▼▼
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DALTOOL SAFETY
This method of positioning the cord prevents
the travel of water along the power cord and the
possibility of the water coming in contact with
the receptacle. If the plug or electrical outlet
gets wet, DO NOT unplug the cord. Disconnect
the fuse or circuit breaker that supplies power
to the machine. Then unplug and examine the
machine for the presence of water in the outlet.
It is important to use extension cords that are
only intended for outdoor use. These extension
cords are identified by a marking “Acceptable
for use with outdoor appliances; store indoors
while not in use”.
It is important to only use extension cords
having an electrical rating not less than the
rating of the product.
It is important not to use damaged extension
cords. Examine the extension cords before
using it and replace it if it is damaged.
It is important to not abuse the extension cord
and do not yank on any cord to disconnect it
from the outlet.
It is important to keep the cord away from heat
and sharp edges.
It is important to disconnect the extension cord
from the outlet before disconnecting the machi-
ne from the extension cord.
It is important not to use an extension cord that
is undersized. Using an undersized extension
cord can result in low voltage to the motor thus
resulting in a motor burnout or premature failu-
re.
To choose the proper extension cord;
● Locate the length of extension cord
needed in the table below
● Once the proper length is found, move
down the column to obtain the correct
AWG size required for that length of
extension cord.
Extension Cord Minimum Gage for Length
Volts Total Length of Cord [ft]
120V 25 50 100 150
AWG AWG AWG AWG
14 12 Not recommended
TILE SPECIFIC WARNINGS:
● Always wear eye and hearing protection.
● Always disconnect the saw before conduc-
ting any type of service on the machine,
including when changing cutting blades
and cleaning.
● Use the machine only with Daltool 10”
continuous rim cutting blades.
● Always replace damaged cutting blade
before operating.
PAGE 10 DALTILE 1020TS OPERATING MANUAL V02/2004R1
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MACHINE SPECIFICATIONS
This Daltool Tile Saw is designed and intended
for the professional contractor. The machine is
equipped with a height adjustable cutting head.
The movable sawing table has 4 ball bearing
guide rollers for precise and smooth cutting
feed. Through continuous supply of cooling
water, the cutting quality is improved and the
wear on the saw blade is minimized. The coo-
ling water also absorbs the saw dust. The quali-
ty and construction of this tile saw meet the hig-
hest standards. The design is based on longevi-
ty and minimal maintenance.
The stainless steel construction contributes to a
stable, rigid and durable sawing machine. The
4 detachable legs are to be installed in the leg
sockets at the underside of the water container
and fastened with the knob.
Cutting Head
The cutting head is constructed of welded steel
components.
Blade Guard
The Blade Guard is a welded steel plate cap,
simple to remove and install for changing the
saw blade by unscrewing 2 knobs.
Saw spindle
The spindle flange is mounted on the saw spind-
le. The saw flange is to be mounted on the saw
spindle with a hexagon nut to clamp the saw
blade.
Cutting table
The cutting table is constructed of welded stain-
less steel components, equipped with anti-slip
rubber and adjustable side stop. The saw table
is equipped with 4 ball bearing guide rollers for
precise and smooth cutting feed.
Cooling system
The electrical water pump is switched on simul-
taneously with the saw motor and supplies coo-
ling water to both sides of the saw blade. A
drain hole, with a plug, is located in the water
container. Mud flaps prevent most of the water
mist and make sure most water flows back in
the water container.
Technical Data:
Type...............................................daltile 1020 TS
Capacity.........................................................2 HP
Blade diameter/Arbor ........................10” / 5/8”
Cutting height ......................................max. 3 1/8”
Saw spindle speed .............................3.360 RPM
Cutting length...................................................20”
Cutting table dim.....................18 5/8” x 15 3/4”
Length...............................................................42”
Width.......................................................... 23 5/8”
Height (without legs) ................................ 24 1/2”
Weight ........................................................176 lbs
Noise level............................................. 89 dB (A)
Noise level during sawing ................... 98 dB (A)
Water Pump
Saw Spindle
Blade Guard
Cutting Table
Detachable Legs
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UNPACKING AND SETTING UP
Unpacking and Assembly
● Unpack the tile saw and inspect
for any damaged parts.
● Install the legs in the sockets at the under
side of the water container and fasten with
the knobs. Markings show the right
position.`The wheels on the hind legs
should face outward.
● Level the tile saw by adjusting the
legs in the sockets and make sure its
stable.
● Release the transportation lock.
Setting the Cutting Depth:
● When loosening the Cutting Head
Adjusting Knob, the Cutting Head will
pivot down unless held.
● Loosen Cutting Head Adjusting Knob
● Set cutting depth approximately 1/4 inch
below the surface of the Movable Cutting
Table
● Ensure the Adjusting Knob is tight
Adjustable Cutting Depth
Stop.
The adjustable stop is pre-set for a 10 inch
blade to prevent cutting into the Movable
Cutting Table.
When using smaller blades, the stop can be
adjusted to a cutting depth approximately 1/4
inch below the surface of the Movable Cutting
Table.
Cooling system
Operating the water pump without a sufficient
supply of water may result in pump damage.
● Place the plug in the drain of the water
container.
● Fill the container with water until the
water pump is completely submerged.
Connecting to power supply
Before connecting the machine make sure that:
● the line voltage corresponds with the data
on the machine’s specifications plate,
● there is a grounded power supply,
● the extension cord’s meets criterea as
mentioned in the table on page 10.
Transportation Lock
PAGE 12 DALTILE 1020TS OPERATING MANUAL V02/2004R1
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UNPACKING AND SETTING UP
Motor protection
The motor is equipped with a thermal safety
switch for protection against an overload. When
the motor gets overheated, the switch falls back
into its initial position and can only be switched
on again after the motor is cooled down.
Installing the saw blade
Make sure to disconnect the machine from the
power supply before fitting or switching the cut-
ting blade or when doing any maintenance on
the machine.
● Remove blade guard.
● Block the sawing spindle with the 12 mm.
wrench.
● Unscrew the 24 mm. hexagon nut with the
wrench and remove the saw flange.
● Clean the saw flanges.
● Fit the cutting blade on the center ring of
the spindle flange. (Check the direction of
rotation and make sure the blade is well
centered)
● Mount saw flange and tighten with the
hexagon nut. Place blade guard and secu-
re it using the 2 knobs.
● Adjustable cutting depth stop.
● The adjustable stop is pre-set for a 10 inch
blade to prevent cutting into the Movable
Cutting Table.
● When using smaller blades, the stop can
be adjusted to a cutting depth approxima-
tely 1/4 inch below the surface of the
Movable Cutting Table.
DALTILE 1020TS OPERATING MANUAL V02/2004R1 PAGE 13
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OPERATING INSTRUCTIONS
Cutting Straight Edges
DO NOT FORCE THE TOOL! It will do the job
better and safer at the rate for which it was
designed.
● Loosen the Adjustable Cutting Guide
retaining knob.
● Position the Adjustable Cutting Guide to
desired cutting length.
● Tighten the retaining knob.
Place the tile against the Ruler/Stop
and Cutting Guide.
● Turn the motor ON.
● Verify proper coolant flow on both sides of
the blade.
● Perform the cut.
● Turn the motor OFF when work is
complete.
Single Step Cutting
(Use only original saw blades as advised by
the manufacturer)
● Move saw head down until the saw is
approx. 3/8” below the saw table.
● Secure saw head with the knob.
● Place the material to be cut on the sawing
table and position against the fixed stop
and eventually the adjustable stop.
● Hold the material with two hands while
making sure your hands are free from the
sawing blade.
● Push the sawing table forward with control-
led feed so that the sawing blade is easily
cutting through the material.
Multiple Step Cutting
With this sawing process the sawing blade must
be adjusted to a desired cutting depth. The
material can be cut to the adjusted depth by
moving the sawing table forward and bac-
kward. This process can be repeated until the
material has been totally cut through.
● Place the material to be cut on the sawing
table and position against the fixed stop
and eventually the adjustable stop.
● Position the saw head at the desired height
● Hold the material with two hands while
making sure your hands are free from the
sawing blade.
● Push the sawing table forward with control-
led feed so that the sawing blade is easily
cutting through the material and move the
sawing table backward in its initial posi-
tion. This process must be repeated until
the material has been totally cut through.
45˚ Miter Cutting:
NOTE: To cut 45º Miters, the 45º Miter Guide
should be used.
● Remove the Adjustable Cutting Guide.
● Place the 45º Miter Guide on the Saw
Table and tighten the retaining thumb
screw. Position the tile on the 45º Miter
Guide.
● Turn the motor ON.
● Verify proper coolant flow on both sides of
the blade.
● Perform the cut.
● Turn the motor OFF when work is
complete.
PAGE 14 DALTILE 1020TS OPERATING MANUAL V02/2004R1
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MAINTENANCE
General Maintenance
● The cooling water should be replaced
and/or replenished regularly.
● It is recommended to clean the water con-
tainer, pump, hoses and spray nozzle on a
regular basis. For example, place the
pump in a bucket of clean water after the
sawing job and run the machine for a
minute or so. This also guarantees
a longer lifetime of the pump.
● When the machine is not used for a longer
period, the pump should not remain in the
muddy cooling water. Cleaning the pump
as described above and leaving it outside
the water container is recommended.
● Regularly check the saw flanges for wea
ring out and replace if necessary.
V-Belt Inspection, Adjustment
and Replacement:
The DalTile 1020TS is designed with a power
transmission V-belt. In order to ensure the
DalTile 1020TS operates at peak efficiency, the
V-belt should be inspected monthly, and chan-
ged if the V-belt shows damage and/or excessi-
ve wear.
When a new belt is installed, it should be
inspected and re-tensioned after the first forty-
eight (48) hours of operation.
A. Ensure the ON/OFF Switch is in the OFF
position.
B. Unplug from the power source.
C. Remove the saw blade.
D. Remove the belt guard.
E. Inspect the V-belt for cracks, fraying,
separation and wear. Go to step G if
replacement is required.
F. Check the belt for proper tension. If the
tension T is correct (approx. 1 5/8”) go to
step Q.
G. Loosen the motor mounting bolts, if re-
tensioning only go to step M.
H. Loosen the motor adjustment strap.
I. Push the motor toward the front of the
Cutting Head to loosen the V-belt.
J. Remove the old V-belt.
K. Install the new V-belt.
L. Verify the V-belt is seated in the grooves
of both pulleys.
M. Tighten the motor adjustment strap to
remove slack.
N. Check V-belt tension (proper tension
1 5/8”)
O. Repeat steps M and N until proper V-belt
tension is achieved.
P. Tighten the motor mounting bolts.
Q. Install the belt Guard.
DALTILE 1020TS OPERATING MANUAL V02/2004R1 PAGE 15
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SPARE PARTS
POS. # ITEM NR. DESCRIPTION
01 6.516.045 MOTOR
02 6.516.040 V-BELT
03 6.513.335 SWITCH
04 4.405.010 FIXED FLANGE
05 4.405.140 SAW FLANGE
06 6.503.170 FLANGE NUT
07 6.513.320 CAPACITOR
08 6.513.298 PUMP
09 6.005.792 KNOB
10 6.509.080 ADJUSTABLE HANDLE
11 4.356.080 GUIDING ROLLER
12 4.356.055 ROLLER
13 6.509.085 HANDLE
1
7
6
5
4
8
11
3
9
13
12
10
2
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