Danfoss H Series User manual

Instructions
FRCC.PI.015.A1.22 © Danfoss Commercial Compressors 06/10
INSTRUCTIONS
H SERIES COMPRESSORS
20
25
30
35
40
45
50
55
60
65
70
-30 -25 -20 -15 -10 -5 0 5 10 15
E v ap . T e m p . (°C )
C o n d . T e m p . ( °C )
SH 11K
SH 30K
20
25
30
35
40
45
50
55
60
65
70
-30 -25 -20 -15 -10 -5 0 5 10 15
E v ap . T e m p . (° C )
C o n d . T e m p . ( °C )
SH 11K
SH 30K
20
25
30
35
40
45
50
55
60
65
70
-30 -25 -20 -15 -10 -5 0 5 10 15
E v ap . T e m p . (° C )
C o n d . T e m p . ( °C )
SH 5K
SH 10K
A: Model number
B: Technical number
C: Serial Number
D: Manufacturing year
E: Internal protection
F: Supply voltage range
G: Run capacitor
H: Locked rotor current
Maximum operating current
I: Lubricant type and nominal charge
J: Approved Refrigerant
HRM/HLM/HCM - HRP/HLP/HCP - HRH/HLH/HLJ/HCJ
Model variation T (R22 / R407C / R410A)
HRM/HLM/HCM - HRP/HLP/HCP - HRH/HLH/HLJ/HCJ
Model variation U (R22 / R407C / R410A)
HHP (R407C)
Installation and servicing of the
compressor by qualified personnel
only. Follow these instructions and sound
refrigeration engineering practice relating to
installation, commissioning, maintenance and
service.
The compressor must only be used
for its designed purpose(s) and within
its scope of application (refer to «ope-
rating limits»). Consult Application
guidelines and datasheet available
from cc.danfoss.com
Never ope-
rate compressor
without termi-
nal box cover in
place and secured.
The compressor is delivered under
nitrogen gas pressure (between 0.3
and 0.4 bar / 4 and 6 psi). Do not disas-
semble bolts, plugs, fittings, etc... unless
all pressure has been relieved
from the compressor.
Under all circumstances,
the EN378 (or other applicable
local safety regulation) requi-
rements must be fulfilled.
Wear protective goggles and
work gloves.
The compressor must
be handled with cau-
tion in the vertical
position (maximum
offset from the verti-
cal : 15°).
C
S
R
Line Run
Capacitor
Start
Capacitor
Potential
Relay
1
2
5
C
S
R
Line Run
Capacitor
M
DGT
HPs
180 s
TH
LP
CONTROL CIRCUIT
F1F1
KM
KM
KM
KA KA
A1
A2
A3
KA
KA
KS
KS
KS
L1 L3 L2
Q1
T1
T3
T2
LLSV KS
Wiring diagram with pump-down cycle
PM
Quick connect spade terminals
P terminal box type
push
push
push
A
B
C
D
E
F
G
H
I
J
400
PSC wiring
CSR wiring
Operating limits Electrical connections Single phase
Three phase (Wiring diagram with pump-down cycle)
Ring connect screw terminals
C terminal box type
C
T₁
S
T₂
R
T₃
 
        
flexible in 3 dimensions to dampen vibrations.
 
rubber grommets supplied with the compressor.
4 – Assembly
      
through discharge and suction ports.
 -
bletoavoid oil contaminationfromambientmoisture.
     
tubes.Never drillholeswhereburrscannotberemoved.
   -
que and vent piping with nitrogen gas flow.
 
When the schrader port, if any, is used for this, re-
move the internal valve.
 -
sion C8, contact Danfoss.
5 – Leak detection

air. This could cause fire or explosion.
 
 
 
/450 psi.
 -
peat the leak detection.
6 – Vacuum dehydration
 
 
        

 
the compressor while it is under vacuum as this
may cause internal damage.
7 – Electrical connections
 
 
standards and compressor requirements.
    For
three phase applications, the terminals are labeledT1,
T2, andT3. For single-phase applications the terminals
are labeled C (common), S (start), and R (run).
       
while rotating counter-clockwise (when viewed from
the compressor top). Since single-phase motors will
start and run in only one direction, reverse rotation is
notamajorconsideration.Three-phasemotors, howe-
ver, will start and run in either direction, depending on
the phase angles of the supplied power. Care must be
taken during installation to ensure that the compres-
sor operates in the correct direction.
 
for the power connection with ring connect screw ter-
minal (C type). Fasten with 3 Nm torque.
 -
nals (P type).
 -
sor to earth.
8 – Filling the system
 
       
charge limits if possible. Above this limit; protect
the compressor against liquid flood-back with a
pump-down cycle or suction line accumulator.
 
Compressor models Refrigerant
charge limit

3.6 kg / 8 lb





5.4 kg / 12 lb






7.2 kg / 16 lb


Use safety devices such as safety pressure
switch and mechanical relief valve in compliance
with both generally and locally applicable regu-
lations and safety standards. Ensure that they are
operational and properly set.
Check that the settings of high-pressure swit-
ches don’t exceed the maximum service pressure
of any system component.
 
low pressure operation.
Minimum setting for R22 1.5 bar (absolute) / 22 psia
Minimum setting for R407C
Minimum setting for R410A 2.5 bar (absolute) / 36 psia
 -
nedandincompliance withlocalregulations.
         
 
and start-up after prolonged shutdown.
10 – Start-up
 
charged.
        
unless suction and discharge service valves are
open, if installed.
       
If the compressor does not start, check wiring
conformity and voltage on terminals.
 
phenomena; theexcessive noise, nopressuredifferen-
tial between suction and discharge, and line warming
rather than immediate cooling. A service technician
should be present at initial start-up to verify that sup-
ply power is properly phased and that the compressor
-
pressors are designed to operate for a maximum of
150 hours in reverse, but as a reverse rotation situation
can go unnoticed for longer periods, phase monitors


applications. Danfoss recommends phase protection
for residential compressors.
 f the internal overload protector trips out, it must cool
down to 60°C / 140°F to reset. Depending on ambient
temperature,this may takeup toseveralhours.
11 – Check with running compressor
Check current draw and voltage. Measurement
of amps and volts during running conditions must
be taken at other points in the power supply, not in
the compressor electrical box.
 
      -
ded) for about 60 minutes to ensure proper oil
return to the compressor.
 
       -
ments in excess of 1.5 mm / 0.06 in require cor-
rective measures such as tube brackets.
 
may be added in the low-pressure side as far as pos-
sible from the compressor. The compressor must be
operating during this process.
 
 
        
general installation inspection regarding cleanli-
ness, noise and leak detection.
 
well as operating conditions as a reference for fu-
ture inspections.
12 – Maintenance
Internal pressure and surface temperature are
dangerous and may cause permanent injury. Main-
tenance operators and installers require appropria-
te skills and tools. Tubing temperature may exceed
100°C / 212°F and can cause severe burns.
Ensure that periodic service inspections to en-
sure system reliability and as required by local re-
gulations are performed.
To prevent system related compressor problems, fol-
lowing periodic maintenance is recommended:
 -
perly set.
 
 
         
consistent with previous maintenance records
and ambient conditions.
 -
quately fastened.
 -
ce of rust and oxidation on the compressor shell,
tubes and electrical connections.
 
be checked regularly.
13 - Warranty
Always transmit the model number and serial number
with any claim filed regarding this product.
Theproduct warrantymay be voidinfollowing cases:
 
 -
ding, broken feet and shock marks.
 
 -
pressor.
 
Danfoss.
 -
taining to installation, application or maintenance.
 
 
  
with the warranty claim.
14 – Disposal
Danfoss recommends that compressors
and compressor oil should be recycled by
a suitable company at its site.
1 – Introduction
These instructions pertain to the Performer® 
    

provide necessary information regarding safety and
proper usage of this product.

    
handles in the packaging. Use the compressor lifting
luganduse appropriate and safe liftingequipment.
 
position.
        
-31°F and 158°F.
 
to rain or corrosive atmosphere.
3 – Safety measures before assembly
Neverusethecompressorinaflammableatmosphere.
        -
face with less than 7° slope.
        
compressor motor characteristics (see nameplate).
 
, use equipment
     

 -

1
Quick connect spade terminals
P terminal box type
Ring connect screw terminals
C terminal box type
H series

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on
order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
 Copyright Danfoss Commercial Compressors - DSS - 06/10

Instructions
FRCC.PI.015.A1.22 © Danfoss Commercial Compressors 06/10
INSTRUCTIONS
H SERIES COMPRESSORS
20
25
30
35
40
45
50
55
60
65
70
-30 -25 -20 -15 -10 -5 0 5 10 15
E v ap . T e m p . (°C )
C o n d . T e m p . ( °C )
SH 11K
SH 30K
20
25
30
35
40
45
50
55
60
65
70
-30 -25 -20 -15 -10 -5 0 5 10 15
E v ap . T e m p . ( °C )
C o n d . T e m p . ( °C )
SH 11K
SH 30K
20
25
30
35
40
45
50
55
60
65
70
-30 -25 -20 -15 -10 -5 0 5 10 15
E v ap . T e m p . ( °C )
C o n d . T e m p . ( °C )
SH 5K
SH 10K
A: Model number
B: Technical number
C: Serial Number
D: Manufacturing year
E: Internal protection
F: Supply voltage range
G: Run capacitor
H: Locked rotor current
Maximum operating current
I: Lubricant type and nominal charge
J: Approved Refrigerant
HRM/HLM/HCM - HRP/HLP/HCP - HRH/HLH/HLJ/HCJ
Model variation T (R22 / R407C / R410A)
HRM/HLM/HCM - HRP/HLP/HCP - HRH/HLH/HLJ/HCJ
Model variation U (R22 / R407C / R410A)
HHP (R407C)
Installation and servicing of the
compressor by qualified personnel
only. Follow these instructions and sound
refrigeration engineering practice relating to
installation, commissioning, maintenance and
service.
The compressor must only be used
for its designed purpose(s) and within
its scope of application (refer to «ope-
rating limits»). Consult Application
guidelines and datasheet available
from cc.danfoss.com
Never ope-
rate compressor
without termi-
nal box cover in
place and secured.
The compressor is delivered under
nitrogen gas pressure (between 0.3
and 0.4 bar / 4 and 6 psi). Do not disas-
semble bolts, plugs, fittings, etc... unless
all pressure has been relieved
from the compressor.
Under all circumstances,
the EN378 (or other applicable
local safety regulation) requi-
rements must be fulfilled.
Wear protective goggles and
work gloves.
The compressor must
be handled with cau-
tion in the vertical
position (maximum
offset from the verti-
cal : 15°).
C
S
R
Line Run
Capacitor
Start
Capacitor
Potential
Relay
1
2
5
C
S
R
Line Run
Capacitor
M
DGT
HPs
180 s
TH
LP
CONTROL CIRCUIT
F1F1
KM
KM
KM
KA KA
A1
A2
A3
KA
KA
KS
KS
KS
L1 L3 L2
Q1
T1
T3
T2
LLSV KS
Wiring diagram with pump-down cycle
PM
Quick connect spade terminals
P terminal box type
push
push
push
A
B
C
D
E
F
G
H
I
J
400
PSC wiring
CSR wiring
Operating limits Electrical connections Single phase
Three phase (Wiring diagram with pump-down cycle)
Ring connect screw terminals
C terminal box type
C
T₁
S
T₂
R
T₃
 
        
flexible in 3 dimensions to dampen vibrations.
 
rubber grommets supplied with the compressor.
4 – Assembly
      
through discharge and suction ports.
 -
bletoavoid oilcontamination from ambient moisture.
      
tubes.Never drillholeswhereburrscannot be removed.
   -
que and vent piping with nitrogen gas flow.
 
When the schrader port, if any, is used for this, re-
move the internal valve.
 -
sion C8, contact Danfoss.
5 – Leak detection

air. This could cause fire or explosion.
 
 
 
/450 psi.
 -
peat the leak detection.
6 – Vacuum dehydration
 
 
        

 
the compressor while it is under vacuum as this
may cause internal damage.
7 – Electrical connections
 
 
standards and compressor requirements.
     For
three phase applications, the terminals are labeledT1,
T2, andT3. For single-phase applications the terminals
are labeled C (common), S (start), and R (run).
       
while rotating counter-clockwise (when viewed from
the compressor top). Since single-phase motors will
start and run in only one direction, reverse rotation is
notamajorconsideration.Three-phasemotors, howe-
ver, will start and run in either direction, depending on
the phase angles of the supplied power. Care must be
taken during installation to ensure that the compres-
sor operates in the correct direction.
 
for the power connection with ring connect screw ter-
minal (C type). Fasten with 3 Nm torque.
 -
nals (P type).
 -
sor to earth.
8 – Filling the system
 
       
charge limits if possible. Above this limit; protect
the compressor against liquid flood-back with a
pump-down cycle or suction line accumulator.
 
Compressor models Refrigerant
charge limit

3.6 kg / 8 lb





5.4 kg / 12 lb






7.2 kg / 16 lb


Use safety devices such as safety pressure
switch and mechanical relief valve in compliance
with both generally and locally applicable regu-
lations and safety standards. Ensure that they are
operational and properly set.
Check that the settings of high-pressure swit-
ches don’t exceed the maximum service pressure
of any system component.
 
low pressure operation.
Minimum setting for R22 1.5 bar (absolute) / 22 psia
Minimum setting for R407C
Minimum setting for R410A 2.5 bar (absolute) / 36 psia
 -
nedandincompliance withlocalregulations.
         
 
and start-up after prolonged shutdown.
10 – Start-up
 
charged.
        
unless suction and discharge service valves are
open, if installed.
       
If the compressor does not start, check wiring
conformity and voltage on terminals.
 
phenomena; theexcessive noise, nopressuredifferen-
tial between suction and discharge, and line warming
rather than immediate cooling. A service technician
should be present at initial start-up to verify that sup-
ply power is properly phased and that the compressor
-
pressors are designed to operate for a maximum of
150 hours in reverse, but as a reverse rotation situation
can go unnoticed for longer periods, phase monitors


applications. Danfoss recommends phase protection
for residential compressors.
 f the internal overload protector trips out, it must cool
down to 60°C / 140°F to reset. Depending on ambient
temperature,this may takeup toseveralhours.
11 – Check with running compressor
Check current draw and voltage. Measurement
of amps and volts during running conditions must
be taken at other points in the power supply, not in
the compressor electrical box.
 
      -
ded) for about 60 minutes to ensure proper oil
return to the compressor.
 
       -
ments in excess of 1.5 mm / 0.06 in require cor-
rective measures such as tube brackets.
 
may be added in the low-pressure side as far as pos-
sible from the compressor. The compressor must be
operating during this process.
 
 
        
general installation inspection regarding cleanli-
ness, noise and leak detection.
 
well as operating conditions as a reference for fu-
ture inspections.
12 – Maintenance
Internal pressure and surface temperature are
dangerous and may cause permanent injury. Main-
tenance operators and installers require appropria-
te skills and tools. Tubing temperature may exceed
100°C / 212°F and can cause severe burns.
Ensure that periodic service inspections to en-
sure system reliability and as required by local re-
gulations are performed.
To prevent system related compressor problems, fol-
lowing periodic maintenance is recommended:
 -
perly set.
 
 
         
consistent with previous maintenance records
and ambient conditions.
 -
quately fastened.
 -
ce of rust and oxidation on the compressor shell,
tubes and electrical connections.
 
be checked regularly.
13 - Warranty
Always transmit the model number and serial number
with any claim filed regarding this product.
Theproduct warrantymay be voidinfollowing cases:
 
 -
ding, broken feet and shock marks.
 
 -
pressor.
 
Danfoss.
 -
taining to installation, application or maintenance.
 
 
  
with the warranty claim.
14 – Disposal
Danfoss recommends that compressors
and compressor oil should be recycled by
a suitable company at its site.
1 – Introduction
These instructions pertain to the Performer® 
    

provide necessary information regarding safety and
proper usage of this product.

    
handles in the packaging. Use the compressor lifting
luganduse appropriate and safe liftingequipment.
 
position.
        
-31°F and 158°F.
 
to rain or corrosive atmosphere.
3 – Safety measures before assembly
Neverusethecompressorinaflammableatmosphere.
        -
face with less than 7° slope.
        
compressor motor characteristics (see nameplate).
 
, use equipment
     

 -

1
Quick connect spade terminals
P terminal box type
Ring connect screw terminals
C terminal box type
H series

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on
order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
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