Danfoss VLT Micro Drive FC 51 Series User manual

ENGINEERING TOMORROW
Quick Guide●Kurzanleitung●Guide rapide●
VLT®Micro Drive FC 51
vlt-drives.danfoss.com
Guía rápida●Guia Rápido●Краткое руководство

Contents
1 Quick Guide 6
1.1 Safety 6
1.2 Introduction 7
1.2.1 Purpose of the Manual 7
1.2.2 Additional Resources 7
1.2.3 IT Mains 7
1.2.4 Avoid Unintended Start 7
1.3 Installation 8
1.3.1 Side-by-side Installation 8
1.3.2 Mechanical Dimensions 9
1.3.3 Connecting to Mains and Motor 11
1.3.4 Control Terminals 11
1.3.5 Power Circuit - Overview 13
1.3.6 Load Sharing/Brake 14
1.4 Programming 14
1.4.1 Programming on Automatic Motor Adaptation (AMA) 14
1.4.2 Programming on Automatic Motor Tuning (AMT) 14
1.5 Parameter Overview 16
1.6 Troubleshooting 20
1.7 Specications 22
1.8 General Technical Data 26
1.9 Special Conditions 29
1.9.1 Derating for Ambient Temperature 29
1.9.2 Derating for Low Air Pressure 29
1.9.3 Derating for Running at Low Speeds 29
1.10 Options and Spare Parts 30
2 Kurzanleitung 31
2.1 Sicherheit 31
2.2 Einführung 32
2.2.1 Zielsetzung des Handbuchs 32
2.2.2 Zusätzliche Materialien 32
2.2.3 IT-Netz 33
2.2.4 Unerwarteten Anlauf vermeiden 33
2.3 Installation 33
2.3.1 Seite-an-Seite-Installation 33
2.3.2 Abmessungen 34
2.3.3 Netz- und Motoranschluss 36
2.3.4 Steuerklemmen 36
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2.3.5 Elektrische Installation - Übersicht 38
2.3.6 Zwischenkreiskopplung/Bremse 39
2.4 Programmieren 39
2.4.1 Programmieren einer automatischen Motoranpassung (AMA) 39
2.4.2 Programmieren des Automatic Motor Tuning (AMT) 40
2.5 Parameterübersicht 41
2.6 Fehlersuche und -behebung 45
2.7 Technische Daten 47
2.8 Allgemeine technische Daten 51
2.9 Besondere Betriebsbedingungen 54
2.9.1 Leistungsreduzierung wegen erhöhter Umgebungstemperatur 54
2.9.2 Leistungsreduzierung wegen niedrigem Luftdruck 54
2.9.3 Leistungsreduzierung beim Betrieb mit niedriger Drehzahl 54
2.10 Optionen und Ersatzteile 55
3 Guide rapide 56
3.1 Sécurité 56
3.2 Introduction 57
3.2.1 Objet de ce manuel 57
3.2.2 Ressources supplémentaires 57
3.2.3 Secteur IT 58
3.2.4 Éviter les démarrages imprévus 58
3.3 Installation 58
3.3.1 Montage côte à côte 58
3.3.2 Encombrement 59
3.3.3 Raccordement au secteur et au moteur 61
3.3.4 Bornes de commande 61
3.3.5 Circuit d'alimentation - Vue d'ensemble 63
3.3.6 Répartition de la charge/frein 64
3.4 Programmation 64
3.4.1 Programmation de l'adaptation automatique au moteur (AMA) 64
3.4.2 Programmation sur Réglage auto. du moteur (AMT) 65
3.5 Vue d'ensemble des paramètres 66
3.6 Dépannage 70
3.7 Spécications 72
3.8 Caractéristiques techniques générales 76
3.9 Exigences particulières 79
3.9.1 Déclassement pour température ambiante 79
3.9.2 Déclassement pour basse pression atmosphérique 79
3.9.3 Déclassement pour fonctionnement à faible vitesse 79
3.10 Options et pièces détachées 80
Contents VLT®Micro Drive FC 51
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4 Guía rápida 81
4.1 Seguridad 81
4.2 Introducción 82
4.2.1 Finalidad del manual 82
4.2.2 Recursos adicionales 82
4.2.3 Red aislada de tierra (IT) 83
4.2.4 Evite los arranques accidentales 83
4.3 Instalación 83
4.3.1 Montaje lado a lado 83
4.3.2 Dimensiones mecánicas 84
4.3.3 Conexión a la red eléctrica y al motor 86
4.3.4 Terminales de control 86
4.3.5 Circuito de potencia - Presentación 88
4.3.6 Carga compartida / freno 89
4.4 Programación 89
4.4.1 Programación de la adaptación automática del motor (AMA) 89
4.4.2 Programación del ajuste automático del motor (AMT) 90
4.5 Resumen de parámetros 91
4.6 Resolución del problema 98
4.7 Especicaciones 100
4.8 Especicaciones técnicas generales 104
4.9 Condiciones especiales 107
4.9.1 Reducción de potencia en función de la temperatura ambiente 107
4.9.2 Reducción de potencia debido a la baja presión atmosférica 107
4.9.3 Reducción de potencia en función del funcionamiento a bajas vueltas 107
4.10 Opciones y repuestos 108
5 Guia Rápido 109
5.1 Segurança 109
5.2 Introdução 110
5.2.1 Objetivo do Manual 110
5.2.2 Recursos adicionais 110
5.2.3 IT Rede elétrica 111
5.2.4 Evite Partidas Acidentais 111
5.3 Instalação 111
5.3.1 Instalação lado a lado 111
5.3.2 Dimensões Mecânicas 112
5.3.3 Conexão na Rede Elétrica e Motor 114
5.3.4 Terminais de Controle 114
5.3.5 Circuito de Alimentação - Visão Geral 116
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5.3.6 Load Sharing/Freio 117
5.4 Programação 117
5.4.1 Programação na Adaptação Automática do Motor (AMA) 117
5.4.2 Programação no Ajuste automático do motor (AMT) 117
5.5 Visão Geral dos Parâmetros 119
5.6 Resolução de Problemas 123
5.7 Especicações 125
5.8 Dados técnicos gerais 129
5.9 Condições Especiais 132
5.9.1 Derating para a Temperatura Ambiente 132
5.9.2 Derating para Pressão do Ar Baixa 132
5.9.3 Derating devido a funcionamento em baixa velocidade 132
5.10 Opcionais e Peças de Reposição 133
6 Краткое руководство 134
6.1 Техника безопасности 134
6.2 Введение 135
6.2.1 Цель данного руководства 135
6.2.2 Дополнительные ресурсы 135
6.2.3 IT-сеть 136
6.2.4 Предотвращение непреднамеренного пуска 136
6.3 Монтаж 136
6.3.1 Монтаж рядом вплотную 136
6.3.2 Габаритные и присоединительные размеры 137
6.3.3 Подключение к сети и к двигателю 139
6.3.4 Клеммы управления 139
6.3.5 Краткое описание силовой цепи 141
6.3.6 Распределение нагрузки/тормоз 142
6.4 Программирование 142
6.4.1 Программирование с помощью автоматической адаптации двигателя (ААД) 142
6.4.2 Программирование с помощью автоматической настройки двигателя (AMT) 143
6.5 Обзор параметров 144
6.6 Устранение неисправностей 150
6.7 Технические характеристики 152
6.8 Общие технические данные 156
6.9 Особые условия 159
6.9.1 снижение номинальных параметров в зависимости от температуры
окружающей среды 159
6.9.2 Снижение номинальных параметров в случае низкого атмосферного
давления 159
6.9.3 снижение номинальных параметров при работе на низких скоростях 159
Contents VLT®Micro Drive FC 51
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6.10 Дополнительные устройства и запасные части 160
Index 161
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1 Quick Guide
1.1 Safety
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when
connected to AC mains input, DC supply, or load sharing.
Failure to perform installation, start-up, and maintenance
by qualied personnel can result in death or serious
injury.
•Only qualied personnel must perform instal-
lation, start-up, and maintenance.
WARNING
UNINTENDED START
When the frequency converter is connected to AC mains,
the motor may start at any time, causing risk of death,
serious injury, equipment, or property damage. The
motor can start by means of an external switch, a
eldbus command, an input reference signal from the
LCP or LOP, or after a cleared fault condition.
•Disconnect the frequency converter from mains
whenever personal safety considerations make
it necessary to avoid unintended motor start.
•Press [O/Reset] on the LCP before
programming parameters.
•The frequency converter, motor, and any driven
equipment must be in operational readiness
when the frequency converter is connected to
AC mains.
NOTICE
The [O/Reset] key is not a safety switch. It does not
disconnect the frequency converter from mains.
WARNING
DISCHARGE TIME
The frequency converter contains DC-link capacitors,
which can remain charged even when the frequency
converter is not powered. High voltage can be present
even when the warning LED indicator lights are o.
Failure to wait the specied time after power has been
removed before performing service or repair work can
result in death or serious injury.
•Stop the motor.
•Disconnect AC mains and remote DC-link power
supplies, including battery back-ups, UPS, and
DC-link connections to other frequency
converters.
•Disconnect or lock PM motor.
•Wait for the capacitors to discharge fully. The
minimum duration of waiting time is specied
in Table 1.1.
•Before performing any service or repair work,
use an appropriate voltage measuring device to
make sure that the capacitors are fully
discharged.
Size Minimum waiting time (minutes)
M1, M2, and M3 4
M4 and M5 15
Table 1.1 Discharge Time
Leakage current (>3.5 mA)
Follow national and local codes regarding protective
earthing of equipment with a leakage current >3,5 mA.
Frequency converter technology implies high frequency
switching at high power. This generates a leakage current
in the ground connection. A fault current in the frequency
converter at the output power terminals might contain a
DC component, which can charge the lter capacitors and
cause a transient ground current. The ground leakage
current depends on various system congurations
including RFI ltering, screened motor cables, and
frequency converter power.
EN/IEC61800-5-1 (Power Drive System Product Standard)
requires special care if the leakage current exceeds 3.5 mA.
Reinforce Grounding in 1 of the following ways:
•Grounding wire of at least 10 mm2.
•2 separate ground wires both complying with the
dimensioning rules.
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See EN 60364-5-54 § 543.7 for further information.
Using RCDs
Where residual current devices (RCDs), also known as earth
leakage circuit breakers (ELCBs), are used, comply with the
following:
•Use RCDs of type B that can detect AC and DC
currents.
•Use RCDs with an inrush delay to prevent faults
due to transient ground currents.
•Dimension RCDs according to the system congu-
ration and environmental considerations.
Motor thermal protection
Motor overload protection is possible by setting 1-90 Motor
Thermal Protection to [4] ETR trip. For the North American
market: Implemented ETR function provides class 20 motor
overload protection, in accordance with NEC.
Installation at high altitudes
For altitudes above 2000 m, contact Danfoss regarding
PELV.
1.1.1 Safety Instructions
•Make sure that the frequency converter is
properly grounded.
•Do not remove mains connections, motor
connections, or other power connections while
the frequency converter is connected to power.
•Protect users against supply voltage.
•Protect the motor against overloading according
to national and local regulations.
•The ground leakage current exceeds 3.5 mA.
Ground the frequency converter properly.
•The [O/Reset] key is not a safety switch. It does
not disconnect the frequency converter from
mains.
1.2 Introduction
1.2.1 Purpose of the Manual
These operating instructions provide information for safe
installation and commissioning of the VLT®Micro Drive FC
51 frequency converter.
The operating instructions are intended for use by
qualied personnel.
To use the frequency converter safely and professionally,
read and follow the operating instructions. Pay particular
attention to the safety instructions and general warnings.
Always keep these operating instructions with the
frequency converter.
VLT®is a registered trademark.
1.2.2 Additional Resources
Additional resources are available to understand advanced
frequency converter functions and programming:
•The VLT
®
Micro Drive FC 51 Programming Guide
provides greater detail on working with
parameters and many application examples.
•The VLT
®
Micro Drive Design Guide provides
detailed information about capabilities and
functionality to design motor control systems.
•Instructions for operation with optional
equipment, and replacement of components.
Supplementary publications and manuals are available at:
vlt-drives.danfoss.com/Support/Technical-Documentation/
The frequency converter complies with UL 508C thermal
memory retention requirements. For more information,
refer to the section Motor Thermal Protection in the
product-specic design guide.
1.2.3 IT Mains
NOTICE
IT MAINS
Installation on isolated mains source, that is IT mains.
Maximum supply voltage allowed when connected to
mains: 440 V.
As an option, Danfoss oers recommended line lters for
improved harmonics performance. Table 1.10
1.2.4 Avoid Unintended Start
While the frequency converter is connected to mains, the
motor can be started/stopped using digital commands, bus
commands, references, or via the LCP (local control panel).
To avoid unintended start:
•Disconnect the frequency converter from mains
for personal safety considerations.
•Always press [O/Reset] before changing
parameters.
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Equipment containing electrical components
must not be disposed of together with domestic
waste.
It must be separately collected with electrical
and electronic waste according to local and
currently valid legislation.
1.3 Installation
1. Disconnect the FC 51 from mains (and external
DC supply, if present).
2. Wait for 4 minutes (M1, M2, and M3) and 15
minutes (M4 and M5) for discharge of the DC-link.
See Table 1.1.
3. Disconnect the DC bus terminals and the brake
terminals (if present).
4. Remove the motor cable.
1.3.1 Side-by-side Installation
The frequency converter can be mounted side-by-side for
IP20 rating units and requires 100 mm clearance above
and below for cooling. Refer to chapter 1.7 Specications for
details on environmental ratings of the frequency
converter.
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1.3.2 Mechanical Dimensions
A template for drilling is found on the ap of the packaging.
B
a A a A
a A
a A a A
CCC C C
b
B
b
B
b
B
b
B
b
Ø 7mm
M5
M4
M3
M2
M1
Ø 7mm Ø 5.5mm Ø 4.5mm
130BB321.11
Ø 4.5mm
Power [kW] Height [mm] Width [mm] Depth1) [mm] Maximum
weight
Enclosure 1x200-240 V 3x200-240 V 3x380-480 V A A (including
decoupling plate) a B b C [kg]
M1 0.18–0.75 0.25–0.75 0.37–0.75 150 205 140.4 70 55 148 1.1
M2 1.5 1.5 1.5–2.2 176 230 166.4 75 59 168 1.6
M3 2.2 2.2–3.7 3.0–7.5 239 294 226 90 69 194 3.0
M4 11.0–15.0 292 347.5 272.4 125 97 241 6.0
M5 18.5–22.0 335 387.5 315 165 140 248 9.5
1) For LCP with potentiometer, add 7.6 mm.
Illustration 1.1 Mechanical Dimensions
NOTICE
All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper
conductors required, (60–75 °C) recommended.
Power [kW] Torque [Nm]
Enclosure 1x200–240 V 3x200–240 V 3x380–480 V Line Motor DC connection/brake Control terminals Ground Relay
M1 0.18–0.75 0.25–0.75 0.37–0.75 0.8 0.7 Spade1) 0.15 3 0.5
M2 1.5 1.5 1.5–2.2 0.8 0.7 Spade1) 0.15 3 0.5
M3 2.2 2.2–3.7 3.0–7.5 0.8 0.7 Spade1) 0.15 3 0.5
M4 – – 11.0–15.0 1.3 1.3 1.3 0.15 3 0.5
M5 – – 18.5–22.0 1.3 1.3 1.3 0.15 3 0.5
1) Spade connectors (6.3 mm (0.25 in) Faston plugs)
Table 1.2 Tightening of Terminals
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Branch circuit protection
To protect the installation against electrical and re
hazards, protect all branch circuits in an installation, switch
gear, machines, and so on, against short circuits and
overcurrent according to national/international regulations.
Short-circuit protection
Use the fuses mentioned in Table 1.3 to protect service
personnel or other equipment if there is an internal failure
in the unit or short circuit on DC-link. If there is a short
circuit on the motor or brake output, the frequency
converter provides full short-circuit protection.
Overcurrent protection
To avoid overheating of the cables in the installation,
provide overload protection. Always carry out overcurrent
protection according to national regulations. Fuses must be
designed for protection in a circuit capable of supplying a
maximum of 100000 Arms (symmetrical), 480 V maximum.
Non-UL compliance
If UL/cUL is not to be complied with, use the fuses
mentioned in Table 1.3, which ensure compliance with
EN50178/IEC61800-5-1:
If there is a malfunction, not following the fuse recommen-
dation may result in damage to the frequency converter
and the installation.
FC 51
Maximum fuses UL Maximum fuses
non–UL
Bussmann Bussmann Bussmann Littelfuse Ferraz
Shawmut
Ferraz Shawmut
1x200–240 V
kW Type RK1 Type J Type T Type RK1 Type CC Type RK1 Type gG
0K18-0K37 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 16A
0K75 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A
1K5 KTN-R35 JKS-35 JJN-35 KLN-R35 – A2K-35R 35A
2K2 KTN-R50 JKS-50 JJN-50 KLN-R50 – A2K-50R 50A
3x200–240 V
0K25 KTN-R10 JKS-10 JJN-10 KLN-R10 ATM-R10 A2K-10R 10A
0K37 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 16A
0K75 KTN-R20 JKS-20 JJN-20 KLN-R20 ATM-R20 A2K-20R 20A
1K5 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A
2K2 KTN-R40 JKS-40 JJN-40 KLN-R40 ATM-R40 A2K-40R 40A
3K7 KTN-R40 JKS-40 JJN-40 KLN-R40 – A2K-40R 40A
3x380–480 V
0K37-0K75 KTS-R10 JKS-10 JJS-10 KLS-R10 ATM-R10 A6K-10R 10A
1K5 KTS-R15 JKS-15 JJS-15 KLS-R15 ATM-R15 A2K-15R 16A
2K2 KTS-R20 JKS-20 JJS-20 KLS-R20 ATM-R20 A6K-20R 20A
3K0 KTS-R40 JKS-40 JJS-40 KLS-R40 ATM-R40 A6K-40R 40A
4K0 KTS-R40 JKS-40 JJS-40 KLS-R40 ATM-R40 A6K-40R 40A
5K5 KTS-R40 JKS-40 JJS-40 KLS-R40 – A6K-40R 40A
7K5 KTS-R40 JKS-40 JJS-40 KLS-R40 – A6K-40R 40A
11K0 KTS-R60 JKS-60 JJS-60 KLS-R60 – A6K-60R 63A
15K0 KTS-R60 JKS-60 JJS-60 KLS-R60 – A6K-60R 63A
18K5 KTS-R60 JKS-60 JJS-60 KLS-R60 – A6K-60R 80A
22K0 KTS-R60 JKS-60 JJS-60 KLS-R60 – A6K-60R 80A
Table 1.3 Fuses
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1.3.3 Connecting to Mains and Motor
The frequency converter is designed to operate all
standard 3-phased asynchronous motors.
The frequency converter is designed to accept mains/
motor cables with a maximum cross-section of 4 mm2/10
AWG (M1, M2 and M3), and a maximum cross-section of 16
mm2/6 AWG (M4 and M5).
•Use a shielded/armoured motor cable to comply
with EMC emission specications, and connect
this cable to both the decoupling plate and the
motor metal.
•Keep motor cable as short as possible to reduce
the noise level and leakage currents.
•For further details on mounting of the decoupling
plate, see VLT
®
Micro Drive FC 51 Decoupling
Mounting Plate Instructions.
•Also see the chapter EMC-correct Electrical Instal-
lation in the VLT
®
Micro Drive FC 51 Design Guide.
1. Mount the ground wires to PE terminal.
2. Connect motor to terminals U, V, and W.
3. Mount mains supply to terminals L1/L, L2, and
L3/N (3-phase) or L1/L and L3/N (single-phase)
and tighten.
Illustration 1.2 Mounting of Ground Cable, Mains, and Motor
Wires
1.3.4 Control Terminals
All control cable terminals are located underneath the
terminal cover in front of the frequency converter. Remove
the terminal cover using a screwdriver.
NOTICE
See the back of the terminal cover for outlines of control
terminals and switches.
Do not operate switches with power on the frequency
converter.
Set 6-19 Terminal 53 Mode according to Switch 4
position.
Illustration 1.3 Removing Terminal Cover
Switch 1 O=PNP terminals 291)
On=NPN terminals 29
Switch 2 O=PNP terminal 18, 19, 27 and 331)
On=NPN terminal 18, 19, 27 and 33
Switch 3 No function
Switch 4 O=Terminal 53 0–10 V1)
On=Terminal 53 0/4-20 mA
1)=default setting
Table 1.4 Settings for S200 Switches 1–4
Illustration 1.4 S200 Switches 1–4
Illustration 1.5 shows all control terminals of the frequency
converter. Applying Start (terminal 18) and an analog
reference (terminal 53 or 60) make the frequency converter
run.
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Illustration 1.5 Overview of Control Terminals in PNP-conguration with Factory Setting
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1.3.5 Power Circuit - Overview
Illustration 1.6 Diagram Showing all Electrical Terminals
* Brakes (BR+ and BR-) are not applicable for enclosure size M1.
For information about brake resistors, see VLT
®
Brake Resistor MCE 101 Design Guide.
Improved power factor and EMC performance can be achieved by installing optional Danfoss line lters.
Danfoss power lters can also be used for load sharing. For more information about load sharing, see VLT
®
FC 51 Micro Drive
Load Sharing application note.
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1.3.6 Load Sharing/Brake
Use 6.3 mm insulated Faston plugs designed for high
voltage for DC (load sharing and brake).
Contact Danfoss or see Load sharing instruction VLT
®
5000
for load sharing and VLT
®
2800/5000/5000 FLUX/FCD 300
Brake for brake.
Load sharing
Connect terminals -UDC and +UDC/+BR.
Brake
Connect terminals -BR and +UDC/+BR (not applicable for
enclosure size M1).
NOTICE
Voltage levels of up to 850 V DC may occur between
terminals +UDC/+BR and -UDC. Not short circuit
protected.
1.4 Programming
1.4.1 Programming on Automatic Motor
Adaptation (AMA)
For detailed information on programming, see VLT
®
Micro
Drive FC 51 Programming Guide.
NOTICE
The frequency converter can also be programmed from a
PC via RS485 com-port by installing the MCT 10 Set-up
Software.
This software can either be ordered using code number
130B1000 or downloaded from the Danfoss web site:
www.danfoss.com/BusinessAreas/DrivesSolutions/software-
download
Illustration 1.7 Description of LCP Keys and Display
Press [Menu] to select 1 of the following menus:
Status
For readouts only.
Quick Menu
For access to Quick Menus 1 and 2.
Main Menu
For access to all parameters.
Navigation keys
[Back]: For moving to the previous step or layer in the
navigation structure.
[▲] [▼]: For manoeuvring between parameter groups,
parameters and within parameters.
[OK]: For selecting a parameter and for accepting changes
to parameter settings.
Pressing [OK] for more than 1 s enters Adjust mode. In
Adjust mode, it is possible to make fast adjustment by
pressing [▲] [▼] combined with [OK].
Press [▲] [▼] to change value. Press [OK] to shift between
digits quickly.
To exit Adjust mode, press [OK] more than 1 s again with
changes saving or press [Back] without changes saving.
Operation keys
A yellow indicator light above the operation keys indicates
the active key.
[Hand On]: Starts the motor and enables control of the
frequency converter via the LCP.
[O/Reset]: The motor stops. If in alarm mode, the motor
resets.
[Auto On]: The frequency converter is controlled either via
control terminals or serial communication.
[Potentiometer] (LCP12): The potentiometer works in 2
ways depending on the mode in which the frequency
converter is running.
In Auto On mode, the potentiometer acts as an extra
programmable analog input.
In Hand On mode, the potentiometer controls local
reference.
1.4.2 Programming on Automatic Motor
Tuning (AMT)
Run AMT to optimise compatibility between the frequency
converter and the motor in VVC+mode.
•The frequency converter builds a mathematical
model of the motor for regulating output motor
current thus enhancing motor performance.
•Run this procedure on a cold motor for best
results. To run AMT, use the numeric LCP (NLCP).
There are 2 AMT modes for frequency converters.
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11

Mode 1
1. Enter the main menu.
2. Go to parameter group 1-** Load and Motor.
3. Press [OK].
4. Set motor parameters using nameplate data for
parameter group 1-2* Motor Data.
5. Go to 1-29 Automatic Motor Tuning (AMT).
6. Press [OK].
7. Select [2] Enable AMT.
8. Press [OK].
9. The test runs automatically and indicates when it
is complete.
Mode 2
1. Enter the main menu.
2. Go to parameter group 1-** Load and Motor.
3. Press [OK].
4. Set motor parameters using nameplate data for
parameter group 1-2* Motor Data.
5. Go to 1-29 Automatic Motor Tuning (AMT).
6. Press [OK].
7. Select [3] Complete AMT with Rotating motor.
8. Press [OK].
9. The test runs automatically and indicates when it
is complete.
NOTICE
In mode 2, the rotor rotates during the AMT progress.
Do not add any load on motor in this AMT progress.
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1.5 Parameter Overview
0-** Operation/Display
0-0* Basic Settings
0-03 Regional Settings
*[0] International
[1] US
0-04 Oper. State at Power-up
(Hand)
[0] Resume
*[1] Forced stop, ref=old
[2] Forced stop, ref=0
0-1* Set-up Handling
0-10 Active Set-up
*[1] Set-up 1
[2] Set-up 2
[9] Multi Set-up
0-11 Edit Set-up
*[1] Set-up 1
[2] Set-up 2
[9] Active Set-up
0-12 Link Set-ups
[0] Not Linked
*[20] Linked
0-31 Custom Readout Min Scale
0.00–9999.00 * 0.00
0-32 Custom Readout Max Scale
0.00–9999.00 * 100.0
0-4* LCP Keypad
0-40 [Hand on] Key on LCP
[0] Disabled
*[1] Enabled
0-41 [O / Reset] Key on LCP
[0] Disable All
*[1] Enable All
[2] Enable Reset Only
0-42 [Auto on] Key on LCP
[0] Disabled
*[1] Enabled
0-5* Copy/Save
0-50 LCP Copy
*[0] No copy
[1] All to LCP
[2] All from LCP
[3] Size indep. from LCP
0-51 Set-up Copy
*[0] No copy
[1] Copy from set-up 1
[2] Copy from set-up 2
[9] Copy from Factory set-up
0-6* Password
0-60 (Main) Menu Password
0–999 *0
0-61 Access to Main/Quick Menu
w/o Password
*[0] Full access
[1] LCP:Read Only
[2] LCP:No Access
1-** Load/Motor
1-0* General Settings
1-00 Conguration Mode
*[0] Speed open loop
[3] Process
1-01 Motor Control Principle
[0] U/f
*[1] VVC+
1-03 Torque Characteristics
*[0] Constant torque
[2] Automatic Energy Optim.
1-05 Local Mode Conguration
[0] Speed Open Loop
*[2] As cong in par. 1-00
1-2* Motor Data
1-20 Motor Power [kW] [hp]
[1] 0.09 kW/0.12 hp
[2] 0.12 kW/0.16 hp
[3] 0.18 kW/0.25 hp
[4] 0.25 kW/0.33 hp
[5] 0.37 kW/0.50 hp
[6] 0.55 kW/0.75 hp
[7] 0.75 kW/1.00 hp
[8] 1.10 kW/1.50 hp
[9] 1.50 kW/2.00 hp
[10] 2.20 kW/3.00 hp
[11] 3.00 kW/4.00 hp
[12] 3.70 kW/5.00 hp
[13] 4.00 kW/5.40 hp
[14] 5.50 kW/7.50 hp
[15] 7.50 kW/10.00 hp
[16] 11.00 kW/15.00 hp
[17] 15.00 kW/20.00 hp
[18] 18.50 kW/25.00 hp
[19] 22.00 kW/29.50 hp
[20] 30.00 kW/40.00 hp
1-22 Motor Voltage
50-999 V *230–400 V
1-23 Motor Frequency
20–400 Hz *50 Hz
1-24 Motor Current
0.01–100.00 A *Motortype dep.
1-25 Motor Nominal Speed
100–9999 rpm *Motortype dep.
1-29 Automatic Motor Tuning
(AMT)
*[0] O
[2] Enable AMT
[3] Complete AMT with Rotating
motor
1-3* Adv. Motor Data
1-30 Stator Resistance (Rs)
[Ohm] * Dep. on motor data
1-33 Stator Leakage Reactance
(X1)
[Ohm] * Dep. on motor data
1-35 Main Reactance (Xh)
[Ohm] * Dep. on motor data
1-5* Load Indep. Setting
1-50 Motor Magnetisation at 0
Speed
0–300% *100%
1-52 Min Speed Norm. Magnet.
[Hz]
0.0–10.0 Hz *0.0Hz
1-55 U/f Characteristic - U
0-999.9 V
1-56 U/f Characteristic - F
0-400 Hz
1-6* Load Depen. Setting
1-60 Low Speed Load Compen-
sation
0–199% *100%
1-61 High Speed Load Compen-
sation
0–199% *100%
1-62 Slip Compensation
-400–399% *100%
1-63 Slip Compensation Time
Constant
0.05–5.00 s *0.10 s
1-7* Start Adjustments
1-71 Start Delay
0.0–10.0 s *0.0 s
1-72 Start Function
[0] DC hold/delay time
[1] DC brake/delay time
*[2] Coast/delay time
1-73 Flying Start
*[0] Disabled
[1] Enabled
1-8* Stop Adjustments
1-80 Function at Stop
*[0] Coast
[1] DC hold
1-82 Min Speed for Funct. at
Stop [Hz]
0.0–20.0 Hz *0.0 Hz
1-9*Motor Temperature
1-90 Motor Thermal Protection
*[0] No protection
[1] Thermistor warning
[2] Thermistor trip
[3] Etr warning
[4] Etr trip
1-93 Thermistor Resource
*[0] None
[1] Analog input 53
[6] Digital input 29
2-** Brakes
2-0* DC-Brake
2-00 DC Hold Current
0–150% *50%
2-01 DC Brake Current
0–150% *50%
2-02 DC Braking Time
0.0–60.0 s *10.0 s
2-04 DC Brake Cut In Speed
0.0–400.0 Hz *0.0Hz
2-1* Brake Energy Funct.
2-10 Brake Function
*[0] O
[1] Resistor brake
[2] AC brake
2-11 Brake Resistor (ohm)
Min/Max/default: Powersize dep.
2-14 Brake Voltage reduce
0 - Powersize dep.* 0
2-16 AC Brake, Max current
0-150% *100%
2-17 Overvoltage Control
*[0] Disabled
[1] Enabled (not at stop)
[2] Enabled
2-2* Mechanical Brake
2-20 Release Brake Current
0.00–100.0 A *0.00 A
2-22 Activate Brake Speed [Hz]
0.0–400.0 Hz *0.0 Hz
3-** Reference / Ramps
3-0* Reference Limits
3-00 Reference Range
*[0] Min - Max
[1] -Max - +Max
3-02 Minimum Reference
-4999–4999 *0.000
3-03 Maximum Reference
-4999–4999 *50.00
1) M4 and M5 only
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3-1* References
3-10 Preset Reference
-100.0–100.0% *0.00% 3-11 Jog
Speed [Hz]
0.0–400.0 Hz *5.0 Hz
3-12 Catch up/slow Down Value
0.00–100.0% * 0.00%
3-14 Preset Relative Reference
-100.0–100.0% *0.00%
3-15 Reference Resource 1
[0] No function
*[1] Analog Input 53
[2] Analog input 60
[8] Pulse input 33
[11] Local bus ref
[21] LCP Potentiometer
3-16 Reference Resource 2
[0] No function
[1] Analog in 53
*[2] Analog in 60
[8] Pulse input 33
*[11] Local bus reference
[21] LCP Potentiometer
3-17 Reference Resource 3
[0] No function
[1] Analog Input 53
[2] Analog input 60
[8] Pulse input 33
*[11] Local bus ref
[21] LCP Potentiometer
3-18 Relative Scaling Ref.
Resource
*[0] No function
[1] Analog Input 53
[2] Analog input 60
[8] Pulse input 33
[11] Local bus ref
[21] LCP Potentiometer
3-4* Ramp 1
3-40 Ramp 1 Type
*[0] Linear
[2] Sine2 ramp
3-41 Ramp 1 Ramp up Time
0.05–3600 s *3.00 s (10.00 s1))
3-42 Ramp 1 Ramp Down Time
0.05–3600 s *3.00s (10.00s1))
3-5* Ramp 2
3-50 Ramp 2 Type
*[0] Linear
[2] Sine2 ramp
3-51 Ramp 2 Ramp up Time
0.05–3600 s *3.00 s (10.00 s1))
3-52 Ramp 2 Ramp down Time
0.05–3600 s *3.00 s (10.00 s1))
3-8* Other Ramps
3-80 Jog Ramp Time
0.05–3600 s *3.00 s (10.00s1))
3-81 Quick Stop Ramp Time
0.05–3600 s *3.00 s (10.00s1))
4-** Limits/Warnings
4-1* Motor Limits 4-10 Motor
Speed Direction
*[0] Clockwise If Par. 1-00 is set
to close loop control
[1] CounterClockwise
*[2] Both if Par. 1-00 is set to
open loop control
4-12 Motor Speed Low Limit
[Hz]
0.0–400.0 Hz *0.0 Hz
4-14 Motor Speed High Limit
[Hz]
0.1–400.0 Hz *65.0 Hz
4-16 Torque Limit Motor Mode
0–400% *150%
4-17 Torque Limit Generator
Mode
0–400% *100%
4-4* Adj. Warnings 2
4-40 Warning Frequency Low
0.00–Value of 4-41 Hz *0.0 Hz
4-41 Warning Frequency High
Value of 4-40–400.0 Hz *400.00
Hz
4-5* Adj. Warnings
4-50 Warning Current Low
0.00–100.00 A *0.00 A
4-51 Warning Current High
0.0–100.00 A *100.00 A
4-54 Warning Reference Low
-4999.000–Value of 4-55
* -4999.000
4-55 Warning Reference High
Value of 4-54–4999.000
*4999.000
4-56 Warning Feedback Low
-4999.000–Value of 4-57
* -4999.000
4-57 Warning Feedback High
Value of 4-56–4999.000 *4999.000
4-58 Missing Motor Phase
Function
[0] O
*[1] On
4-6* Speed Bypass
4-61 Bypass Speed From [Hz]
0.0–400.0 Hz *0.0 Hz
4-63 Bypass Speed To [Hz]
0.0–400.0 Hz *0.0 Hz
5-1* Digital Inputs5-10 Terminal
18 Digital Input
[0] No function
[1] Reset
[2] Coast inverse
[3] Coast and reset inv.
[4] Quick stop inverse
[5] DC-brake inv.
[6] Stop inv
*[8] Start
[9] Latched start
[10] Reversing
[11] Start reversing
[12] Enable start forward
[13] Enable start reverse
[14] Jog
[16-18] Preset ref bit 0-2
[19] Freeze reference5-10
Terminal 18 Digital Input
[20] Freeze output
[21] Speed up
[22] Speed down
[23] Set-up select bit 0
[28] Catch up
[29] Slow down
[34] Ramp bit 0
[60] Counter A (up)
[61] Counter A (down)
[62] Reset counter A
[63] Counter B (up)
[64] Counter B (down)
[65] Reset counter B
5-11 Terminal 19 Digital Input
See par. 5-10. * [10] Reversing
5-12 Terminal 27 Digital Input
See par. 5-10. * [1] Reset
5-13 Terminal 29 Digital Input
See par. 5-10. * [14] Jog
5-15 Terminal 33 Digital Input
See par. 5-10. * [16] Preset ref bit
0
[26] Precise Stop Inverse
[27] Start, Precise Stop
[32] Pulse Input
5-3* Digital Outputs
5-34 On Delay, Terminal 42
Digital Output
0.00–600.00 s * 0.01 s
5-35 O Delay, Terminal 42
Digital Output
0.00–600.00 s * 0.01 s
5-4* Relays
5-40 Function Relay
[52] Remote ref. active
[53] No alarm
[54] Start cmd active
[55] Running reverse
[56] Drive in hand mode
[57] Drive in auto mode
[60-63] Comparator 0-3
[70-73] Logic rule 0-3
[81] SL digital output B
5-41 On Delay, Relay
0.00–600.00 s *0.01 s
5-42 O Delay, Relay
0.00–600.00 s *0.01 s
5-5* Pulse Input
5-55 Terminal 33 Low Frequency
20–4999 Hz *20 Hz
5-56 Terminal 33 High
Frequency
21–5000 Hz *5000 Hz
5-57 Term. 33 Low Ref./Feedb.
Value
-4999–4999 *0.000
5-58 Term. 33 High Ref./Feedb.
Value
-4999–4999 *50.000
6-** Analog In/Out
6-0* Analog I/O Mode
6-00 Live Zero Timeout Time
1-99 s *10 s
6-01 Live Zero TimeoutFunction
*[0] O
[1] Freeze output
[2] Stop
[3] Jogging
[4] Max speed
[5] Stop and trip
6-1* Analog Input 1
6-10 Terminal 53 Low Voltage
0.00–9.99 V *0.07 V
6-11 Terminal 53 High Voltage
0.01–10.00 V *10.00 V
6-12 Terminal 53 Low Current
0.00–19.99 mA *0.14 mA
6-13 Terminal 53 High Current
0.01–20.00 mA *20.00 mA
6-14 Term. 53 Low Ref./Feedb.
Value
-4999-4999 *0.000
6-15 Term. 53 High Ref./Feedb.
Value
-4999-4999 *50.000
6-16 Terminal 53 Filter Time
Constant
0.01–10.00 s *0.01 s
1) M4 and M5 only
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6-19 Terminal 53 mode
*[0] Voltage mode
[1] Current mode 4
6-2* Analog Input 2
6-22 Terminal 60 Low Current
0.00–19.99 mA *0.14 mA
6-23 Terminal 60 High Current
0.01–20.00 mA *20.00 mA
6-24 Term. 60 Low Ref./Feedb.
Value
-4999-4999 *0.000
6-25 Term. 60 High Ref./Feedb.
Value
-4999–4999 *50.00
6-26 Terminal 60 Filter Time
Constant
0.01–10.00 s *0.01 s
6-8* LCP Potentiometer
6-80 LCP Potmeter Enable
[0] Disabled
*[1] Enable
6-81 LCP potm. Low Reference
-4999–4999 *0.000
6-82 LCP potm. High Reference
-4999–4999 *50.00
6-9* Analog Output xx
6-90 Terminal 42 Mode
*[0] 0-20 mA
[1] 4-20 mA
[2] Digital Output
6-91 Terminal 42 Analog Output
*[0] No operation
[10] Output Frequency
[11] Reference
[12] Feedback
[13] Motor Current
[16] Power
[19] DC Link Voltage
[20] Bus Reference
6-92 Terminal 42 Digital Output
See parameter 5-40
*[0] No Operation
[80] SL Digital Output A
6-93 Terminal 42 Output Min
Scale
0.00-200.0% *0.00%
6-94 Terminal 42 Output Max
Scale
0.00-200.0% *100.0%
7-** Controllers
7-2* Process Ctrl. Feedb
7-20 Process CL Feedback 1
Resource
*[0] NoFunction
[1] Analog Input 53
[2] Analog input 60
[8] PulseInput33
[11] LocalBusRef
7-3* Process PI
Ctrl. 7-30 Process PI Normal/
Inverse Ctrl
*[0] Normal
[1] Inverse
7-31 Process PI Anti Windup
[0] Disable
*[1] Enable
7-32 Process PI Start Speed
0.0–200.0 Hz *0.0 Hz
7-33 Process PI Proportional
Gain
0.00–10.00 *0.01
7-34 Process PI Integral Time
0.10–9999 s *9999 s
7-38 Process PI Feed Forward
Factor
0–400% *0%
7-39 On Reference Bandwidth
0–200% *5%
8-** Comm. and Options
8-0* General Settings
8-01 Control Site
*[0] Digital and ControlWord
[1] Digital only
[2] ControlWord only
8-02 Control Word Source
[0] None
*[1] FC RS485
8-03 Control Word Timeout
Time
0.1–6500 s *1.0 s
8-04 Control Word Timeout
Function
*[0] O
[1] Freeze Output
[2] Stop
[3] Jogging
[4] Max. Speed
[5] Stop and trip
8-06 Reset Control Word
Timeout
*[0] No Function
[1] Do reset
8-3* FC Port Settings
8-30 Protocol
*[0] FC
[2] Modbus
8-31 Address
1-247 *1
8-32 FC Port Baud Rate
[0] 2400 Baud
[1] 4800 Baud
*[2] 9600 Baud For choose FC
Bus in 8-30
*[3] 19200 Baud For choose
Modbus in 8-30
[4] 38400 Baud
8-33 FC Port Parity
*[0] Even Parity, 1 Stop Bit
[1] Odd Parity, 1 Stop Bit
[2] No Parity, 1 Stop Bit
[3] No Parity, 2 Stop Bits
8-35 Minimum Response Delay
0.001–0.5 *0.010 s
8-36 Max Response Delay
0.100–10.00 s *5.000 s
8-4* FC MC protocol set
8-43 FC Port PCD Read Congu-
ration
*[0] None Expressionlimit
[1] [1500] Operation Hours
[2] [1501] Running Hours
[3] [1502] kWh Counter
[4] [1600] Control Word
[5] [1601] Reference [Unit]
[6] [1602] Reference %
[7] [1603] Status Word
[8] [1605] Main Actual Value [%]
[9] [1609] Custom Readout
[10] [1610] Power [kW]
[11] [1611] Power [hp]
[12] [1612] Motor Voltage
[13] [1613] Frequency
[14] [1614] Motor Current
[15] [1615] Frequency [%]
[16] [1618] Motor Thermal
[17] [1630] DC Link Voltage
[18] [1634] Heatsink Temp.
[19] [1635] Inverter Thermal
[20] [1638] SL Controller State
[21] [1650] External Reference
[22] [1651] Pulse Reference
[23] [1652] Feedback [Unit]
[24] [1660] Digital Input
18,19,27,33
[25] [1661] Digtial Input 29
[26] [1662] Analog Input 53 (V)
[27] [1663] Analog Input 53 (mA)
[28] [1664] Analog Input 60
[29] [1665] Analog Output 42
[mA]
[30] [1668] Freq. Input 33 [Hz]
[31] [1671] Relay Output [bin]
[32] [1672] Counter A
[33] [1673] Counter B
[34] [1690] Alarm Word
[35] [1692] Warning Word
[36] [1694] Ext. Status Word
8-5* Digital/Bus
8-50 Coasting Select
[0] DigitalInput
[1] Bus
[2] LogicAnd
*[3] LogicOr
8-51 Quick Stop Select
See par. 8-50 * [3] LogicOr
8-52 DC Brake Select
See par. 8-50 *[3] LogicOr
8-53 Start Select
See par. 8-50 *[3] LogicOr
8-54 Reversing Select
See par. 8-50 *[3] LogicOr
8-55 Set-up Select
See par. 8-50 *[3] LogicOr
8-56 Preset Reference Select
See parameter 8-50 * [3] LogicOr
8-8* Bus communication
Diagnostics
8-80 Bus Message Count
0-0 N/A *0 N/A
8-81 Bus Error Count
0-0 N/A *0 N/A
8-82 Slave Messages Rcvd
0-0 N/A *0 N/A
8-83 Slave Error Count
0-0 N/A *0 N/A
8-9* Bus Jog / Feedback
8-94 Bus feedback 1
0x8000-0x7FFF *0
13-** Smart Logic
13-0* SLC Settings
13-00 SL Controller Mode
*[0] O
[1] On
13-01 Start Event
[0] False
[1] True
[2] Running
[3] InRange
[4] OnReference
[7] OutOfCurrentRange
[8] BelowILow
[9] AboveIHigh
[16] ThermalWarning
[17] MainOutOfRange
[18] Reversing
[19] Warning
[20] Alarm_Trip
[21] Alarm_TripLock
[22-25] Comparator 0-3
[26-29] LogicRule0-3
[33] DigitalInput_18
[34] DigitalInput_19
[35] DigitalInput_27
[36] DigitalInput_29
[38] DigitalInput_33
*[39] StartCommand
[40] DriveStopped
13-02 Stop Event
See parameter 13-01 * [40]
DriveStopped
13-03 Reset SLC
*[0] Do not reset
[1] Reset SLC
Quick Guide VLT®Micro Drive FC 51
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