Dantherm Flexibox 900 User manual

1
Flexibox 900
Quick setup guide
Rev. 1.3
20.3.2017

2
Warnings
093418 - version 1.3 - 29.03.2017
Table of contents Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Introduction ................................................................................3
Warnings ...................................................................................3
Product installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tools needed and included parts ...........................................................5
Outdoor version
Product overview - Outdoor Air Flow up ...................................................7
Product dimensions - Outdoor Air Flow up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Prepare unit and cut hole -Outdoor Air Flow up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mount bracket and unit - Outdoor Air Flow up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mount indoor sensor and connect earth - Outdoor Air Flow up ............................11
Prepare unit and cut hole -Outdoor Air Flow down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mount bracket and unit - Outdoor Air Flow down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mount hood - Outdoor Air Flow down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Indoor version
Product overview - Indoor version .........................................................16
Product dimensions - Indoor version .......................................................17
Cut hole and mount unit - Indoor version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operation ...................................................................................15
Mandatory electrical connection...........................................................21
Install and connect controller CC3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Diagram Controller CC3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Default Cooling strategies .................................................................26
Spare parts list for FB900 ...................................................................30
Declaration of conformity for FB900. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Target group The target group for this service manual are specialists who will install and prepare the
Flexibox 900 for use in telecom free cooling.
This installation manual and the product use various displays and labels to ensure safe use.
Ignoring these displays and labels and using the product incorrectly could result.
Please read the following warning symbol information before reading the rest of this section,
and be sure to strictly observe all instructions.

3
Introduction
Introduction This is the quick setup guide for the Dantherm Flexibox 900 .
The Flexibox is available in dierent variants according to the following notation.
FB-900-DC-G4
Filtertype:
G4
M5
Voltage
DC 48
AC 230 50/60 Hz
Flexibox 900
FB-900-DC-DO-G4
Filter type:
G4
M5
Direction of airow
Down
Up
Voltage
DC 48
AC 230 50/60 Hz
Flexibox 900
Warning Not following these instructions could result in death or serious injury
Caution Not following these instructions could result in injury or property damage.
The symbol means something that should NOT be done
Safety Project safety is your responsibility!
Follow the instructions in this quick setup guide regarding the installation and use of the product.
Not following these instructions could result in injury, death, or damage to equipment.
All work should be performed by qualied personal using safe work practices.
All proper personal protective equipment should be used.
PPE required for this installation includes but is not limited to:
• Safety glasses
• Hard hat
• Safety shoes
• Hearing protection
• Cut resistant gloves
• Face shield
• Proper work attire (long sleeve shirt and long pants)
Please strictly observe the following: Special skills are required to install the Dantherm Flexibox
unit. Non-qualied personnel should not attempt any of the actions shown in this quick guide.
Dantherm shall not be responsible for improper installation or any accidents, damage, or injury
resulting from improper installation.
Copyright Copying of this service manual, or part of it, is forbidden without prior written permission from
Dantherm Air Handling A/S.
Reservations Dantherm reserves the right to make changes and improvements to the product and the ser-
vice manual at any time without prior notice or obligation.
Quick setup guide Part number of this quick setup guide is 093418

4
Flexibox 900 Indoor ow
Intake
Outlet
Flexibox 900 Outdoor down ow
Flexibox 900 Outdoor up ow
Intake
Intake
OutletOutlet

5
1x
1x
1x
2x
1x
~
+
+
Tools needed

6
230V Indoor 230v Outdoor 48V Indoor 48V Outdoor
Flexibox 900 Indoor 230V 1 - - -
Flexibox 900 Outdoor 230V - 1 - -
Flexibox 900 Indoor 48V - - 1 -
Flexibox 900 Outdoor 48V - - - 1
Controller CC3000 1111
SD card 1111
Cable 8-wire
w. Anytec terminal 1111
Power Plug, AC Power 1 1 --
Power connector 2 pos 48V - - 1 1
Indoor Sensor 1111
Internal Air Hood 1-1-
Nylon Cable Clamps -2 2 2 2
Weather strip 1-1-
Screws ø4x12, PH, T20,
Hardened 8 - 8 -
Suspension bracket 1 - 1 -
Brace, Protection 1 - 1 -
Machine screw, M4x10, PH,T20 2 - 2 -
Sheet metal screw, ST 4,2x13 PHH 2 2 2 2
Cable tie -3-3
Sheet metal screw, ø4,8 x 38, PHZ, A2 16 5 16 5
Rawplug, 8 x 40 16 5 16 5
Cable tie with clips -3-3-
Hex cap screw, M8x16 1 1 1 1
Lock washer, M8,
ø8,2x14x0,8mm, serrated 1111
Wall mount -1-1
Parts included

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Outdoor Air Flow Up
Product overview
Product dimension
Flexibox 900 Outdoor
Intregrated rainhoodfan
Filter
Airow
outside air inlet
Safety grillfront
Installation bracket
455 mm
18 inch 472 mm
18,6 inch
758 mm
29,9 inch
500 mm
19,7 inch
503 mm
19,7 inch

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Outdoor Air Flow Up
minimum
900mm
(35,5 inch)
225 mm
(8,9 inch)
430 mm
(17 inch)
1
40mm
32
8mm
4mm
3mm
8mm
4mm
3mm
Prepare unit
Flexibox 900 Outdoor
Cut hole
Flexibox 900 Outdoor

9
Outdoor Air Flow Up
4x
8 mm
4 mm
3 mm
2x
Center
8 mm
4 mm
3 mm
2x
Center
15mm
10mm
Mount bracket
Flexibox 900 Outdoor
Mount unit
Flexibox 900 Outdoor

10
Outdoor Air Flow Up
Seal unit
Flexibox 900 Outdoor

11
Outdoor Air Flow Up
Connect to earth
Connect earth
Flexibox 900 Outdoor
Mount indoor sensor
Flexibox 900 Outdoor
Keep sensor clear
of surfaces
For installation and use of the
CC3000 controller please refer to the
installation section on page 18.
CC3000 controller

12
Outdoor Air Flow Down
430 mm
(17 inches)
225 mm
(8.9 inches)
Min 150 mm
(6 inches)
Cut hole
8mm
4mm
3mm
Remove front to access interior.
40mm
2
3
1
8mm
4mm
3mm

13
Outdoor Air Flow Down
FB 900 Outdoor Air ow down
Mount bracket 1
362 mm
(14.2 inches)
Fasten FB 900 to
the wall bracket
2

14
Outdoor Air Flow Down
FB 900 Outdoor Air ow down
Rainhood
Bend metal aps 90º.
Secure hood to wall using screws
below and above the hood.
Mount rainhood on FB and secure
with screws.

15
Outdoor Air Flow Down
Mount unit
Flexibox 900 Outdoor
4x
8 mm
4 mm
3 mm
Seal unit

16
Indoor
Integrated hood
Filter
Safety grill
Front
Support bracketProtective bracket
Air ow
Product overview

17
Indoor
Dimensions

18
Indoor
370 mm
400 mm
>800 mm
16 mm
665 mm
Cut hole
Flexibox 900 Indoor
Note:
The three holes in the bottom of the
Flexibox 900 can be used for
attatching cable ties with clips.
Mounting

19
Indoor
1
2
3
4
5
Mounting procedure
Flexibox 900 Indoor
1 Mount the support bracket on the
wall 665 mm from lower edge of
the hole in the wall.
Make sure the bracket is level.
2 Place FB900 at an angle on the
support bracket.
Make sure the aps of the support
bracket ts in the slits in the
bottom of the FB900
3 Mark and drill two holes for screws.
Use plugs if necessary.
4 Fasten the screws -
Mount outdoor temperature
sensor. Pull the cord prior to
mounting the rain hood.
5 Mount and fasten the hood.
The use of protective
brace is optional
Make sure the aps t in the slits
in the bottom of the FB900
Outdoor temperature sensor

20
Indoor
Connect earth
Flexibox 900 Indoor
External Rain hood for
Flexibox 900 Indoor
Dantherm oers the following weather protection solutions:
Art No Description
299653 External rain
hood
075575 AirMaze Panel, unpainted
086924 AirMaze Panel, painted,
with bug screen