Dantherm TKS 60 User manual

1
TKS 60
Service manual
Rev. 1.3
en

2
Introduction
Introduction
This is the operation and maintenance manual for free cooling unit TKS 60.
Table of contents
Introduction........................................................................................................... 2
General information................................................................................................. 3
TKS Syntax............................................................................................................. 4
Flowchart .............................................................................................................. 5
TKS models ........................................................................................................... 6
Technical data TKS 60 .............................................................................................. 7
Dimensions............................................................................................................ 8
Mount filter ........................................................................................................... 9
Installation........................................................................................................... 11
System Setup ....................................................................................................... 16
Default Cooling strategies (can be changed using the CC3000 controller) .......................... 20
Spare parts list...................................................................................................... 25
Function Test ....................................................................................................... 26
Contact
On the rear page contains you find information for manufacturing and sales offices.

3
General information
Introduction
This section contains general information about the unit and the manual.
Target group
The target group of this service manual is the engineers who install and maintain the unit.
Copyright
Copying this manual, or parts of it, is not permitted without the written consent of
Dantherm A/S.
Reservations
This service manual may be amended without prior notice.
Declaration of
Conformity
Dantherm A/S, Marienlystvej 65, DK7800 Skive hereby declares that unit 367060 is compliant
with the following directives:
2006/42/EC Machinery Directive
2006/95/EC Low Voltage Directive, including 93/68/EEC
where is a requirement
2004/108/EC EMC Directive
2004/65/EC RoHS Directive
2004/12/EC Packaging Directive
- and that the product is manufactured in accordance with:
EN 12100:2010 Safety of Machinery
EN 60 950-1:2006 Electrical Machine Safety
EN 61000-6-2:2005 Immunity
EN 61000-6-3:2007 Emissions (residential, commercial and
light industrial environments)
Skive, 23.12.2014
Recycling
The unit has been developed to last for many years. When the time comes for the unit to be
recycled, it must be done in accordance with applicable national environmental protection
regulations.

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TKS Syntax
Variant syntax for
TKS60, Art. No:
367060
ID-48-C3-No
No filter included in product.
/Filter need to be ordered separately)
M5 bagfilter included in product
C3 (including C3000 controller)
PC3 (excluding CC3000, but prepared for
connection to CC3000 –two fan boxes at
one CC3000)
-48VDC model
-230V ACmodel
ID (Indoor mounted)
OD (Outdoor mounted)
Example shown here
Indoor - 48V - CC3000 Controller - without Filter
Please note that a bag filter is not included but must be
ordered separately
(Art. No: 087363, ISO ePM10 55% (M5), 540x487x500/9, Bag filter)
Warning
Not following these instructions could result in death or serious injury
Caution
Not following these instructions could result in injury or property damage.
The symbol means something that should NOT be done
Safety
Project safety is your responsibility!
Follow the instructions in this quick setup guide regarding the installation and use of the
product. Not following these instructions could result in injury, death, or damage to
equipment.
All work should be performed by qualified personal using safe work practices. All proper
personal protective equipment should be used.
PPE required for this installation includes but is not limited to:
•Safety glasses
•Hard hat
•Safety shoes
•Hearing protection
•Cut resistant gloves
•Face shield
•Proper work attire (long sleeve shirt and long pants)

5
Please strictly observe the following: Special skills are required to install the Dantherm
Flexibox unit. Non-qualified personnel should not attempt any of the actions shown in this
quick guide. Dantherm shall not be responsible for improper installation or any accidents,
damage, or injury resulting from improper installation.
Copyright
Copying of this service manual, or part of it, is forbidden without prior written permission
from Dantherm A/S.
Reservations
Dantherm reserves the right to make changes and improvements to the product and the
ser- vice manual at any time without prior notice or obligation.
Quick setup guide
Part number of this quick setup guide is 097729
Flowchart
TKS 60
The illustration below shows schematically how the air flow enters the electronics
cabinet.
The illustration also shows some accessories and other equipment that can be
connected to the control box.
GP

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TKS models
Overview
This is an overview of the various TKS installation alternatives
TKS 60
Indoor floor Indoor wall outdoor (option)
Air flow
Indoor floor Indoor wall outdoor (option)

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Technical data TKS 60
Free cooling perfor-
mance
The table below shows the performance of the free cooling unit:
Specification
230 V –B ver.
48 V DC
M5 filter
F7 filter
M5 filter
F7 filter
Air flow m3/h
4285
4010
3200
2940
Cooling effect W/K
1424
1333
1063
977
Cooling effect at
Δt=5°C
7.1 kW
6.7 kW
5.3 kW
4.9 kW
Power
consumption
782 W
773 W
389 W
405 W
Acoustic pressure
~82.3dBA
~78.2dBA
External available
pressure drop
150 Pa
150 Pa
Unit data
Data and dimensions of the free cooling unit are shown in the table below:
Specification
Cover
Value
Weight
Estimated max
60 kg
Constituent plate components
Zinc aluminium AZ150
0.9-2.0 mm
Frame
Aluminium
1.5 mm (minimum thickness)
External sandwich panels
Painted galvanised steel
plate (Grey color. RAL
9002)
0.5 mm
Internal sandwich panels
Galvanised steel plate
0.5 mm
Insulation in sandwich panels
Polyurethane
25 mm
Filter data
The table below shows data for the filter.
Filter
Type
Class
Dimension
Filter guard
setting
087363 / 405512
Bag filter, 9 bags
M5
IF45stø:540x487x535
250 Pa
087364 / 405414
Bag filter, 8 bags
F7
IF80 stø:540x487x535
250 Pa

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Dimensions
Dimensional diagram
The diagram below shows the dimensions of the free cooling unit:
TKS 60
Handle
This unit has been equipped with one handle that can be secured using
a padlock. In order to open the unit, the handle must first be folded out
and then turned a quarter turn.

9
Mount filter
1
2
Fit sealing strips
35 mm

10
Mount filter, continued
3
3

11
Installation
Installation, Dimen-
sional diagram wall,
outdoor
outdoor only
(cable tie)
Fit sealing strip

12
Installation, cont.
Installation, Dimen-
sional diagram floor
Continued overleaf
Fit sealing strip

13
Installation, cont.
Installation, Dimen-
sional diagram wall,
Indoor
Continued overleaf

14
Installation, cont

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Controller CC3000
ControllerCC3000 rear 4xØ3mm
Breakawaytointegrate
cabletrays
AccessconnectorsFastenmainpart tothewallmount
Pressto release
Removefront cover
toaccessconnectors
Use twoscrewstosecurethemain part ofthe
casingtothewallmount.

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Connect controller CC3000 to TKS 60
System Setup
At startup insert SD card in the slot located on the side of the CC3000
controller. This will allow you to select the config file for your TKS 60.
Note: When the SD card is inserted the controller will automatically update firmware.
See instructions in display.
Until the SD card is inserted the controller will remain inactive and the buttons will not function.
For product configuration and advanced use please refer to the user
manual for the CC3000 controller.

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Controller CC3000 How to:
Check correct installation.
. After installation of controller and cooling product, correct connectivity
can be checked by use of a selftest function. > See manual for CC3000.
If automatic sequence is started, controller will activate all outputs one by one.
Time duration for each step is 3 minutes, which should be sufficient for
the installer to check that fans, dampers, air conditioners, heaters and
alarms are
correctly connected.
Test steps can be bypassed by pressing down key.
A manual sequence can also be used, if only certain out-
puts are checked. Use up/down key to select output and
press enter. Output is now activated. Pressing enter
again, will deactivate output.
After connectivity check, go to main menu and check that indoor/outdoor
temperature reading is correct and that set point is correct.
If shelter temperature is below set point, indoor temperature sensor can be
heated by hand, to check that fan starts when temperature reach set point.
Note: If sensor temperature reach air conditioner set point and air conditioner
is started, it has a minimum runtime of 3 minutes.

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Electrical diagram –CC3000-AC

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TKS60 -230C AC
Connection of fan alarm TKS60 230V AC.
Electrical diagram –CC3000
Default Cooling strategies (can be changed using the CC3000 controller).
Free cooling mode
Connect wire
from fan to pin 5
and 6

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Control strategi
Default Cooling strategies (can be changed using the CC3000 controller)
Free Cooling Mode
Description
Value
Off
Temperature when fan stops
20
On
Temperature when Fan starts
23
Min °C
Temperature at bottom of P-band
25
Max °C
Temperature at top of P-band
29
Set Point
The wanted indoor temperature; fan
speed will be adjusted between
Min°C and Max °C
27
Emergency on
Fan run 100%
38
Emergency off
Fan go back to nominal speed
36